mud pump liner calculation for sale

Rig pump output, normally in volume per stroke, of mud pumps on the rig is  one of important figures that we really need to know because we will use pump out put figures to calculate many parameters such as bottom up strokes,  wash out depth, tracking drilling fluid, etc. In this post, you will learn how to calculate pump out put for triplex pump and duplex pump in bothOilfield and Metric Unit.

Mud pump is the "heart" of oil drilling system while mud pump liner an important disposable quick-wearing part of the fluid end. Therefore, the quality of mud pump liner will directly affect the normal operation of the drilling rig and thus the drilling costs.

Bi-metal liner is one of the most widely used types of liner. Our product combines the virtue of high strength forged steel shell and the advantage of anti-abrasive corrosion-resistant high-chromium sleeve together. The shell, including lip sleeve, is forged with high-quality carbon steel. The inner sleeve made of high-chromium cast iron is processed by centrifugal casting, the hardness of which is up to HRC 62 after heat treatment, could withstand a mud pressure of 7000 psi.

Ceramic liner is applied to well drilling operations for deep reservoir and complicated geologic situations, and is also used for offshore oil and gas development. The hardness of the working surface of the inner sleeve can reach HRC89 or more while the bending strength can be up to 1000-1200Mpa. Our ceramic liner is able to withstand a maximum pump pressure of 70Mpa. It is anti-abrasive, corrosion-resistant, heat-resistant, pressure-resistance, and is of high strength and high rigidity.

Piston assembly is one of the main parts of the fluid end of the mud pump. The volume of the working chamber alters with the reciprocating of piston, and thus realize a liquid suction and discharge through the pump valve. We are able to provide superior replaceable rubber piston and bonded piston.

Valve and seat make up a valve assembly that is the major component of the fluid end of the mud pump. It is also one of the most consumed vulnerable part during drilling.

Valve assembly is made of high-quality forged alloy steel. It has an enhanced strength by a process of carbonization at the working surface. Through precise calculation and advanced NC machining, our product can realize a favorable match between the valve body and the seat. Moreover, material is selectable as per different working situations. Thus, the lifespan of the product can be prolonged.

Valve assembly is made of high-quality forged alloy steel. It has an enhanced strength by a process of carbonization at the working surface. Through precise calculation and advanced NC machining, our product can realize a favorable match between the valve body and the seat. Moreover, material is selectable as per different working situations. Thus, the lifespan of the product can be prolonged.

2.High hardness, wear resistance, it can resist high pressure mud of sharp or abrasive resistance of the solid particles grinding or scour, such as rock debris,quartz sands,iron ores,scrap iron.

Ceramic liner take zirconia composite formulations as the formula. The composition of zirconia: 5.4% yttria and 94.6% zirconia, the average particle size less than 0.5 μm.Massive experiments show that the toughness is maximum when 80 --90% zirconia is added.

Oil and Gas drilling process - Pupm output for Triplex and Duplex pumpsTriplex Pump Formula 1 PO, bbl/stk = 0.000243 x ( in) E.xample: Determine the pump output, bbl/stk, at 100% efficiency for a 7" by 12". triplex pump: PO @ 100%,= 0.000243 x 7 x12 PO @ 100% = 0.142884bbl/stk Adjust the pump output for 95% efficiency: Decimal equivalent = 95 + 100 = 0.95 PO @ 95% = 0.142884bbl/stk x 0.95 PO @ 95% = 0.13574bbl/stk Formula 2 PO, gpm = [3(D x 0.7854)S]0.00411 x SPM where D = liner diameter, in. S = stroke length, in. SPM = strokes per minute Determine the pump output, gpm, for a 7" by 12". triplex pump at 80 strokes per minute: PO, gpm = [3(7 x 0.7854) 1210.00411 x 80 PO, gpm = 1385.4456 x 0.00411 x 80 PO = 455.5 gpm

Example:Duplex Pump Formula 1 0.000324 x (liner diameter, in) x ( stroke lengh, in) = ________ bbl/stk -0.000162 x (rod diameter, in) x ( stroke lengh, in) = ________ bbl/stk Pump out put @ 100% eff = ________bbl/stk Example: Determine the output, bbl/stk, of a 5 1/2" by 14" duplex pump at 100% efficiency. Rod diameter = 2.0": 0.000324 x 5.5 x 14 = 0.137214bbl/stk -0.000162 x 2.0 x 14 = 0.009072bbl/stk Pump output @ 100% eff. = 0.128142bbl/stk Adjust pump output for 85% efficiency: Decimal equivalent = 85 100 = 0.85 PO@85%)= 0.128142bbl/stk x 0.85 PO@ 85% = 0.10892bbl/stk Formula 2

PO. bbl/stk = 0.000162 x S[2(D) - d] where S = stroke length, in. D = liner diameter, in. d = rod diameter, in. Example: Determine the output, bbl/stk, of a 5 1/2". by 14". duplex pump @ 100% efficiency. Rod diameter = 2.0in.: PO@100%=0.000162 x 14 x [ 2 (5.5) - 2 ] PO @ 100%)= 0.000162 x 14 x 56.5 PO@ 100%)= 0.128142bbl/stk Adjust pump output for 85% efficiency: PO@85%,= 0.128142bb/stkx 0.85 PO@8.5%= 0.10892bbl/stk Metric calculation Pump output, liter/min = pump output. liter/stk x pump speed, spm. S.I. units calculation Pump output, m/min = pump output, liter/stk x pump speed, spm. Mud Pumps Mud pumps drive the mud around the drilling system. Depending on liner size availability they can be set up to provide high pressure and low flow rate, or low pressure and high flow rate. Analysis of the application and running the Drill Bits hydraulics program will indicate which liners to recommend. Finding the specification of the mud pumps allows flow rate to be calculated from pump stroke rate, SPM. Information requiredo Pump manufacturer o Number of pumps o Liner size and gallons per revolution Weight As a drill bit cutting structure wears more weight will be required to achieve the same RoP in a homogenous formation. PDC wear flats, worn inserts and worn milled tooth teeth will make the bit drill less efficiently. Increase weight in increments of 2,000lbs approx. In general, weight should be applied before excessive rotary speed so that the cutting structure maintains a significant depth of cut to stabilise the bit and prevent whirl. If downhole weight measurements are available they can be used in combination with surface measurements to gain a more accurate representation of what is happening in the well bore.

Lake Petro provides high quality Mud Pump Parts including Mud Pump Liners, Mud Pump Fluid End Module, piston, Valve and Seat etc. With more than 10 years of experience in the oil and gas industry, we are dedicated to help and support our loyal clients with the most cost-effective and quality Liners and Pistons. We also provide mud pump price and mud pump for sale.

We offer Liners with Ceramic (Zirconia and Aluminium oxide) and Steel (Metal and Bi-metal) materials for all common brands of the mud pump and triplex mud pump.

Bi-metal liners (double metal liners) are made of forged steel shell and wear-resistant sleeve of high chromium iron. In the production process, the size accuracy should be strictly controlled, which can ensure that they can be easily and stably installed. The inner sleeve with high finish and hardness is wear-resistant, corrosion-resistant and has a long service life. The bi-metal liners are suitable for a lot of bad working conditions. Its service life is more than 800 hours.

Ceramic Liners are made of a ceramic inner sleeve and a forged steel outer shell. The service life of ceramic liners is about 4000 to 10000 hours, the minimum time is at least 2000 hours, which is a lot more than bi-metal liners. Because of the phase transformation toughen technology, the ceramic liners have the features of wear-resistance, erosion-resistance, high-pressure-resistance, high hardness and strength. Zirconia type and Alumina type are common type of ceramic sleeve. Compared with Alumina type, Zirconia type liners have better toughness properties and a much longer service life. Piston wear and water consumption for lubrication can be reduced as well.

Seal Rings for Liner packing are also important. Liner Seal Rings is designed and made with hard corner which is an integral part of seal rings and soft nitrile element rubber center. We could provide reliable liner Seal Rings for our customers could order them at the same time.

All Lake Petro liner products are interchangeable with O.E.M. products. Meanwhile, we provide customized Liners according to drawings. Our liners, also with our other mud pump spares, are supplied for use in Honghua, F-Series, Bomco, Emsco and National lines of triplex drilling pumps. Let Lake Petro be your one-stop shop for your whole fleet of pumps. Please refer to “Suitable Pump Models” Lable for more details.

Mud Pump Valve & Seat are made of premium alloy steel through one-piece forging and carburizing treatment processes, thereby ensuring high intensity. In addition, the precise calculation is performed and CNC machining is conducted for the dimensional matching of the valve seat and valve body working angles to enhance the service life of the valve body and valve seat. Our valve products are able to work smoothly in normal mining and digging conditions for over 400 hours.

Mud Pump Liner Market Size is projected to Reach Multimillion USD by 2028, In comparison to 2022, at unexpected CAGR during the forecast Period 2023-2028.

1. Does this report consider the impact of COVID-19 and the Russia-Ukraine war on the Mud Pump Liner market?Yes. As the COVID-19 and the Russia-Ukraine war are profoundly affecting the global supply chain relationship and raw material price system, we have definitely taken them into consideration throughout the research, and in Chapters, we elaborate at full length on the impact of the pandemic and the war on the Mud Pump Liner Industry

This research report is the result of an extensive primary and secondary research effort into the Mud Pump Liner market. It provides a thorough overview of the market"s current and future objectives, along with a competitive analysis of the industry, broken down by application, type and regional trends. It also provides a dashboard overview of the past and present performance of leading companies. A variety of methodologies and analyses are used in the research to ensure accurate and comprehensive information about the Mud Pump Liner Market.

The Global Mud Pump Liner market is anticipated to rise at a considerable rate during the forecast period, between 2022 and 2028. In 2021, the market is growing at a steady rate and with the rising adoption of strategies by key players, the market is expected to rise over the projected horizon.

The global Mud Pump Liner market is projected to reach USD million by 2028 from an estimated USD million in 2022, at a Impressive CAGR during 2023 and 2028.

North American market for Mud Pump Liner is estimated to increase from USD million in 2022 to reach USD million by 2028, at a Impressive CAGR during the forecast period of 2023 through 2028.

Asia-Pacific market for Mud Pump Liner is estimated to increase from USD million in 2022 to reach USD million by 2028, at a Impressive CAGR during the forecast period of 2022 through 2028.

The major global companies of Mud Pump Liner include Dezhou LandA Petroleum Machinery Co., Ltd, Forum Energy Technologies, Inc, NOV Inc, Premium Oilfield Technologies, Dongying Lake Petroleum Technology CO., Ltd, SHANDONG SAIGAO GROUP CORPORATION, Titan Oil Tools, Taisheng Tech and PETAL SA and etc. In 2021, the world"s top three vendors accounted for approximately Percent of the revenue.

The global market for Mud Pump Liner in Oil and Gas is estimated to increase from USD million in 2022 to USD million by 2028, at a Impressive CAGR during the forecast period of 2022 through 2028.

Considering the economic change due to COVID-19 and Russia-Ukraine War Influence, Ceramics, which accounted for Percent of the global market of Mud Pump Liner in 2021, is expected to reach million USD by 2028, growing at a revised Impressive CAGR from 2022 to 2028.

This report aims to provide a comprehensive presentation of the global market for Mud Pump Liner, with both quantitative and qualitative analysis, to help readers develop business/growth strategies, assess the market competitive situation, analyze their position in the current marketplace, and make informed business decisions regarding Mud Pump Liner.

The Mud Pump Liner market size, estimations, and forecasts are provided in terms of output/shipments (K Units) and revenue (USD millions), considering 2021 as the base year, with history and forecast data for the period from 2017 to 2028. This report segments the global Mud Pump Liner market comprehensively. Regional market sizes, concerning products by types, by application, and by players, are also provided. The influence of COVID-19 and the Russia-Ukraine War were considered while estimating market sizes.

The report will help the Mud Pump Liner manufacturers, new entrants, and industry chain related companies in this market with information on the revenues, production, and average price for the overall market and the sub-segments across the different segments, by company, product type, application, and regions.

This Mud Pump Liner Market Research/Analysis Report Contains Answers to your following Questions ● What are the global trends in the Mud Pump Liner market? Would the market witness an increase or decline in the demand in the coming years?

● What is the estimated demand for different types of products in Mud Pump Liner? What are the upcoming industry applications and trends for Mud Pump Liner market?

● What Are Projections of Global Mud Pump Liner Industry Considering Capacity, Production and Production Value? What Will Be the Estimation of Cost and Profit? What Will Be Market Share, Supply and Consumption? What about Import and Export?

● How big is the opportunity for the Mud Pump Liner market? How will the increasing adoption of Mud Pump Liner for mining impact the growth rate of the overall market?

Product Features Power End The power pump shell is the structure of steel plate welding and has been tested with its intensity by authority. The crankshaft is a composed structure of straight shaft and eccentric wheel. Its airproof part of elastic ripple tube has been awarded a patent certificate by the state. The...

Product Features Power End The power pump shell is the structure of steel plate welding and has been tested with its intensity by authority. The crankshaft is a composed structure of straight shaft and eccentric wheel. Its airproof part of elastic ripple tube has been awarded a patent certificate by the state. The...

Product Features Power End The power pump shell is the structure of steel plate welding and has been tested with its intensity by authority. The crankshaft is a composed structure of straight shaft and eccentric wheel. Its airproof part of elastic ripple tube has been awarded a patent certificate by the state. The...

Product Features Power End The power pump shell is the structure of steel plate welding and has been tested with its intensity by authority. The crankshaft is a composed structure of straight shaft and eccentric wheel. Its airproof part of elastic ripple tube has been awarded a patent certificate by the state. The...

Product Features Power End The power pump shell is the structure of steel plate welding and has been tested with its intensity by authority. The crankshaft is a composed structure of straight shaft and eccentric wheel. Its airproof part of elastic ripple tube has been awarded a patent certificate by the state. The...

Product Features Power End The power pump shell is the structure of steel plate welding and has been tested with its intensity by authority. The crankshaft is a composed structure of straight shaft and eccentric wheel. Its airproof part of elastic ripple tube has been awarded a patent certificate by the state. The...

Product Features Power End The power pump shell is the structure of steel plate welding and has been tested with its intensity by authority. The crankshaft is a composed structure of straight shaft and eccentric wheel. Its airproof part of elastic ripple tube has been awarded a patent certificate by the state. The...

Product Features ● Its compact structure, lighter weight, and small size with high efficiency can be matched with kinds of pump devices according to drilling rig`s requirement and different conditions. ●Its durable and compact structure can ensure the smooth operation of pump, and meet the specific requirements of...

Product Features ● Its compact structure, lighter weight, and small size with high efficiency can be matched with kinds of pump devices according to drilling rig`s requirement and different conditions. ●Its durable and compact structure can ensure the smooth operation of pump, and meet the specific requirements of...

Product Features ● Its compact structure, lighter weight, and small size with high efficiency can be matched with kinds of pump devices according to drilling rig`s requirement and different conditions. ●Its durable and compact structure can ensure the smooth operation of pump, and meet the specific requirements of...

Product Features ● Its compact structure, lighter weight, and small size with high efficiency can be matched with kinds of pump devices according to drilling rig`s requirement and different conditions. ●Its durable and compact structure can ensure the smooth operation of pump, and meet the specific requirements of...

Product Features ● Its compact structure, lighter weight, and small size with high efficiency can be matched with kinds of pump devices according to drilling rig`s requirement and different conditions. ●Its durable and compact structure can ensure the smooth operation of pump, and meet the specific requirements of...

Product Features ● Its compact structure, lighter weight, and small size with high efficiency can be matched with kinds of pump devices according to drilling rig`s requirement and different conditions. ●Its durable and compact structure can ensure the smooth operation of pump, and meet the specific requirements of...

Product Features ● Its compact structure, lighter weight, and small size with high efficiency can be matched with kinds of pump devices according to drilling rig`s requirement and different conditions. ●Its durable and compact structure can ensure the smooth operation of pump, and meet the specific requirements of...

Product Features ● Its compact structure, lighter weight, and small size with high efficiency can be matched with kinds of pump devices according to drilling rig`s requirement and different conditions. ●Its durable and compact structure can ensure the smooth operation of pump, and meet the specific requirements of...