mud pump drilling circulation video brands

Cameron mud pumps provide superior performance for your onshore or offshore applications. Built on more than 40 years of experience and the successful WH-Series mud pump design, these improved pumps are constructed with premium components to ensure low total cost of ownership and increased reliability.

The 2,200-hp mud pump for offshore applications is a single-acting reciprocating triplex mud pump designed for high fluid flow rates, even at low operating speeds, and with a long stroke design. These features reduce the number of load reversals in critical components and increase the life of fluid end parts.

The pump’s critical components are strategically placed to make maintenance and inspection far easier and safer. The two-piece, quick-release piston rod lets you remove the piston without disturbing the liner, minimizing downtime when you’re replacing fluid parts.

Two new Massenza MI50s have just been shipped to Algeria: these massive drilling rigs will work on deep water wells for one of the biggest construction companies of the Country.

With 50.9 tons (112.215 lbs) pull back capacity, the equipment are mounted on semitrailers, with 6x4 540 HP Astra tractors and they are fully equipped to drill water wells up to 1300 m (4.265 ft) deep by direct circulation system by mud and air, but also by flood reverse circulation system for large diameters up to 550 m (1.805 ft).

This solution provides one engine to power the rig and the mud pump and one engine only dedicated to the air compressor, allowing to reduce a lot fuel consumption and maintenance costs when the rig has to work only with mud.

Two new Massenza MI50s have just been shipped to Algeria: these massive drilling rigs will work on deep water wells for one of the biggest construction companies of the Country.

MASSENZA DRILLING RIGS, one of the leading manufacturers of Drilling Rigs in Europe, produces and develops drilling rigs since 1921, with a constant and continuous research, in order to improve the efficiency, competitiveness and quality of our production.

New MI12 drilling rig on truck working in a jobsite in Italy of interventions for cathodic prospections: with radio remote control and drill pipes charger arm

The MM4 is more than a multipurpose drilling rig: thanks to its special design it can perform in all the directions micropiles, anchors, geotechnical investigations and also water wells and geothermal boreholes.

The M.I.45 Hydraulic Drilling Rig is designed for mineral research using rods model NQ, HQ e PQ. It can reach very high depth (up to 2620 meters using HQ rods system).

The drilling industry has roots dating back to the Han Dynasty in China. Improvements in rig power and equipment design have allowed for many advances in the way crude oil and natural gas are extracted from the ground. Diesel/electric oil drilling rigs can now drill wells more than 4 miles in depth. Drilling fluid, also called drilling mud, is used to help transfer the dirt or drill cuttings from the action of the drilling bit back to the surface for disposal. Drill cuttings can vary in shape and size depending on the formation or design of the drill bit used in the process.

Watch the video below to see how the EDDY Pump outperforms traditional pumps when it comes to high solids and high viscosity materials commonly found on oil rigs.

Solids control equipment including shakers, hydro-cyclones, and centrifuges are utilized to clean the drill cuttings from the drilling fluid, which then allows it to be reused and recirculated. The circuit includes the mixing of the drilling fluid in the rig tanks.

The drilling fluid is prepared to control fluid loss to the formation by the addition of chemicals or mineral agents. Commercial barite or other weighting agents are added to control the hydrostatic pressure exuded on the bottom of the well which controls formation pressures preventing fluid or gas intrusion into the wellbore.

The fluid is charged into high-pressure mud pumps which pump the drilling mud down the drill string and out through the bit nozzles cleaning the hole and lubricating the drill bit so the bit can cut efficiently through the formation. The bit is cooled by the fluid and moves up the space between the pipe and the hole which is called the annulus. The fluid imparts a thin, tough layer on the inside of the hole to protect against fluid loss which can cause differential sticking.

The fluid rises through the blowout preventers and down the flowline to the shale shakers. Shale shakers are equipped with fine screens that separate drill cutting particles as fine as 50-74 microns. Table salt is around 100 microns, so these are fine cuttings that are deposited into the half-round or cuttings catch tank. The drilling fluid is further cleaned with the hydro-cyclones and centrifuges and is pumped back to the mixing area of the mud tanks where the process repeats.

The drill cuttings contain a layer of drilling fluid on the surface of the cuttings. As the size of the drill cuttings gets smaller the surface area expands exponentially which can cause rheological property problems with the fluid. The fluid will dehydrate and may become too thick or viscous to pump so solids control and dilution are important to the entire drilling process.

One of the most expensive and troubling issues with drilling operations is the handling, processing, and circulation of drilling mud along with disposing of the unwanted drill cuttings. The drilling cuttings deposited in the half round tank and are typically removed with an excavator that must move the contents of the waste bin or roll-off box. The excavators are usually rented for this duty and the equipment charges can range from $200-300/day. Add in the cost for the day and night manpower and the real cost for a single excavator can be as much as $1800/day.

Offshore drilling rigs follow a similar process in which the mud is loaded into empty drums and held on the oil platform. When a certain number of filled drums is met, the drums are then loaded onto barges or vessels which take the drilling mud to the shore to unload and dispose of.

Oil field drilling operations produce a tremendous volume of drill cuttings that need both removal and management. In most cases, the site managers also need to separate the cuttings from the drilling fluids so they can reuse the fluids. Storing the cuttings provides a free source of stable fill material for finished wells, while other companies choose to send them off to specialty landfills. Regardless of the final destination or use for the cuttings, drilling and dredging operations must have the right high solids slurry pumps to move them for transport, storage, or on-site processing. Exploring the differences in the various drilling fluids, cutting complications, and processing options will reveal why the EDDY Pump is the best fit for the job.

The Eddy Pump is designed to move slurry with solid content as high as 70-80 % depending on the material. This is an ideal application for pumping drill cuttings. Drill cuttings from the primary shakers are typically 50% solids and 50% liquids. The Eddy Pump moves these fluids efficiently and because of the large volute chamber and the design of the geometric rotor, there is very little wear on the pump, ensuring long life and greatly reduced maintenance cost for the lifetime of the pump.

plumbed to sweep the bottom of the collection tank and the pump is recessed into a sump allowing for a relatively clean tank when the solids are removed. The Eddy Pump is sized to load a roll-off box in 10-12 minutes. The benefit is cuttings handling is quicker, easier, safer, and allows for pre-planning loading where the labor of the solids control technician is not monopolized by loading cuttings. Here, in the below image, we’re loading 4 waste roll-off bins which will allow the safe removal of cuttings without fear of the half-round catch tank running over.

Mud cleaning systems such as mud shaker pumps and bentonite slurry pumps move the material over screens and through dryers and centrifuges to retrieve even the finest bits of stone and silt. However, the pump operators must still get the raw slurry to the drill cuttings treatment area with a power main pump. Slurry pumps designed around the power of an Eddy current offer the best performance for transferring cuttings throughout a treatment system.

Options vary depending on whether the company plans to handle drill cuttings treatment on-site or transport the materials to a remote landfill or processing facility. If the plan is to deposit the cuttings in a landfill or a long-term storage container, it’s best to invest in a pump capable of depositing the material directly into transport vehicles. Most dredging operations rely on multiple expensive vacuum trucks, secondary pumps, and extra pieces of equipment.

Using an EDDY Pump will allow a project to eliminate the need for excavators/operators to load drill cuttings, substantially lowering both labor and heavy equipment costs. The EDDY Pump also allows a company to eliminate vacuum trucks once used for cleaning the mud system for displacing fluids. Since the pump transfers muds of all types at constant pressure and velocity throughout a system of practically any size, there’s little need for extra equipment for manual transfer or clean up on the dredge site.

The EDDY Pump can fill up a truck in only 10 minutes (compared to an hour) by using a mechanical means such as an excavator. For this reason, most companies can afford one piece of equipment that can replace half a dozen other units.

This application for the Eddy Pump has the potential to revolutionize the drilling industry. Moving the excavator out of the “back yard” (the area behind the rig from the living quarters) will make cuttings handling a breeze. Trucking can be easier scheduled during daylight hours saving on overtime and incidences of fatigued driving. Rig-site forklifts can move the roll-off boxes out of the staging area and into the pump loading area. The operator can save money on excavators rental, damages, and keep the technician operating the solids control equipment.

The EDDY Pump is ideal for drilling mud pump applications and can be connected directly onto the drilling rigs to pump the drilling mud at distances over a mile for disposal. This eliminates the need for costly vacuum trucks and also the manpower needed to mechanically move the drilling mud. The reasons why the EDDY Pump is capable of moving the drilling mud is due to the hydrodynamic principle that the pump creates, which is similar to the EDDY current of a tornado. This tornado motion allows for the higher viscosity and specific gravity pumping ability. This along with the large tolerance between the volute and the rotor allows for large objects like rock cuttings to pass through the pump without obstruction. The large tolerance of the EDDY Pump also enables the pump to last many times longer than centrifugal pumps without the need for extended downtime or replacement parts. The EDDY Pump is the lowest total life cycle pump on the market.

Bruce Suggs, vice president of marketing and sales for White Star, speaks with DC editorial coordinator Katherine Scott about White Star’s quadraplex mud pump at its headquarters in Waller, Texas, on 17 February.

Drilling Contractor visited the manufacturing facility of White Star Pump Company in Waller, Texas, on 17 February to view a demonstration of the company’s quadraplex mud pump, which was designed to address the challenges of the conventional triplex pump.

“After working on all the different brands of (triplex) pumps, it became evident that they all had the same common issues,” said Bruce Suggs, vice president of marketing and sales for White Star. “(We) tried to build a triplex and ended up with the Quatro.”

Instead of taking an existing triplex pump and trying to make it better, White Star approached the project with a clean-sheet design. The Quatro pump features a width of only 82 in. and easily fits on a standard-width trailer, a potential advantage in areas with limited space, such as on offshore rigs and in shale plays like the Marcellus. With the fluid modules sitting inside the frame, change-out time can be reduced to 23 minutes versus up to 10 hours for conventional triplex pumps. The quadraplex pump also uses a fully assembled crankshaft that requires no castings or welding. Using a crankshaft that is fully assembled and supported by modern bearing placement dramatically reduces crankshaft bending and cracking.

Additionally, the Quatro is equipped with two pulsation dampeners, one for each pair of pistons, unlike the triplex, which carries only one. This allows mud to be dampened before it gets to the strain across, creating a quieter, smoother fluid flow and reducing vibrations.

OK, all y’all air drillers just thumb on over to Porky’s column or something. This is for mud drillers. On second thought, I know a lot of you air guys drill about three mud wells a year, and consider it a hassle to rig up mud. So, maybe something I say will be interesting …

The mud pump is the heart of the circulating system, and mud is the blood circulating in the hole. I’ve talked about mud before and will again, but this month, let’s talk about the pump.

Historically, more wells, of every kind, have been drilled with duplex pumps than any other kind. They are simple and strong, and were designed in the days when things were meant to last. Most water well drillers use them. The drawbacks are size and weight. A pump big enough to do the job might be too big to fit on the rig, so some guys use skid-mounted pumps. They also take a fair amount of horsepower. If you were to break down the horsepower requirements of your rig, you would find out that the pump takes more power than the rotary and hoist combined. This is not a bad thing, since it does a lot of the work drilling. While duplex pumps generally make plenty of volume, one of the limiting factors is pressure. Handling the high pressures demanded by today’s oil well drilling required a pump so big and heavy as to be impractical. Some pretty smart guys came up with the triplex pump. It will pump the same — or more — volume in a smaller package, is easy to work on and will make insane pressure when needed. Some of the modern frack outfits run pumps that will pump all day long at 15,000 psi. Scary. Talk about burning some diesel.

The places that triplex pumps have in the shallow drilling market are in coring and air drilling. The volume needs are not as great. For instance, in hard rock coring, surface returns are not always even seen, and the fluid just keeps the diamonds cool. In air drilling, a small triplex is used to inject foam or other chemicals into the air line. It’s basically a glorified car wash pump. The generic name is Bean pump, but I think this just justifies a higher price. Kinda like getting the same burger at McDonald’s versus in a casino.

One of the reasons water well drillers don’t run triplex pumps, besides not needing insane pressure, is they require a positive suction head. In other words, they will not pick up out of the pit like a duplex. They require a centrifugal charging pump to feed them, and that is just another piece of equipment to haul and maintain.

This brings me to another thought: charging. I know a lot of drillers running duplex pumps that want to improve the efficiency of their pumps. Duplexes with a negative suction head generally run at about 85 percent efficiency. The easy way to improve the efficiency is to charge them, thus assuring a 100 percent efficiency. This works great, but almost every one of them, after doing all that work and rigging up a charging pump, tells me that their pump output doubled. Being the quiet, mild mannered type that I am, I don’t say “Bull,” but it is. A duplex pump is a positive displacement pump. That means that it can deliver no more than the displacement it was designed for. You can only fill the cylinder up until it is full. It won’t take any more. The one exception to this is when you are pumping at very low pressure. Then the charging pump will over run the duplex, float the valves and produce a lot more fluid. Might as well shut off the duplex and drill with the charging pump.

Another common pump used in the water well industry is the centrifugal. You see them mostly on air rigs that don’t use mud too often. They have their place, but are a different breed of cat. They are not positive displacement. Flow is a function of speed and horsepower up to the limits of the pump. After that, they just dead-head. With large diameter drill pipe they make a lot of mud, but after the hole gets deeper, friction losses — both inside and outside the drill pipe — build up. This means that the deeper you go, the less circulation you have. This slows the whole process. Positive displacement pumps don’t do this; they pump the same per stroke regardless of pressure. It just takes more horsepower. Also, displacement calculations like bottoms-up time and cement placement are just about impossible. One way to get around the limited pressure of centrifugal pumps is to run two of them in series. I’ve seen a few of these rig-ups and they work very well for large diameter drilling. They will make almost the same pressure as a big duplex for a lot less money. They are still variable displacement, but they roll so much fluid that it doesn’t seem to matter. And run at pretty reasonable depths, too: 300 to 400 psi at 400 gpm is not uncommon with two 3 x 4 centrifugal pumps in series.

I reckon there are pumps for every type of drilling. It is just a matter of using the right one correctly. I once drilled a 42-inch hole 842 feet deep with a 5½ x 8 duplex. Talk about long bottoms-up time … but we got the casing in with less than two feet of fill on bottom! Took time, but we got-er-done.

Tired of changing mud pump pistons? We have your solution. The TD will work in all types of drilling mud including oil based, synthetic and water based. It was specifically designed to work in applications where water based mud is used or in situations where WBM is used on the top side & OBM is used on the bottom end. This eliminates the need for changing the piston midway through the drilling program. The “TD” or “Total Depth” name reflects our commitment to make a single piston that will last from “spud” to “TD”. This piston has been engineered with a unique friction reducing material bonded into the urethane of the sealing lip. Because the TD is built to withstand friction in the liner, wear on your parts is minimized and savings is maximized. The Patriot™ TD is also designed to meet pressures of 7500 psi as well as temperatures up to 220 degrees.

In 2019, Global Drilling Support became part of the Premium family in an effort to offer industry-leading top drive technologies. The GDM™ (Global Drilling Machine) patented top drives product line is uniquely designed to handle the high torques, high pressures and abrasive muds of the most punishing horizontal wells. GDM patented top drives are in use on drilling rigs worldwide and are proving to be the highest performing and most reliable top drive systems available today.

Lake Petro provides high quality Mud Pump Parts including Mud Pump Liners, Mud Pump Fluid End Module, piston, Valve and Seat etc. With more than 10 years of experience in the oil and gas industry, we are dedicated to help and support our loyal clients with the most cost-effective and quality Liners and Pistons. We also provide mud pump price and mud pump for sale.

We offer Liners with Ceramic (Zirconia and Aluminium oxide) and Steel (Metal and Bi-metal) materials for all common brands of the mud pump and triplex mud pump.

All Lake Petro liner products are interchangeable with O.E.M. products. Meanwhile, we provide customized Liners according to drawings. Our liners, also with our other mud pump spares, are supplied for use in Honghua, F-Series, Bomco, Emsco and National lines of triplex drilling pumps. Let Lake Petro be your one-stop shop for your whole fleet of pumps. Please refer to “Suitable Pump Models” Lable for more details.

Since 1928, Eaton Drilling has pioneered new methods to improve the quality and efficiency of our wells to meet the diverse needs of our customers. Today each of the five subsidiary companies: Eaton Pumps, Eaton Fabrication, Eaton Machine, Eaton Well Swage services and Eaton Excavation & Grading offer the

same creativity, ingenuity and customer satisfaction that has come to define Eaton Drilling for nearly 90 years. Eaton Drilling Co., LLC. provides services at the

earliest stages of the groundwater production process. These include: Exploratory Drilling and geophysical analysis, site-specific well design and construction of water

Eaton Drilling Co LLC in Woodland, CA holds a Well Drilling, Machinery And Pumps, General Engineering Contractor license (133783), C-57 Well Drilling and C-61 Specialty services in California, Nevada and Oregon. Our equipment conforms to current air quality standards.

Owners depend on the 3100GT drilling truck to perform jobs efficiently, paramount for successful geotechnical sampling. Profits lie not only in getting footage done quickly and easily, but above all, safely. Quality construction and numerous features and options on the drilling truck provide versatility to outperform the competition.

EFFECTIVE: versatility to complete an array of sampling techniques – in unconsolidated and consolidated formations - with a single machine without compromise. Separate hydraulic circuit dedicated to mud pump provides stable mud flow.

EFFICIENT: fuel-efficient transport averages 15 mpg and minimizes maintenance expenses supporting only one engine while providing power to travel at highway speeds. Ample storage keeps tools right where you need them near the control panel or on the breakout. And because the drilling truck is under class A/B CDL, save on insurance and streamline hiring of new drillers.

With drill rig service shops in Pennsylvania, Florida, and Kansas, you’ll have service support nearby for your routine maintenance or more in-depth drill rig remounting and refurbishment work. Our service technicians are backed by our team of engineers to ensure solutions not bandaids to issues. And our production processes mean your drilling truck is constructed consistently and tested thoroughly to ensure easier service support.

Six functions along the 28-inch centerline head side shift simplify traditional geotechnical applications — augering, mud rotary, SPT, Shelby tubes, hard rock cores, CPT – and even direct push. Features GH63 percussion hammer 4-speed rotary head with 4,000 ft-lb, DH104 hands-free automatic drop hammer, CPT push/pull assembly, and a rod grip pull system. Head shifting speeds up drilling and minimizes the time driller spends in danger zone.

Drill mast features extend, swing, mast dump, oscillation, and fold. Mast dump provides 36.5 inches of vertical travel to allow room for a mud pan. Outriggers let you quickly set up above the mud pan as well.

Hands-free rotary and head feed controls on the 3100GT reduce strain on driller when completing applications like mud rotary. CPT feed rate and hydraulic limit functions are standard.

Pump options for the 3100GT include the Moyno® 3L6 or Moyno® 3L8 pumps. The pump is controlled at the control panel with an on/off switch and the flow can be adjusted with a flow dial.

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