kirloskar mud pump catalog factory

KBL recently developed a large Vertical Turbine pumpset. It is a single-stage Horizontal Axial Flow Pump developed for use in the Circulation of Fermentation Broth. The pump has a

We are instrumental in providing our clients with a perfect quality Three Phase Monoblock Pump. The offered monoblock pump is developed with quality material and highly advanced technology in conformity with set market standards. Offered monoblock pump is can be used for irrigation, public water supply, agriculture, sprinklers and industrial application. This monoblock pump is provided in numerous specifications to choose from.

These pumps can withstand voltage fluctuations from 350-440 volts. These have flatter efficiency curve for efficient operation. These are designed to prevent overloading and motor burning and automatic air release during priming.

Kirloskar Brothers Limited is one the largest manufacturers of pumps in India. Kirloskar Brothers produce a wide range of pumps like centrifugal pumps, high pressure pumps, submersible pumps etc. It is a major industrial supplier of pumps and pump spare parts.Kirloskar Pump Spare parts can be supplied according to your

specification/sample for Indian and Imported pumps. Kirloskar Brothers is famous for its quality and reliability. Their pumps ae renowned for their long life. The pumps are manufactured using best quality raw materials and the pumps are tested using robust standards. The pumps are lon lasting and the pumps can survive under difficult conditions. Their pump range is very vast and the pump range includes even small domestic pump, oil pump, mud pump, chemical pump, sewage pump, pump for steel plants, pump for power plant, pump for paper industry, pump for firefighting, pump for construction uses, pump for cement plants etc

5500CWCW55007.5hp mud pump7.5Hp Submersible mud pumpbest mud pump3700CWCW37005hp mud pump5hp submersible mud pump2200CWCW22003hp mud pump Kirloskar3hp submersible mud pumpbest mud pump1500CWCW1500Kirloskar dewatering mud pump submersible2HP mud pump2HP submersible mud pump750CWCW750Kirloskar Mud pumpmud pump1hp mud pump1.5Hp Kirloskar Openwell Submersible PumpKOSi1.522Openwell1.5Hp Kirloskar openwellKOSI1.522KOSI15221HP Kirloskar Openwell Submersible Sump PumpKirloskar underwater pumpKirloskar Brothers Limited1hp underwater pump1hp Openwell submersible pumpOpenwell Submersible PumpKOSi1.540KOSI1540KOSI1.540MilcentTop END MILCENTComet Chaff CutterKadba Kutti Machine2 In 1 Chaff CutterAnimal Fodder Making MachineCometParas Chaff CutterKutti MachineMukund Chaff CutterAadhunik Chaff CutterAutomatic Chaff CutterAnimal Fodder Grinding Machine3 Blade CHAFF CUTTERKirloakarMukund EngineersOoenwell Submersible 1.5 HPKosi1.540KirloskarDomesticPumpsWater PUMPS IN PUNEDewatering PUMPS IN PUNEMody PUMPSMody PUMPS DEALERSugarcane CrusherRasvantiMahalaxmiMahalaxmi RasvantiSugarcane Stainless Steel MachineHygienic Sugarcane CrusherKirloskar Monoblock PumpKirloskar 7 5 Hp PumpKirloskar Water PumpKirloskar Mud PumpKirloskar Industrial MotorSugarcane crusher rasvanti machine in Pune MaharasFive Star TVC MilcentMilcent Atta Chakki ReviewsMilcent Atta Chakki MachineChemical Transfer PumpOil Transfer PumpsPaint Transfer PumpsOil Transfer Pumps In PuneDosing PumpPlunger Operated metering dosing pumpDosing Pumps In PuneChemical Transfer Pumps1 Hp Milcent Whisper NEO1 HP MILCENT JUMBOMilcent Five Star TVCMilcent Dealer In PuneMilcent Aata Flour Mill in pune maharashtraMilcent Atta Chakki WebsiteMilcent Jumbo TVcNatraj Atta Chakki1hp Natraj Atta ChakkiNatraj Atta Chakki Price In PuneAtta ChakkiCommercial Atta Chakki18 Inches Atta Chakki Suction Dust Collector18 Inches Atta ChakkiDeepak Atta ChakkiMarshall Atta ChakkiNew Business Atta Chakki18 Inches Commercial Chakki Full SetMarshall Chakki Price In PuneAutomatic Atta ChakkiAtta Chakki With Vacuum Cleaner6 kg Drum Atta ChakkiNexa Natraj 2020Natraj Nexa Atta ChakkiRoaster MachineKhoya MachineHeater for GrainsMisal Making MachineKhoa MachineMilk MachineBest Atta Chakki in PuneSuction Dust CollectorDewatering Water PumpMud Pump KirloskarSp6lSp6lmSp6laSp0mSp1h25 HP Motor25 Hp PumpMilcent Price in PuneMilcent Golden RichAtta Chakki Price In Pune1Hp Unova f1 Hp Atta ChakkiJumbo TVC2.5 kg flour mill5 kg flour millDomestic Flour Mill4 kg aata chakkiGharghantimilcent himalaya Ajanta aata chakki2 in14kg flour millflour millMaharashtra aata chakki2.5kg aata chakki5kg aata chakkiEspecially designed for GaushalasSardar Kadba Kutti chaff cutter machine high speedGir cow needs kuttiSardar is the best kutti machine in IndiaIn Pune Maharashtra0.5 1/2hp high suction powerfulV Flow Kirloskar Super suction high discharge high head water pump in Pune MaharashtraAutomatic Water Level Indicator and ControllerPune MaharashtraFountain Pumps In Pune Maharashtra Submersible Coolant CirculatingHonda ep seriesPortable Gensets Handy SeriesUMK435T U2NTMaharashtraKirloskar Brushless E Series Alternators in PuneAlternators, Dynamo and Armature in Pune MaharashtCrompton Electric MotorDiesel generator from 2Kva to 225KvaSewaStarter in Pune MaharashtraSemi Automatic Star Delta (SASD) is the method ofABLE EARTH SOIL COMPACTOR IN PUNE MAHARASHTRA1Hp Crompton Oil Filled borewell Pump in PuneKirloskar Domestic monoblock monoset pumps in puneLovejoy coupling spider type in Pune MaharashtraHonda Bear Engine GX160htra8HP Kirloskar Water cooled Engine AV1XLN510Hp Air cooled Kirloskar Oil EnginemaharashtraDAF10Pressure boosting pump in pune maharashtraSelf Priming water pump Kirloskar Jalraaj in PunePapad Machine in Pune MaharashtraCrompton Greaves Water Pump in Pune Maharashtra

Kirloskar Bros Pump Dealers are one of the leading authorized dealers of the industry providing the best and effective pumping solutions. It has been engaged since many years in marketing industrial pumps, motors, valves and many more industrial products with the best possible services and are the leaders in the respective product line. Their team is having decades of experience in dealing with this products.

Kirloskar Bros Pump Dealers enterprise is backed by its own team of pre and post sales services and it is managed by highly qualified factory trained engineers. It has also been selected as the member of the top dealing market club due to its consequent recognition of performance.

Owing to our in-depth knowledge and vast experience in this domain, we have been able to offer premium quality Self Priming Mud Pumps. These pumps are manufactured using excellent quality components and latest technology by our skilled professionals. In order to ensure quality, these pumps are stringently tested on various parameters by our experts. Moreover, optimum performance and functionality are some of the factors that increase the demand of our offered range in the market.

Reliable engineers are expertise in manufacturing of Mud Pumps, Design of pump is sturdy and parts are with long life, manufacturers & exporters Self Priming Mud Pumps.

Industry for clean dirty water, acid or alkali liquids containing sand, mud or solids in suspensions, clean or dirty low viscosity petroleum products, milk , lime caustic soda etc.

waste treatment - pumping polluted, hot or corrosive waste water containing sand, mud or solids in suspensions, dosing neutralizing liquids, pumping out settled sledge

KIRLOSKAR BROTHERS LIMITED A Kirloskar Group Company Established 1888 Optimised pumping solutions across market segments from concepts to commissioning

Pioneer manufacturer of centrifugal pumps in India Global Headquarter: “Yamuna”, Baner, Pune, India.

Kirloskar Brothers Limited (KBL) is a world class pump KBL has eight manufacturing facilities in India, viz Kirloskarvadi,manufacturing company with expertise in engineering and Dewas, Kondhapuri, Shirwal, Sanand, Kaniyur, Kolhapur andmanufacture of systems for fluid management. Established in 1888 Karad. In addition, KBL has global manufacturing and packagingand incorporated in 1920, KBL is the flagship company of the $ 2.1 facilities in Egypt, South Africa, Thailand, The Netherlands,billion Kirloskar Group. KBL, a market leader, provides complete United Arab Emirates, United Kingdom and United States offluid management solutions in the areas of water supply, building & America. KBL has 12,700 channel partners in India and 80construction, power plants, industry, irrigation, oil & gas and marine overseas and is supported by best-in-class network of authorised& defence. We engineer and manufacture industrial, agriculture service centres and authorised refurbishment centres across thedomestic pumps, valves and hydro turbines. country.

In 2003, KBL acquired SPP Pumps, UK and established SPP INC, All the manufacturing facilities of KBL are certified for ISO 9001,Atlanta, USA, as a wholly owned subsidiary of SPP, UK, to expand its ISO 14001, ISO 50001, BS OHSAS 18001 and SA8000. Ininternational presence. In 2007, Kirloskar Brothers International addition, the Kirloskarvadi plant is also certified for N & NPTB.V., The Netherlands and Kirloskar Brothers (Thailand) Ltd., a Stamp. KBL"s corporate office in Pune is certified for ISO 9001 &wholly owned subsidiary in Thailand, were incorporated. In 2008, SA8000.KBL incorporated Kirloskar Brothers Europe B.V. (Kirloskar PompenB.V. since June 2014), a joint venture between Kirloskar International The factories deploy total quality management tools using EuropeanB.V. and Industrial Pump Group, The Netherlands. In 2010, KBL Foundation for Quality Management (EFQM) model. Thefurther consolidated its global position by acquiring Braybar Pumps, Kirloskarvadi plant of KBL is a state-of-the-art integratedSouth Africa. SPP MENA was established in Egypt in 2012. In 2014, manufacturing facility having Asia"s largest hydraulic research centreKBL acquired SyncroFlo Inc., the largest independent fabricator of with testing facility up to 5000 kW and 50,000 m 3 /hr.commercial and municipal domestic water booster pumps to furtherstrengthen its global position, in 2015, Kirloskar Pompen B.V. KBL is the ninth pump manufacturing company in the world to beacquired Rodelta Pumps International, The Netherlands. accredited with the N and NPT certification by American Society of Mechanical Engineers (ASME), for supply of pump & pumpKBL has joint venture cooperation with Ebara corporation, Japan components for nuclear installation.since 1988 for the manufacture of API 610 standard pumps &multistage pumps. Kirloskar Corrocoat Private Limited is a jointventure between KBL and Corrocoat, UK since 2006. KBL acquiredThe Kolhapur Steel Limited in 2007 and Hematic Motors in 2010.

Comprises one of Asia"s largest Hydraulic Our products and solutions are conceptualised after exhaustiveResearch Centers with state-of-the-art testing research and undergo a manufacturing process which is worldfacilities class. We have been awarded 17 patents for innovative solutions including 2 from the United States.Manufacturer of large split case pumps

Manufacturer of large vertical turbine pumps Well-equipped R&D CenterManufacturer of concrete volute pumps KBL"s R&D facility is recognised by the Department of Science and Industrial Research (DSIR). The applied research workManufacturer of large size valves conducted in KBL has resulted in appropriate technology for development of many new series of pumps like horizontal splitSump model testing and actual scaled down case, multistage, small end suction, large end suction, mixed flowmodel pumps and many more to come. KBL has introduced India"s first efficient pump to the more recent Solar motor pumps, ConcreteExecuting large turnkey projects from concept volute pumps, metallic volute pumps, sodium pumps andto commissioning magnetic drive pumps.

Design and Engineering AnalysisSoftware at KBLn Pro-E Wildfire for Solid modelingn Pro-Mechanica (for preliminary structural analysis)n ANSYS Mechanical and Hyper works for structural analysisn ANSYS CFX and Fluent STARCCM for CFD analysisn Surge analysis package (SAP) CFD analysis of split case pumpn Turbo design-1 (for inverse design)n JMAG software for electromagnetic analysis for electric motor design Technical analysis performed at KBL n Torsional analysis n CFD analysis n Surge analysis n Sump model studies n Structural analysis n Cavitation studies n Thermal analysis n Transient analysis

Stress Analysis of Split Case Pump 2 01 It is our constant endeavour

All the manufacturing facilities at KBL are certified for ISO 9001, ISO 14001, ISO 50001, BS OHSAS 18001 and SA8000. In addition, the Kirloskarvadi plant is also certified for N & NPT Stamp.

One of Asia"s Largest Hydraulic Research Centres ( HRCs) for testing pumps at duty 3 conditions up to 5000 kW motor and with discharge up to 50,000 m /hr

Infrastructure Foundry n One of Asia"s largest Hydraulic Research Centres (HRC) for The Kirloskarvadi foundry is equipped with a centralised pattern testing pumps at duty conditions up to 5000 kW (motors of shop, mechanised sand processing system, automatic moulding 3.3/6.6/11 kV) and discharge up to 50,000 m3 /hr. machines and metal pouring system. There are independent units for cast iron, alloy steel and non-ferrous metals. The cast iron n Closed circuit NPSH testing capabilities foundry is capable of producing a single casting weighing up to 8,000 kg and the steel foundry unit can produce castings of special n Computerized data acquisition system alloy steels with acid pickling capability tailored to international standards. Total production capacity of foundries is 1,400 tons per n Sump model study system month.

5Paper & Pulp Kirloskar Pumps in Process Industry KBL is a global fluid management company, which thrives on need assessment, innovation and manufacturing excellence. This is the thought, common to each of our manufacturing facilities in India and abroad.

KBL is a driving force in the global industrial marketplace for API and non-API pumps, both for utility and various process applications. Our products and solutions are conceptualised after an exhaustive research and manufactured under standards and benchmarks accepted across the globe. Generations have witnessed the fine balance of engineering & thought in KBL"s manufacturing ideology.

Once manufactured, the products undergo a stringent quality control processRefrigeration complying to various international standards. These tests are performed across Plant the value chain in manufacturing pumps. All this is done to ensure that only the best fits into your processes to give you results which exceed expectations. High versatility, durability and reliability of process pumps makes them suitable for majority of the operating conditions and liquids.

Depending on the customer requirement, our pumps can be specially coated with anti-corrosion, anti resilience and hydrophobic coat, making them hydraulically efficient.

n Canned motor pump - iCM Soap & n Magnetic drive pump - ROMAK Detergent n Process pump - GK(P) n Air cooled thermic fluid pump - AT

n Underground mine dewatering pump n Open cast mine dewatering pump n Phase dewatering pump n High head high discharge mine dewatering pump n Coal washery pump n Dumper cleaning pump

n Stock preparation pump extruder pump n Curing area pump n HSD pump n Naphtha pump n Circulating water pump n Booster pump

n Stock pump n Fan pump n Green liquor pump n Black liquor pump n Cooking liquor pump n Blow tank discharge pump n White liquor-sulphate process pump n Chlorine water pump n Hot water/boiler feed pump

n Cooling water pump n GCT spray pump n Pump for WTP /STP plants n Limestone mine dewatering pump n Make-up water pump n Recirculating pump

7 Steel: n High pressure ammonical liquor pump n Descaling pump n Booster pump n Scale-pit pump n Quenching pump n Dedusting pump n Tuyere pump n Furnace oil pump n Acid pickling pump n Filter water pump

n Organic and inorganic chemical handling pump n Acid handling pump n Air-cooled thermic fluid pump n Solvent transfer pump n Sealless canned motor pump n Dosing pump n Magnetic drive pump n Special application vertical sump pump

n Unstrained/strained juice pump n Weighed juice pump n Sulphited juice pump n Injection pump n Caustic soda & filtrate pump n Recirculation juice n Syrup extraction n Hot & cold water

Pumping of salt water with different densitiesAPPLICATION:Earlier, the customers had been using imported sump pump to pump salt water with specific gravity of 1.25 at ambient temperatures. Whenthese pumps were not in operation for eight hours or more, the salt water would crystallise, thus leading to deposition of solids on the pumpsurface. These crystallites could not be washed or removed from the pump surface when the pumps were restarted. Hence, the pumps had tobe opened completely for washing. The only way to remove the deposits was by using pumps with high pressure clean water (5kg/sq cm). Torestore them, the customer had to remove the pumps from installation site and take them to a location 2 km away from the pump house,where low-density clean water was available. Due to the unavailability of adequate clean water, the process of removing the pumps andcleaning them with fresh water used to take 2 to 3 days. This not only delayed the operation but also resulted in wastage of time and money.

SOLUTION:Considering the property of salt water, KBL recommended end suction pumps with mixed flow impeller design with anti-corrocoat on theimpeller and a casing with special Fluiglide coating. This led to improved efficiency and enhance life of coated pump components. Thematerial of the casing and the impeller was 2% NiCI & CF8M recommended, respectively, with Fluiglide coating. This helped in reducing themaintenance time, since no dismantling /transportation of pump was required for cleaning purpose. The MOC (Material of Construction)suggested was 2.5% NiCI casing with CF8M internal and corrocoating. In this way, KBL"s application engineering knowledge duly benefittedthe customer.

APPLICATION:The spin bath in textile industries is very corrosive. The liquid contains sulphuric acid, zinc sulphate, sodium sulphate and water. Thiscombination of different chemicals leads to rapid material erosion, thereby leading to shorter life span of pumps.

SOLUTION:KBL"s latest technology and in-house foundry capabilities have enabled it to create benchmarks in offering special application process pumpswith precise metallurgical composition, which suits all kinds of special and customised requirement of various customer. This includesmaterials like R55, Super Duplex, Alloy 20/CN7M, Hastalloy C, CD4MCu, etc. KBL successfully maintains the metallurgical compositionwithin the specified range and supplies pumps having combination of R55 and K-Monel metallurgy for many of its premium customers intextile industries.

End suction process pump - KPD/KPDQF/KPDJEN 22858 (DIN 24256) and ISO 2858 Features n Horizontal, single stage and end suction

% Pumps suitable for handling corrosive acids, alkalies, salt solutions, caustics, hydro carbons, oils, thermic fluids, liquefied gases, condensates, viscous liquids, etc.

End Suction Process Pump KPD Operating Range Delivery size up to 350 mm Features Capacity up to 1550 m3/hr n Back pull out design Head up to 225 meters

End Suction Process Pump KPDQF Operating Range Features Capacity up to 580 m3/hr

10Water cooled thermic fluid pump - KPDTEN 22858 (DIN 24256) and ISO 2858 Features n Back pull out design

% KPD-T pumps are designed for handling thermic fluids, synthetic oil, hot oil, etc. Head up to 200 metres

Air cooled thermic fluid pump - ATEN 22858 (DIN 24256) Features n The pump is integral foot mounted for a given temperature range n More reliable for thermal isolation of volute casing n Balanced or unbalanced maintenance free standard mechanical seal n No additional cooling required (air cooled) n Pump with grafoil packing at stuffing box cavity and sintered bearing

Process pump - GK(P)ISO 2858 / DIN EN 22858 / ISO 5199 Features n End suction centrifugal process pump

Solid handling sump pump - SHS Features n Vertical submerged, single stage, single suction pump

n Pump can either be with single or with double suction to have lower NPSHR Operating Range Delivery size up to 500 mm

Mixed flow pump - MF Features n Pump casing: Horizontal/vertical end suction high efficiency volute type with top/side/45 degrees orientations. Delivery flange and supporting feet are cast integral with the casing.

n Bearing: Deep groove ball bearing and thrust bearing. Standard lubrication - oil (except MF 200 pump with grease lubrication)

n In industry for circulation of hot or cold water. Capacity up to 7000 m³/hr. In air conditioning plants, power stations, textile mills and for sewage handling. Head up to 30 metres n Fan pump application in the paper industry Working pressure 16 bar n Spin bath application and in acid/alkalies Temperature (-) 10°C to 140°C

Features n i-CM pump is end suction type sealless, glandless and emission-free canned motor pump, having integral motor design due to which it is compact in construction and light in weight.

n Sealless and glandless pump Operating Range n Integrated motor design, due to which it is compact in construction and light in weight Delivery size 32 to 50 mm Applications Capacity 4 to 80 m³/hr. % Liquefied gases (e.g. ammonia, freons, carbon dioxide, amines, vinyl chloride, ethylene oxide, phosgene (> 90°C), etc. Head up to 60 metres

Magnetic drive pump - ROMAKISO 2858 / DIN EN 22858 / ISO 5199 Features n Sealless and glandless pump n End suction pump comprises permanent magnet

Process pump - i-CPISO 2858 Features n Pump without mechanical seal & without gland packing arrangement

Features n Single stage with a vortex impeller n Gentle pumping action (less than 20% of pumped liquid in contact with impeller) n Practically no change to the products contained in liquid n Fully recessed impeller n Impeller mounted in centre of casing (circular casing), therefore, radial loads are very low at all operating points on the performance curve n Back pull out n Low attrition to solids

Features n Vertically-suspended single casing volute line shaft driven pumps n Impeller: Closed/open/vortex n Double/ single radial spiral casing

Features n Design and manufacture as per company standard n Multistage pump with ring section diffuser casing design, with foot mounted casing suitable for low pressure requirements n Easy inspection and repair maintenance of bearings and mechanical seal after removal of coupling spacer only

Features n Design and manufacture as per company standard, however, can meet API 610 requirements n Multistage pump with ring section diffuser casing design Operating Range with centerline support to meet high temperature and Capacity 4 to Up to80 m³/hr. 650 m3/hr high pressure application especially in BFW application Head Up to 2500 m n First stage impeller with double suction is provided in SSD models to improvise NPSHR performance Working pressure Up to 17 bar

The pressure boosting (HYPN) system keeps desired pressure in the pipeline at par with the demand from multiple loads. These kind of systems are useful in case of varying water requirements. The total water requirement is divided by multiple pumps, which run in parallel with variable speed drives. As per demand, number of pumps as well as speed will vary for facilitating optimisation of energy.

Applications n Textile - Providing water (Cold & Hot) to dyeing & washing machines n Bottling or liquid filling plants - Filling of vessels , vessel cleaning n Process & pharma plants - Reactor cooling, Eye washer & Body Shower n Steel plants - Cooling circuits n Leather industry - Washing application n Sugar industries – Water injection pumps n PVC industries – Machine cooling / Mould cooling

Condition monitoring enables a person to view process parameters through internet. The key features of remote condition monitoring ofpumpsets include:

n Monitoring of operational behaviour of the pump or pumping system n Monitoring and analysis of faults n Suggestions for tentative actions to be taken in case of faults n SMS alerts and e-mails in case of faults with daily reports through e-mails for record and analysis

The condition monitoring system is very useful in cases where pumps or pumping systems are catering to critical processes or applications.This is done by capturing data from pressure transmitter, flow meter, vibration sensors, bearing RTD and energy meters.

Benefits of the system n Monitoring is possible at anytime by anyone and anywhere n Alerts via SMS and e-mails can trigger early attention and rectification and result in lesser down time n Weekly reports enable the user and KBL to analyse the overall health of the pumpsets and, does preventive maintenance can be planned accordingly n Planning of spares requirement is possible based on these parameters n Involves onetime investment, which reduces operational costs n Provides immediate knowledge of system performance n Increases equipment life and does reduces cost of repairs n Improved process and plant reliability n Reduces man-hours (labour costs) required for troubleshooting n Includes web-based user configurable dashboard for live and trend data n Facilitates integration with existing PLC and automation system

Kirloskar Brothers Limited has set up an Energy Audit Cell, a conservation cell, wherein our team of BEE certified energy managersand auditors undertake and evaluates actual performance measurement of pumps and motors. The results are compared against thedesigned performance level or the industry best practices. The difference between observed performance and "best practice" is thepotential for energy and cost savings. Specifically, the audit helps to identify actions for improving energy performance.

Recommendation for suitable pumps & motors and bringing improvements in the pump piping layout are suggested based on thefindings. Energy audit also helps to decide on how to budget energy use, plan and practice feasible energy conservation methods thatwill enhance their energy efficiency, minimise energy wastage and thereby reduce energy costs.

PUMP DRAWING WATER FROM SUCTION SUMP PUMP DRAWING WATER FROM SUCTION PUMP DRAWING WATER FROM SUCTION SITUATED BELOW PUMP CENTRE LINE TANK SITUATED ABOVE PUMP CENTRE LINE TANK SITUATED ABOVE PUMP CENTRE LINE

▪ The performance of a centrifugal pump can be varied by changing the ▪ The performance of a centrifugal pump can be varied by changing impeller diameter. the speed.▪ Common rules of affinity apply between the diameter and flow, head ▪ Common rules of affinity apply between the speed and flow, head and power: and power:

22 AUTHORIZED DISTRIBUTOR PT RAGAM TEKNIK NAMORA Ruko Paramount Blitz Blok A No.CC.1. Gading Serpong - Tangerang. Banten. lndonesia. 15811 Ttp.[62]21-5462655 - 57 Fax. [62]21- 5462657 Website : www.ragamtekniknamora.co.id Email :edmarpaung.kirloskar.teral07@gmail.com mobile : 081289816255

KIRLOSKAR BROTHERS LIMITEDA Kirloskar Group CompanyEstablished 1888Registered Office: Udyog Bhavan, Tilak Road , Pune 411002.Global Headquarters: “Yamuna”, Survey No. 98/(3.7), Baner, Pune 411045.CIN No.: L29113PN1920PLC000670

We are engaged in offering our clients a wide range of Kirloskar Pump Seal which are also available as per client specification. These are available in single and multi spring types, these mechanical seals are designed using optimum quality raw material and leading techniques.

We also manufacture and supply KSB Pump Seals, Flowserve Pump Seals, Grundfos Pump Seals, John Crane Seals and Burgmann Seals as being top most replacement  mechanical seal manufacturers in Mumbai as well as known as one of the most precise replacement seal manufacturing companies in India.

INSTRUCTIONS ON INSTALLATION, OPERATION AND MAINTENANCE FOR KIRLOSKAR PUMP TYPE ‘GK’ KIRLOSKAR BROTHERS LIMITED REGD. AND HEAD OFFICE UDYOG BHAVAN, TILAK ROAD PUNE-411002 IOM/GK/SEP19/00...

Transport Handling and Storage Instructions: 2.6.1 Transport Pumps are dispatched in duly assembled condition. Lubricating oil in the bearing housing is drained prior to dispatch of pump. Pumps are protected against corrosion and packed for transport by normal road, rail and sea carriers.

Storage: 2.6.3 2.6.3.1 Temporary Storage for up to six weeks. If the pump unit is not to be used immediately it should be stored carefully in a horizontal position, in a sheltered, dry location. Additional rust preventive should be applied to all unpainted carbon steel or cast-iron parts and should not be removed until final installation.

This misalignment is checked by using a straight edge as shown in figure given above. Before commissioning the pump set, please ensure: 3) The pipe connections are flushed and tightened properly. 4) Alignment is proper. 5) Auxiliary piping connections such sealing connections, cooling...

4) The bearings are not getting abnormally hot. 5) Head and capacity developed by the pump is as specified. 6) Power consumption is within limit. 7) Ensure that there is no mechanical friction in the pipe. 8) Stop the pump immediately, if any defects are detected. Do not start the pump unless the defects are rectified.

5.3.1.5 In case of the pumps with spacer type flexible couplings, disconnect coupling (pump half and motor half) from the coupling spacer and remove coupling spacer. In case of ordinary flexible couplings, remove the motor from the base. 5.3.1.6 Remove the support foot (25100) hold down bolts. 5.3.1.7 Adjust string or chain tension to support the weight of the back pull out assembly.

To dismantle shaft seal arrangement: a) Clamped casing cover units – The following pumps have this type of construction. 100/26B 32/13B 65/13A 125/26A 40/13 65/16B 32/13A 50/13 80/16A b) Soft packed pumps – Remove gland nuts and withdraw gland (22300). Unpack stuffing box.

KIRLOSKAR BROTHERS LIMITED is used, it should be ensured that it is safe for personnel around and others. It should also be ensured that the product will not be damaged or made unsafe by the operation, lubrication and maintenance or repair procedures you choose.

sufficient time for cooling before maintenance. Be cautious and note that other parts of the pump may become hot if a fault is developing. Do not operate water pumps in temperatures below freezing point, without first checking that the pumped fluid is not frozen and the pump is free to rotate. Pumps in these environments should be drained down during inactivity and re-primed before starting.

Dispose of all wastes like gaskets, gland packing, oil batteries, packing material, etc., in accordance with local regulations. Normally this would involve incineration of liquid waste and controlled landfill of polymerized material. Adequacy of suitable crane should be checked before lifting the pump/pump components.

LEVELING THE UNIT When the unit is received with the pump and driver mounted on the base plate, it should be placed on the foundation and the coupling halves disconnected. The coupling should not be reconnected until all misalignment operations have been completed. The base plate must be supported evenly on wedges inserted under the four corners so that it will not be distorted or sprung by the uneven distribution of the weight.

The end of the suction pipe must be well submerged to avoid whirlpools and ingress of air but must be kept clear of any deposits of mud, silt, grit, etc. The pipe must be away from any side of the wall by 450 mm. the end of the strainer must be provided with a strainer of sufficient open area.

PRIMING No pumping action occurs unless the pump casing is filled with the liquid. Pump casing and suction pipe must therefore be completely filled with liquid and thus all air removed before the pump is started. Several different priming methods can be used depending on the kind of installation and service involved.

PUMP TROUBLE hen investigating trouble with Kirloskar pumps, always remember that pumps have been tested at the factory and are mechanically correct when sent out. Discounting the possibility of damage during transit, most of the trouble in the field is due to faulty installation.

CAUSE-CHECK POINTS In case of breakdown we recommend the location of the fault by using the following table. BREAKDOWN CHECK POINTS: Pump does not deliver 1 7 8 9 10 11 12 14 15 17 18 19 23 26 52 53 54 Pump delivers at reduced 1 2 3 4 5 6 7 8 9 10 11 12 13 capacity...

47. Vibration of pipe work. 48. Non-return valve gets caught. 49. Contaminated delivery liquid. 50. Obstruction in delivery line. 51. Delivery flow too great. 52. Pump unsuitable for parallel operation. 53. Type of pump unsuitable. 54. Incorrect choice of pump for existing operating conditions. 55.

ANS pumps are specifically designed (as an upgrade over the 1st generation of submersible non clog pumps) to withstand the harsh operating conditions (encountered in sewage pumping) in developing countries.

The 1st generation submersible non clog pumps used in India were either designed for European conditions or based on these European pumps ( either through inspirations or collaborations ). However the Indian (& most developing countries) have operating conditions that are drastically different ( much harsher on pumps), like :

hence their performance in India was below the mark. Aqua engineers were amongst the first to realize this mismatch between design & operating conditions. Here the concept of ANS was born - ANS is the First 2nd second generation of submersible sewage pump specifically redesigned / upgraded for operating conditions of developing countries.

This represents the cheapest & most user friendly pumping station design. The pump is installed directly at the bottom of the wet pit using Aqua automatic coupling system. This system ensures that the pump is properly lowered (& firmly connected to the discharge piping) or Lifted out (disengaged from line) in a simple, precise & quick way. This system includes guide rails (which guide the pump correctly downwards) till its discharge flange matches that of the auto coupling pedestal. The contacting surfaces are well machined & designed such that the weight of the pump & wedge design of Auto coupling ensure a leak free joint. The pump is kept in place by its own weight - there is no need for any fasteners to clamp it to the delivery piping. Removing the pump for maintenance is equally simple - just pull it up; there are no bolts to be dismantled. The operator need not enter the septic sump once the automatic coupling system is fitted.

If site conditions dictate minimal depth of excavation ( & hence a higher sump bottom /eve/ ); Jacket cooled motors can be (optionally) offered allowing the pumping to almost the casing level of the pump. Aqua"s wet pit jacket cooling system is field proven to be clog resistant in Real life Indian sewerage condition. It uses the pumped media to dissipate motor heat & hence does not require any additional coolant/ impellers

Aqua offer an option of close circuited jacket cooling systems (utilizing special coolant& internal circulation impeller ) for cases where the pumped liquid is very corrosive or very thick. Flood Proof Insurance for your dry pit type drainage pumping stations-dry installed submersible pumps!

Certain applications like sewer pipe line construction / maintenance works, salvaging flooded dry pits in pumping stations, replacing aged dry installed pumps (by mounting the ANS pump directly in the wet pit), drainage of open sewer drains; require submersible pumps to be installed on transportable portable stands. ANS pumps can be factory fitted with portable skirt base stands enabling quick & versatile installation — they can be fitted either Vertically or Horizontally

India’s Largest Sewage Treatment Plant (of its time, based on sub pump sets for raw sewage intake) runs on Aqua’s Sewage Submersible pumps (12nos x 300hp x 1791 m3/hr)

For one of India’s Largest River Cleaning Sewage Interception project (Sabarmati River - Ahmedabad); Kirloskar Brothers Ltd. uses Aqua make sub sewage pumps (up to 2100 m3/hr-240 hp each & totaling 42,000 m3/hr - 5300 hp)

One of India’s Largest Storm Water Drainage project (SWD-Ahmedabad) runs on our sub NC pump sets (up to 2400 m3/hr each & totalling 1,32,000 m3/hr & 9400 hp)

One of Sri Lanka’s Largest Sewage Pumping Station uses our sub pump after they have outperformed more established global makes (measured as a function of lower clogging & lesser breakdowns).

Surat Municipal Corporation uses Aqua"s 130 hp Dry Motor Sub Sewage pumps to SCAVENGE the residual sewage from its wet pit (which the old VNC pumps can’t lift) – it has worked without a single maintenance call in 8 years