mud pump fluid ends factory
Premium Oilfield Technologies takes the responsibility of listening to our clients’ concerns very seriously. Acting on those needs enables Premium to offer robust solutions to customer issues at the rig. The Caliber® DS-7500 Fluid Ends bring together our years of field experience and unmatched client interface to represent the NEW standard for your Gardner Denver pumps.
For maximum performance and durability, our modules are made from individually forged, heat-treated alloy steel and feature an API 7 valve assembly for improved flow. Our L-shaped design features bore-seal technology for improved seal performance in higher pressures and is compatible with numerous “F-Series” drilling pumps including Honghua®, Bomco® Rongsheng®, Workforce® and other similar designs.
At Kerr Pumps, we know that the fluid end is the heart of pumping performance. We take great pride in our proven designs and manufacture the highest quality fluid ends. The tolerances achieved by our CNC machines are equal to or better than anyone in the industry. To achieve the smoothest flow, each forging is precision machined with our proprietary tooling that mills a precise combination of taper, radius, and polish enabling a Kerr fluid end to outperform and last longer than the competition.
A new innovation either refurbishing existing fluid ends (subject to initial condition), or as a new fluid end with a significantly reduced manufacturing cost !. The revised fluid end is fitted with single unit cartridge style check valves, which are easily accessed, allowing simpler maintenance and improving operational efficiency.
The L-shaped two-piece fluid-end was adopted into the market over 35 years ago because it was an obvious improvement over one-piece modules. Since the suction module is separate from the discharge module, it is possible to replace the suction module when it wears out instead of replacing the entire fluid end.
Southwest’s L-shaped fluid-end is manufactured from heat-treated 4130 forgings and equipped with our quick-change valve cover system; our L-shaped modules offer unmatched performance.
The market demand for 7500 psi land drilling has continued to increase and is forecasted to remain strong as drillers and operators seek to complete wells more faster and more efficiently. Southwest Oilfield Products has the expertise and ability to convert existing 5000 psi pump systems with our 7500 psi fluid end upgrade. In addition to replacing the existing valve-over-valve module with our proven L-Shaped design, a typical conversion also includes an upgraded liner retainer system, discharge cross/ strainer, and high-pressure discharge Mud Pump with Southwest L-Shaped Fluid End Modulesmanifold and 7500 psi pulsation dampener.
Updated performance data sheets that reflect the higher working pressures are provided for all upgrades performed by Southwest Oilfield Products. To ensure pump operation integrity, rod load limitations are strictly adhered to.
The NOV Fluid End Expendables and accessories add value to your drilling rig by increasing the operating range of existing mud pumps while reducing their maintenance and downtime. Fluid End Expendables are in-stock and ready for delivery at World Petroleum Supply, Inc.
National Oilwell Varco develops the highest quality, field-proven fluid end expendables and accessories for all pump manufacturers to provide extended run times and longer service life.
Mud pump liners The ceramic, chrome iron sleeved, and hardened steel liners are manufactured using only the highest-grade materials and offer extended run times with excellent resistance to abrasion, erosion, and corrosion.
Mud pump piston rods We manufacture crosshead extension rods, quick connect rods, self-aligning rod assemblies, and piston rods for all types of mud pump manufacturers. All rods are manufactured from high-quality materials and machined to exact tolerances to provide long life and superior service
Mud pump pistons We offer pistons of all styles and compositions designed for various types of drilling applications. All pistons are designed to provide consistent run times, minimize downtime, and reduce maintenance.
An expendable needs to be dependable until its replacement. This is the very essence of the approach at ShalePumps towards all components, classified as expendables in Oil Exploration and Production. Mud Pump Fluid End Modules are absolutely vital to the operations of a Mud Pump. Machined from the highest quality of forged material, the fluid end modules have a very high threshold for cracking. This lends the fluid end modules longer life which in turn has a positive effect on overall operations.
All fluid end modules that leave the plant at ShalePumps got through a battery of tests that include hydrostatic testing. With assured integrity of the materials that go into all fluid end modules, the mud pumps can be operated with greater confidence.
The residual stress testing procedures are rigorous and translate into steady performance under exerted pressure in operations. All fluid end modules that go into the mud pumps are tested through scientifically proven fabrication techniques. Part of the reason why our expendables are always dependable till the extended duty cycle comes to the end of its operational life.
Mud Pump Fluid End Module is forged by high-quality alloy steel 35CrMo or 40CrMnMo. It has no defects such as interlayer, crack, impurity, looseness and over-burning. Welding is not allowed. The Mud Pump Fluid End Module is in full compliance with API7K standard and is inspected according to the third-grade forging and internal hardening treatment, high durability. Above process is strictly checked and strict non-destructive testing.
TSC"s high-strength, triple reduction, forged steel triplex fluid end modules are made from 4135 alloy steel and heat treated for long working life. These modules are machined to perfection and packaged for delivery.
We also served as the acting shop and field repair representative for the Western Gear Company and as a manufacturing facility for Wilson Manufacturing Company based in Wichita Falls, Texas. Wilson was a manufacturer of well service rigs and mud pumps. SMC Inc. has served and currently serves as a manufacturing and repair center for Oil Well Supply, Cabot-Franks, National, Halliburton, The Western Company, B.J. Hughes, Gardner Denver and many others. We manufacture a triplex pump of 165 H.P. with parts interchangeable to the Gardner Denver model TEE and are currently developing a 500 H.P. pump with parts interchangeable to Oilwell"s SA-644-5 pump. SMC has a large warehouse full of quality replacement parts for various types of equipment such as Triplex Plunger Pumps, Mud Pumps, Swivels, Drawworks and Rotaries.
We manufacture positive displacement pumps and replacement parts vital to the oil industry worldwide. We have customers that include both domestic and foreign oil companies. We also manufacture and repair a variety of products used in routine maintenance by customers with rock crushers, aggregate and commercial cement manufacturing plants.
Browse through more than 1,500 duplex piston rods and 200 duplex pony rods in our inventory. EC Tool gives you a quote before your order, so you know what you’re getting for your money every time. While we primarily keep connecting rods for GA550 and GA750 models in stock, there are other options at your disposal as well. This includes custom connecting rods for most duplex and triplex mud pumps.
We now offer new crossheads and capsules for both EMSCO D-375 and DB-550 duplex pumps. You can also find slides and shoes for certain models. Available parts currently in our inventory include:
We carry a large inventory of valve cap plugs made for OEM and MATTCO fluid ends. You’ll also find different drop-in plugs for most gland-type valve caps.
Fluid end modules are workhorses of mud pump systems, but extreme working environments make them especially vulnerable to stress, wear and damage. In choosing durable fluid end parts that resist cracking and corrosion, you’re making a wise long-term investment for your operations.
Forum offers a full line of high-quality fluid end modules that are entirely manufactured in the United States. Designed for the challenges of higher-pressure drilling, they are crafted with industry-leading materials and technologies to resist cracking and reduce stress concentrations for significantly longer life. Complementary features include our industry-leading P-Quip® liner retention and rod systems. Additional benefits and features include:
During the production cycle, these Fluid Ends have strictnon-destructive testing, as ultrasound inspectionsandpenetrant tests to ensure the ultimate suitability.