mud pump drill bit factory

The Hydra-Drill is a small top-head rotary drilling rig powered by a 4, 5.5 or 6HP gasoline power head and a 5HP gasoline re-circulating pump ( mud pump ). The Hydra-Drill uses the method of drilling referred to as "mud rotary" drilling.

The power head engine turns the drill stem which has a drill bit screwed onto the end. As the drill bit drills down into the earth, the mud pump re-circulates a drilling fluid down the drill stem and out the drill bit.

The mud pit is a simple pit dug into the ground or made of some type of container for the purpose of settling the heavier cuttings from the drilling fluid.

After the cuttings (soil, sand, clays, etc., that are flushed up out of the bore hole) flow into the mud pit the heavier cuttings settle out of the drilling fluid and the mud pump pumps the drilling fluid back down into the bore hole to repeat this process.

In most areas the restrictions that apply to professional drillers do not apply to someone who wants to simply drill a well on his own property for his own use.

We recommend you have the water tested In most cases if the water is pumped from a natural aquifer it is pure, drinkable water but have it tested to make sure.

Drilling Technology Plant is a manufacturing enterprise, the main profile of which is integrated supplying of companies engaged in the drilling of geotechnical, hydrogeological, explorational and technical wells, and also wells for installing bored piles and strengthening foundations.

The enterprise serially produces drilling tools: core pipes, casing pipes and casing nipples; drilling augers and auger bits; dredgers of various types; bailers, hammer glasses, bailer"s shoes; percussion cartridges; strainers; clams for casing pipes; articulated and chain keys (KSh, KShS 108/127, KShS 73/89, KK, KB); drill pipes TBSU SBTM; locks Z-50; transfer subs P 50/50, milling subs P1, sleeve subs M 50/50, screw subs M Sh55 / Z-50); tool for static probing (rods, tips); pneumatic impact core projectile (SPK COMPLEX); hollow augers, straight-through augers 135 mm to 500 mm, as well as rock-cutting tools for them (Shank chisels III LD 151 M Sh55).

And also always available in stock: carbide crowns (CA-4, CA-6 CM-5, M-5, KT-2); roller cone bits (S-TsV, M-TsV, T-TsV, K-TsV); drill pipes (TBSU, TB); Spare parts for drilling rigs SKB-4, PBU-2, UGB-1VS; ZIP for mud pumps NB-4, NB-32 (50); emergency and auxiliary tool, manual drilling kit (Geologist"s Dream).

Drilling Technology Plant is the official dealer of A.P. van den Berg (Netherlands) on the territory of the Russian Federation and Kazakhstan and completes static sounding rigs with equipment and tools from a leading manufacturer.

Drilling Technology Plant manufactures drilling rigs URB 2A2, URB 12.ZBT, small-sized drilling rigs UKB 12/25 and Static Sounding Rigs USZ, as well as provides warranty and maintenance services for drilling rigs and drilling equipment.

The production of drilling equipment for different wells is the core of the Drilling Technology Plant company"s field of work. For 7 years now, we have been doing our best to turn our experience and knowledge of working with drilling rigs into the competitive advantages of our partners, who trusted and decided to buy equipment for drilling wells from us, as competently and accurately as possible.

A lot has changed over the history of our company, but one thing has remained unchanged - our desire to create really high-quality drilling machines, which in terms of their operational and technical characteristics are similar to imported rigs. That is why every drilling equipment we manufacture is able to provide efficient drilling for our clients, thereby reducing the cost and time for all their work.

Our Drilling Technology Plant produces a wide range of mobile drilling rigs hat help solve a variety of tasks in the field of engineering surveys, exploration wells drilling, drilling for various purposes during construction as well as in the field of hydrogeological wells.

The production of drilling equipment is based on one core principle - the creation of extremely safe and effective tools. How do we do it? Thanks to a detailed knowledge of all drilling processes and problems that our customers often encounter while drilling. It was the analytics of all this that allowed us, over time, to establish the production of drilling rigs that are ideally adapted to the geological conditions and tasks for which our customers buy drilling rigs. The design department daily introduces more and more innovative ideas into the projects so that our partners can carry out all the necessary work as conveniently and quickly as possible, and we, in turn, remain competitive along with imported manufacturers.

It is important that the sale of our company"s drilling equipment is carried out according to a convenient catalog, in which you can easily find and order exactly the drilling equipment that most accurately meets the required technical parameters. You yourself perfectly understand that, while purchasing from a large drilling equipment plant with vast experience in this field, you guarantee yourself a quick solution to the problem, rather than looking for cheap offers on questionable message boards, where drilling tools and equipment are clearly not of high quality and reliability. As a result, though you spent a large amount of money, the drilling equipment will become unusable in just a few weeks, and you will need to spend even money to repair it, if it is possible.

Our specialists, who ensure the uninterrupted production of drilling rigs, in the course of creating another drilling tool, use not only many years of experience and innovative developments, but also exceptionally high-quality materials. The high quality of the materials guarantees that the drilling equipment provided by the Drilling Technology Plant will not deform or break, no matter what material is in its way. It often happens that rig manufacturers ignore the importance of using durable materials, and as a result, hitting hard rock, the rig breaks down and requires urgent repairs, which cost a lot of money.

Regardless of the complexity of the project, we guarantee the fastest and most efficient solution. We can guarantee this thanks to a strong production base, qualified members of the design office and production personnel. Unlike most of our competitors, we offer turnkey drilling solutions. This process includes absolutely all stages of production - fromthe selection of drilling equipment and design, to the production and adaptation of the equipment you purchased to specific operating conditions.

It is important that our partners include companies from Italy, Germany and China, which makes it possible to always keep abreast of the latest solutions in the field of drilling and drilling technologies. This ensured the fact that we have in stock extremely modern drilling equipment, which has already been appreciated by such large companies as:

After purchasing drilling rigs, each of our customers and partners can be sure that they will be provided with qualified service support, which means that you do not need to worry about downtime and delays. We promptly supply our partners with spare parts and provide warranty repair of drilling rigs.

Drilling technologies from our company are available not only to companies operating in the Russian Federation, but also to organizations from the countries of the Far and Near Abroad. All you need to do to become our client is just select the required drilling rig or a part for it and complete the purchase.

Drilling Technology Plant is a manufacturing enterprise, the main profile of which is integrated supplying of companies engaged in the drilling of geotechnical, hydrological, explorational and technical wells, and also wells for installing bored piles and strengthening foundations.

The drill mud pump is one of the principal equipment for drilling. It delivers enough volume circulating mud water of desired characteristic under pressure into the well to bring the rock clastic up to the ground, to cool the drill bit to lubricate the drill tool, and to protect the wall of the well. So the function of the mud pump affects the efficiency of drilling and safety in production directly.

BW250 mud pump is a horizontal, triplex, single-acting reciprocating piston pump. It has the advantages of multi-speed shift gears for variable displacement, construction, light weight, readily movable and easy to operate, etc. BW250 Mud Pump is provided with two kinds of liner, 80mm is for core drilling of ordinary bore,65 mm is for core drilling of small bore with a diamond bit. The pump can be driven by electric motor or diesel engineaccording to the requirement of the customer in order.

The mud pump is horizontal tri-cylinder dual role penthouse Detroit piston pump. It is mainly used to supply flushing fluid to the drilling well in core drilling or hole drilling. The pump can discharge not only clear water, but also thick mud. And for the specialty of small external dimension, light weight, the pump is suitable for transportation in mountain.

BW450/5 type mud pump is a horizontal triplex single acting reciprocating piston pump, which has three bore and four gear speed. Displacement and hole depth can be adjusted according to the application, the deepest can be adjusted to the application,the deepest can be used with 1800meters driling rig,it also can be used cement perfusion.

1.Projects: Construction drilling of the projects e.g. prospection, geotechnical investigation(geological exploring), railway, road, port, bridge, water conservancy and hydropower, tunnel, well, industrial and civil construction;

They are also the main equipment of the geological survey,the main role in the process of core drilling boreholes is to supply fluid(mud or water),making it circulate during drilling and carry rock waste back to the ground,in order to achieve and maintain the bottom hole clean and lubricate drill bits and drilling tools with cooling.

BW450/5 Mud Pumps is equipped with drilling rigs to drill holes with mud. During drilling mud pump pumps slurry to the hole to provide coat to the wall, to lubricate the drilling tools and to carry the rock debris up to the ground. It is applied to geological core drilling and prospecting drilling with depth less than 1500 meter.

JCDRILL is dedicated to provide our clients with genuine spare parts with the highest quality,exact fitness and appropriate function.with our global distributor network,you are guaranteed with fast deliveries and services

A: Normally mud pump products will take about 3-15 days to produce the ordered machines. Most of the time, we can have an immediate delivery of our regular machines in 15 days.

The drilling industry has roots dating back to the Han Dynasty in China. Improvements in rig power and equipment design have allowed for many advances in the way crude oil and natural gas are extracted from the ground. Diesel/electric oil drilling rigs can now drill wells more than 4 miles in depth. Drilling fluid, also called drilling mud, is used to help transfer the dirt or drill cuttings from the action of the drilling bit back to the surface for disposal. Drill cuttings can vary in shape and size depending on the formation or design of the drill bit used in the process.

Watch the video below to see how the EDDY Pump outperforms traditional pumps when it comes to high solids and high viscosity materials commonly found on oil rigs.

Solids control equipment including shakers, hydro-cyclones, and centrifuges are utilized to clean the drill cuttings from the drilling fluid, which then allows it to be reused and recirculated. The circuit includes the mixing of the drilling fluid in the rig tanks.

The drilling fluid is prepared to control fluid loss to the formation by the addition of chemicals or mineral agents. Commercial barite or other weighting agents are added to control the hydrostatic pressure exuded on the bottom of the well which controls formation pressures preventing fluid or gas intrusion into the wellbore.

The fluid is charged into high-pressure mud pumps which pump the drilling mud down the drill string and out through the bit nozzles cleaning the hole and lubricating the drill bit so the bit can cut efficiently through the formation. The bit is cooled by the fluid and moves up the space between the pipe and the hole which is called the annulus. The fluid imparts a thin, tough layer on the inside of the hole to protect against fluid loss which can cause differential sticking.

The fluid rises through the blowout preventers and down the flowline to the shale shakers. Shale shakers are equipped with fine screens that separate drill cutting particles as fine as 50-74 microns. Table salt is around 100 microns, so these are fine cuttings that are deposited into the half-round or cuttings catch tank. The drilling fluid is further cleaned with the hydro-cyclones and centrifuges and is pumped back to the mixing area of the mud tanks where the process repeats.

The drill cuttings contain a layer of drilling fluid on the surface of the cuttings. As the size of the drill cuttings gets smaller the surface area expands exponentially which can cause rheological property problems with the fluid. The fluid will dehydrate and may become too thick or viscous to pump so solids control and dilution are important to the entire drilling process.

One of the most expensive and troubling issues with drilling operations is the handling, processing, and circulation of drilling mud along with disposing of the unwanted drill cuttings. The drilling cuttings deposited in the half round tank and are typically removed with an excavator that must move the contents of the waste bin or roll-off box. The excavators are usually rented for this duty and the equipment charges can range from $200-300/day. Add in the cost for the day and night manpower and the real cost for a single excavator can be as much as $1800/day.

Using the excavator method explained above, the unloading of 50 barrels of drill cuttings from the half round can take as long as two hours. This task is mostly performed by the solids control technicians. The prime duty for the solids control technicians is to maintain the solids control equipment in good working order. This involves maintenance for the equipment, screen monitoring and changing, centrifuge adjustments, and retort testing to prepare a daily operational summary of the solids control program.

Offshore drilling rigs follow a similar process in which the mud is loaded into empty drums and held on the oil platform. When a certain number of filled drums is met, the drums are then loaded onto barges or vessels which take the drilling mud to the shore to unload and dispose of.

Oil field drilling operations produce a tremendous volume of drill cuttings that need both removal and management. In most cases, the site managers also need to separate the cuttings from the drilling fluids so they can reuse the fluids. Storing the cuttings provides a free source of stable fill material for finished wells, while other companies choose to send them off to specialty landfills. Regardless of the final destination or use for the cuttings, drilling and dredging operations must have the right high solids slurry pumps to move them for transport, storage, or on-site processing. Exploring the differences in the various drilling fluids, cutting complications, and processing options will reveal why the EDDY Pump is the best fit for the job.

The Eddy Pump is designed to move slurry with solid content as high as 70-80 % depending on the material. This is an ideal application for pumping drill cuttings. Drill cuttings from the primary shakers are typically 50% solids and 50% liquids. The Eddy Pump moves these fluids efficiently and because of the large volute chamber and the design of the geometric rotor, there is very little wear on the pump, ensuring long life and greatly reduced maintenance cost for the lifetime of the pump.

plumbed to sweep the bottom of the collection tank and the pump is recessed into a sump allowing for a relatively clean tank when the solids are removed. The Eddy Pump is sized to load a roll-off box in 10-12 minutes. The benefit is cuttings handling is quicker, easier, safer, and allows for pre-planning loading where the labor of the solids control technician is not monopolized by loading cuttings. Here, in the below image, we’re loading 4 waste roll-off bins which will allow the safe removal of cuttings without fear of the half-round catch tank running over.

Mud cleaning systems such as mud shaker pumps and bentonite slurry pumps move the material over screens and through dryers and centrifuges to retrieve even the finest bits of stone and silt. However, the pump operators must still get the raw slurry to the drill cuttings treatment area with a power main pump. Slurry pumps designed around the power of an Eddy current offer the best performance for transferring cuttings throughout a treatment system.

Options vary depending on whether the company plans to handle drill cuttings treatment on-site or transport the materials to a remote landfill or processing facility. If the plan is to deposit the cuttings in a landfill or a long-term storage container, it’s best to invest in a pump capable of depositing the material directly into transport vehicles. Most dredging operations rely on multiple expensive vacuum trucks, secondary pumps, and extra pieces of equipment.

Using an EDDY Pump will allow a project to eliminate the need for excavators/operators to load drill cuttings, substantially lowering both labor and heavy equipment costs. The EDDY Pump also allows a company to eliminate vacuum trucks once used for cleaning the mud system for displacing fluids. Since the pump transfers muds of all types at constant pressure and velocity throughout a system of practically any size, there’s little need for extra equipment for manual transfer or clean up on the dredge site.

The EDDY Pump can fill up a truck in only 10 minutes (compared to an hour) by using a mechanical means such as an excavator. For this reason, most companies can afford one piece of equipment that can replace half a dozen other units.

This application for the Eddy Pump has the potential to revolutionize the drilling industry. Moving the excavator out of the “back yard” (the area behind the rig from the living quarters) will make cuttings handling a breeze. Trucking can be easier scheduled during daylight hours saving on overtime and incidences of fatigued driving. Rig-site forklifts can move the roll-off boxes out of the staging area and into the pump loading area. The operator can save money on excavators rental, damages, and keep the technician operating the solids control equipment.

The EDDY Pump is ideal for drilling mud pump applications and can be connected directly onto the drilling rigs to pump the drilling mud at distances over a mile for disposal. This eliminates the need for costly vacuum trucks and also the manpower needed to mechanically move the drilling mud. The reasons why the EDDY Pump is capable of moving the drilling mud is due to the hydrodynamic principle that the pump creates, which is similar to the EDDY current of a tornado. This tornado motion allows for the higher viscosity and specific gravity pumping ability. This along with the large tolerance between the volute and the rotor allows for large objects like rock cuttings to pass through the pump without obstruction. The large tolerance of the EDDY Pump also enables the pump to last many times longer than centrifugal pumps without the need for extended downtime or replacement parts. The EDDY Pump is the lowest total life cycle pump on the market.

The BW-320 (grouting pump) mud pump is a horizontal three-cylinder reciprocating single-acting piston pump with two cylinder diameters and four speeds. Displacement and hole depth can be adjusted according to the application. The deepest can be used with 1500m drilling rig. It can also be used for cement slurry filling. The pump consumes less energy, flexible operation, high quality and durability, good decomposability and easy to relocate.

The BW-320 (grouting pump) mud pump is a horizontal three-cylinder reciprocating single-acting piston pump with two cylinder diameters and four speeds. Displacement and hole depth can be adjusted according to the application. The deepest can be used with 1500m drilling rig. It can also be used for cement slurry filling. The pump consumes less energy, flexible operation, high quality and durability, good decomposability and easy to relocate.

Mud pump is mainly used for geological drilling, geological engineering construction and foundation treatment of low and medium pressure grouting pump, etc. Mud pump is a machine that sends mud or water to the borehole during the drilling process. Mud pump is an important part of drilling equipment. All major businesses have mud pump parts for sale.

The main function of mud pump is to inject mud into the well along with the bit during the drilling process. It plays the role of cooling the drill bit, cleaning the drilling tool, fixing the well wall, driving drilling, and bringing the cuttings back to the surface after drilling.

In the commonly used positive circulation drilling, the mud pump sends the surface flushing medium-- clean water, mud or polymer flushing fluid to the end of the drill bit through the high pressure hose faucet and the center hole of the drill string under a certain pressure. Therefore, the purpose of cooling the drill bit and removing and conveying the cuttings to the surface is achieved.

Petroleum drilling mud pump is a kind of volumetric mud pump. Its basic working principle is that the volume of the sealed working chamber (mud pump cylinder liner) is periodically changed to convert the original mechanical energy into the pressure energy of the liquid to complete the operation.

The specific process relies on the reciprocating motion of the mud pump piston in the cylinder liner to make the volume of the working chamber in the cylinder liner change periodically. The mud pump cylinder liner is isolated from the outside world by means of a sealing device such as a seal ring, and communicates or closes with the pipeline through the pump valve (suction valve or discharge valve), which shows the importance of the mud pump cylinder liner. The three-cylinder mud pumps currently on the market are equipped with three cylinder sleeves.

Historically, most drillers dug two pits prior to drilling a well.  A first pit, called a settling pit, received the drilling fluid and cuttings from the drill hole via a short shallow trench.  The cuttings settled down to the bottom of the the settling pit.  A second pit, called a mud pit, was dug nearby and a second trench directed the overflow of the settling pit into the mud pit.  Most of the cuttings settle to the bottom of the settling pit and the drilling fluid in the mud pit has a much higher liquid to cuttings ratio.  In other words, the water in the second pit, the mud pit, is “cleaner.” Drilling fluid from the mud pit is then pumped, by a mud pump, back down the drillpipe.  During the drilling process, cuttings are continuously shoveled from the settling pit so it does not become clogged with cuttings.  Although most of the cuttings settle in the settling pit, it is also necessary to occasionally shovel cuttings from the mud pit as well.

Below is a photograph of mud pits prepared for drilling.  This photograph is from the hydra-jett site.  Hydra-Fab manufacturing http://hydra-jett.com/index.html  sells small and medium sized drilling rigs and is worth looking at if you are considering moving up to a small rig.

As you might imagine, diggining mud pits is a significant undertaking and it makes an even bigger mess of your drilling site.  Modern drillers, being both ingenious and capitalistic souls, have devised a way to avoid this costly, unpleasant step.  They bring portable mud pits to the drill site.  A portable mud pit is simply a container or series of containers that the drilling fluid from the hole is directed to where cuttings settle out prior to the fluid being pumped again down the drillpipe.  Not only does it eliminate the time/money consuming digging but it leaves a cleaner drillsite upon completion of the well.

….but it frequently doesn’t work as well for those of us who have small portable mud pits.  Using real mud pits results in more efficient drilling.  There is no leakage around the guide tube with real mud pits.

Here is an example of a portable mud pit positioned at the back of a commercial drilling rig.  Cuttings from the hole are directed into the settling pit on the right.  Then drilling fluid passes through to the mud pit on the left and it is pumped back down the hole.

There is a wide variety of designs of portable mud pits.  Here are just a few sketches I found to give you an idea of designs that folks have come up with.

So, by now your are probably wondering, where does all that leave us?  We are not going to buy one of those $500 portable mud pits for our $200 project are we?  Absolutely not, in fact you may just be better off digging your pits.   If you are going to dig several wells you might want to consider using a portable mud pit with a mud pump.  I made one out of wood and it works fine.  It is not as efficient as the commercial mud pits but it does the job.  Please take a look at the video below.

As you can see my portable mud pit is just a wooden box with a fitting for the suction line and a minor obstruction to keep the cuttings away from the suction.  You can probably come up with a better design for a portable mud pit that I have.  I probably could but it is already built and I’m not inclined to build another one – but – If I were doing another one, I’d probably build two boxes that fit inside one another for easier travel and storage, and then sat beside each other when drilling.