mud pump condition monitoring for sale

RIGCHINA Stand Pipe Gauges provide a quick, accurate display of pump pressure. Main applications are for standpipes and to be mounted on mud pumps. This style of gauge has been in service for many years and has proven to be a tough, dependable and reliable way to monitor pump pressure.

RIGCHINA Stand Pipe Gauges provide a quick, accurate display of pump pressure. Main applications are for standpipes and to be mounted on mud pumps. This style of gauge has been in service for many years and has proven to be a tough, dependable and reliable way to monitor pump pressure.

Around 60% of the electric motors used in the oil and gas industry are used to drive pumping systems, being well pumping an essential upstream activity in the industry.

Monitor all motors connected to the different pumps in your wells to control the mechanical and electrical conditions at any time and without the need to reach hazardous and remote areas. In addition, you will be able to monitor the mud pumps of your drilling rigs to make sure the drilling process is properly completed.

With a continuous monitoring of these conditions Artesis technology is able to prevent you from stopping any well operation due to imbalance, misalignment, bearing damage or any other possible mechanical or electrical problem that may come up in the electric motors of your well pumping systems.

When it comes to downstream activities in the oil and gas industry, refining is at the top of the list. Here electric motors can be found in every step of the refining process, making for a huge number of them, thus complicating regular condition monitoring processes. By using Artesis technology you will reduce the time and labor to conduct a proper condition monitoring process.

Some other important steps where Artesis technology can be very useful are Sulfur Recovery, Distillation, Water Treatment, Alkylation, among others where pumps, compressors, and fans are essential.

Artesis technology can detect machinery problems far before they become a tragedy. Drilling machines, draw works, mud pumps, sheaves, and thrusters can be monitored continuously without installing sensors in hazardous areas.

The liquefaction process requires machinery working under extreme conditions. Reciprocating compressors used for low-temperature refrigerant in the liquefaction process can be continuously monitored by Artesis technology as well as gas turbines, and cryogenic pumps.

A mud pump is a reciprocating piston/plunger device designed to circulate drilling fluid under high pressure down the drill string and back up the annulus.

Mud pumps come in a variety of sizes and configurations, but for the typical petroleum drilling rig, the triplex (three piston/plunger) mud pump is the pump of choice. Duplex mud pumps (two piston/plungers) have generally been replaced by the triplex pump, but are still common in developing countries. A later development is the hex pump with six pistons/plungers.

The normal mud pump consists of two main sub-assemblies—the fluid end and the power end. The fluid end produces the pumping process with valves, pistons, and liners. Because these components are high-wear items, modern pumps are designed to allow for quick replacement.

To reduce severe vibration caused by the pumping process, mud pumps incorporate both suction and discharge pulsation dampeners. These are connected to the inlet and outlet of the fluid end.

The number of mud pumps varies per drilling rig depending on the size of the drilling rig. The larger the rig the more mud pumps that will be needed. The mud pumps are considered vital to the operation of the drilling rig. If the mud pumps fail it affects production and can be very costly to repair due to the downtime in production.

To avoid any failures of the pumps, an online monitoring system was selected to collect and transmit vibration data back to a software system for analysis. This online monitoring and diagnostic system can also be expanded by a series of program modules (MUXs) that are specific to the application:

Both the EMP40™ and PITPUMP™ feature advanced telematics for active health monitoring in support of proactive preventative maintenance programs. The variable pump speed of PITPUMP™ allows it to work seamlessly with the smart generator architecture of the EMPOWER™ line. Current job site use has resulted in decreased fuel consumption of over 40% when the EMP40™ is used in tandem with PITPUMP™ across both entry- and exit-side operations.

Any drilling operations site that wants to optimize its process and preserve its equipment is well aware of its mud. Drilling fluid (what the layperson calls mud) is a vital part of the drilling process. Drilling mud is important for downhole drilling; cooling and lubricating the bit, removing debris from the well, controlling formation pressures and maintaining wellbore stability.

If a project is going to succeed, the drilling fluid system must be monitored, maintained and maximized. Go to any drilling site and someone there is keeping an eye on the mud.

There is no shortage of equipment, instruments and technologies that are used to maintain the drilling fluid process. Depending on site needs, drilling professionals might opt for flow meters, shakers, additives, centrifuges, degassers and any number of other technologies to monitor mud movement. The process can be further maximized for efficiency by using process instrumentation in the different phases of the mud system.

Radiometric sensors are a popular choice for pipeline mud flow. Maintaining the correct density profile of the mud traveling through the pipeline and ending down hole is important in maintaining stability and controlling formation pressures. The fluid also needs to be the correct density to both travel back up the annulus and carry away drilling debris. As a well is drilled, underground land formations change. That is just one of many factors that may affect the internal well pressure.

Continuous monitoring of the conditions inside the wellbore and the characteristics of the drilling fluid must be maintained to ensure well integrity. For an accurate account of those characteristics, users often trust radiometric density detectors.

The chief advantage of radiometric systems is that they operate without contacting the measured product. In a pipeline application, a secure source holder is mounted on one side of the pipe, and a detector is mounted on the other. The detector measures radioactive energy; the more energy it reads, the lower the inferred mud density. This noncontact design prevents the wear suffered by contact instruments abused by pipeline fluid. Additionally, because the system measures energy and not mud, the instruments do not need recalibration or adjustment to measure changing product. Radiometric sensors also offer durability in extreme heat and other adverse conditions. These instruments are rugged.

Through-air radar is noncontact and free from damage inflicted by corrosive products. These instruments are durable in challenging conditions and many models are sensitive enough to measure products of any chemical composition. Dielectric constant does not matter anymore. These sensors can measure virtually anything. If users considered through-air radar for level measurement and passed, now is the time to reevaluate radar, since the technology has advanced significantly in the last two years.

Drilling mud has to go somewhere and the tank that collects the spent mud also needs accurate process instruments. Product density is important to monitor and maintain in the mud tank. It is imperative that users maintain the correct formula of the fluid for downhole drilling propulsion and wellbore integrity. The mixture of additives and other products complicates the measurement, but an accurate reading of mud tank density measurement is necessary to controlling operations.

Electronic differential pressure (EDP) is a popular choice for measuring mud tank density. An EDP system consists of two independent instruments that deliver a differential pressure measurement without capillaries or impulse lines. EDP systems can be configured to output a number of values including density. EDP instruments are invulnerable to temperature changes that distort traditional DP measurements and optional ceramic measuring cells are resistant to abrasion and drift. These instruments also offer overload resistance. Maintenance free and relatively easy to install, there is a lot to like about EDP. However, not all EDP systems are created equal. Some EDP systems do not tolerate extreme heat, and metallic measurement diaphragms are susceptible to damage.

Every drilling project has to account for mud. From the pipeline to the storage tank and beyond, mud measurements are vital to a project’s success. Accurate measurements can help users optimize operations and make the most of materials and equipment. Selecting the right process instruments for mud measurement comes down to the realities of the project at hand.

Not all process needs are the same, and not all mud is either. Users should seek the counsel of their process instrumentation providers to select the mud measurement instrument that best suits their operation.

Applications of Mud Density for drilling have been the place of engineers and some time and labor intensive processes. A real time level and density measurement instrument has been a dream of operators for quite a while.

It is no longer a dream. Process Measurement and Control has produced a proven mud density and level probe for the drilling industry. After years of testing and work the submersible mud level and density probe is now available. The probe is self contained, rugged construction and available in your choice of discrete channel outputs. Current range of operation is from 7-25 lb/gal. , but is flexible enough to address other ranges.

Optimizing production under dynamic well conditions requires flexible and adaptive electrical submersible pumping (ESP) solutions. ESP pumps from Baker Hughes incorporate innovative hydraulic designs to expand the application range of your ESP systems.

Our flexible pumps have the broadest operating range in the industry to deliver unsurpassed levels of efficiency, reliability, and speed to your production operations. You get customized pumping solutions to improve your operating economics, regardless of your field application.

Maintaining /monitoring the mud pumps and mud pits during operations. Notifying the Driller immediately of any unexplained pit level increases/decreases Verify and record drilling fluid properties at ...

Assist internal and external customers with troubleshooting of Rig Equipment (Top Drive, Catwalk, Wrench, Drawworks, VFDs, Generators, Mud Pumps, BOP) Expeditiously work to troubleshoot and resolve downtime ...

Bently Nevada is an asset protection and condition monitoring hardware, software and service company for industrial plant-wide operations.Don Bently. Bently Nevada is headquartered in Minden, Nevada, about one hour south of Reno.

In the early 1960s, industrial users of turbomachinery began to experiment with the use of these sensors for measuring vibration. Direct observation of the vibratory motion of a machine"s shaft is desirable because most often, the shaft is the source of vibration in the machine. Previous to the introduction of the so-called "Bently probe," this shaft motion had to be indirectly inferred by measuring the vibration of the machine"s casing. While machinery casing measurements can be valuable under certain conditions, machines that employ fluid bearings generally have damping and stiffness characteristics that do not adequately transmit shaft vibration to the machine"s casing. Consequently, direct observation of the machine"s shaft (rotor) was recognized as a more accurate method of assessing condition on such machines.

Bently found that many of the third-party monitoring systems used with the Bently transducer systems were not properly configured. After repeated challenges resolving problems caused by the third-party monitoring systems, Bently decided to manufacture his own monitoring devices.: 26 Bently included the ability to generate alarms if vibration levels were excessive, which could alert operators and turn off the machine if necessary.

It introduced the 5000 monitoring series in 1965 which was produced through 1998. This was followed by the 1700 series introduced in 1973, the 9000 series started in 1975, the 3300 series in 1988, and 3500 series in 1995. As of May 2020

The company continued to expand, making diagnostic instruments such as spectrum analyzers, tunable filters, and other signal conditioning and recording apparatus, in addition to its sensors and monitors. As time went by, it also became apparent that customers were in need of expertise to help interpret their vibration measurements. In response to this, the company expanded its service organization in the 1980s beyond instrument installation and repair to include a team of machinery diagnostic engineers, skilled in collecting and interpreting vibration signals to help customers identify and correct machinery malfunctions. By 2002, Bently Nevada Corporation had more than 10,000 active products in its catalog and more than 100 offices in 42 countries.