mud pump maintenance training made in china

DAC Worldwide’s Surge Suppressor Model (295-403) depicts a high-fidelity, precision to-scale model of a pulsation damper, otherwise known as a surge absorber. The industrial model supports training in the operation and maintenance of mud pumps, and mud pumping systems found within oilfield facilities and other applications incorporating large reciprocating pumps.

Learners will explore design, construction, operation, and control of surge suppressors using these learning tools. The model features a clear acrylic shell, component cutaways, color coding, and realistic detail, which combine to make this a useful tool in both operations and maintenance training.

The construction of this realistic mechanical model is based on a variety of well-known pulsation dampener. Based on a unit manufactured by Hydril Corporation, this training aid is a complete to-scale replication of one of the most common dampeners in use today. Molded from urethane plastics using silicone rubber molds, all salient and important equipment details are shown and enhanced.

Its convenient size, detail, color-coding, and multiple cutaways combine to allow the device to be useful in courses covering surge suppressors, flexible diaphragm stabilizers, valve guards, and much more. This teaching aid complements courses in oilfield production activities, oil & gas production operations, and maintenance training.

This Surge Suppressor Model features a clear acrylic, 4.5-inch diameter shell, including a 120-degree sectioned area, that allows complete visibility of both internal and external components. To ensure an ideal training experience, the model also includes a durable PVC base, with provisions for tabletop mounting. All of the construction throughout the model is to-scale, and the perfect 3-dimensional solution for study, promotion, and training.

The Surge Suppressor Model is only one of DAC Worldwide’s expansive mechanical training models and cutaways, which includes a Gas Turbine Model (295-301), a Pumpjack Package Model (295-408), a Composite Crude Oil Desalter Training Model (295-501), and many more!

Triplex mud pumps and triplex mud pump parts are already our featured products ever since start of our business. We supply quality EMSCO F-series mud pumps including F-500, F-800, F-1000, F-1300, F-1600, RLF-2200, and China National 3NB series mud pump, including 3NB350, 3NB500, 3NB-600, 3NB800, 3NB1000A/D, 3NB1300A/D, and 3NB1600. The full range of products can well satisfy any need from the clients.

Our F series mud pump are designed and manufactured on the basis of American Emsco F series mud pump strictly according to America Petroleum Institution API 7K Standard. All of its expendable parts are interchangeable with any other spare parts produced according to API standard. Therefore it is easy to repair and maintain internationally .

F series mud pump has a longer stroke and can be operated at a lower stroke, thus improved the water supplying performance effectively and extended the lifetime of expendable parts in the fluid end greatly. The suction pulsation dampener has an advanced structure which is reliable to use and can make the pump realize its best suction performance.

SHANDONG BEYOND PETROLEUM MACHINERY CO.,LTD. is established on request of customer and aimed to supply best product and service for the customer. It focuses on to supply best solutions for the overseas oilfield customer on equipment & spares maintenance and supply.

BEYOND products cover but not limited to: China-make oil drilling rigs, workover rigs, wellhead and downhole tools, drilling tools, OCTG and other related equipment and parts. Meanwhile, BEYOND can offer technical services, personnel training and maintenance guide towards China-made drilling rigs. Only if it is what you need, BEYOND can get it for you: from best factories, with most competitive price and within shortest lead time.

Our F series mud pump are designed and manufactured on the basis of American Emsco F series mud pump strictly according to America Petroleum Institution API 7K Standard. All of its expendable parts are interchangeable with any other spare parts produced according to API standard. Therefore it is easy to repair and maintain internationally.

F series mud pump are applicable to the requirement of high pump pressure in oilfield and high displacement technology of well drilling with its solid and compact structure,small volume and out-standing operation performance.

F series mud pump has a longer stroke and can be operated at a lower stroke, thus improved the water supplying performance effectively and extended the lifetime of expendable parts in the fluid end greatly. The suction pulsation dampener has an advanced structure which is reliable to use and can make the pump realize its best suction performance.

The power end of F series mud pump adapts combined lubricating system of forced lubrication and splash lubrication. Reliable to lubricate and increased the service life of power end.

BEYOND is established on request of customer and aimed to supply best product and service for the customer. It focuses on to supply best solutions for the overseas oilfield customer on equipment & spares maintenance and supply.

BEYOND products cover but not limited to: China-make oil drilling rigs, workover rigs, wellhead and downhole tools, drilling tools, OCTG and other related equipment and parts. Meanwhile, BEYOND can offer technical services, personnel training and maintenance guide towards China-made drilling rigs. Only if it is what you need, BEYOND can get it for you: from best factories, with most competitive price and within shortest lead time.

A: Generally for the pump spares we have in stock, and for mud pump and other drilling rig equipments, it will delivery in 30 working days, for 1 complete set of drilling rig, delivery time will be at least 60 working days.

Proper maintenance prevents premature equipment failure, which may cause injuries or fatalities. Drilling equipment is subjected to stress and vibration during operations. Maintenance is a necessary

Maintenance activities include inspecting, adjusting, and servicing on equipment such as drawworks, rotary, catheads, tongs, air hoists, and wire rope.

Wire rope is a cable composed of steel wires twisted around a central core of fiber or steel wire to create a rope of great strength and considerable flexibility. Maintenance activities involved

Maintenance activities involved with the mud circulating system include inspecting, adjusting, servicing on equipment such as mud pumps, hoses, hose connections, pop-off valve, shale shakers, belts,

A mud pump is a large, high-pressure reciprocating pump used to circulate the mud on a drilling rig. A typical mud pump is a two or three-cylinder piston pump whose replaceable pistons travel in replaceable

The goal of the Sulzer Academy for pumps and systems is to enhance the know-how and further develop the competencies of participants so they can react in time to changing demands and situations within their plants. With increased pump system knowledge, operators can make quick and informed decisions which can prolong the life of the equipment and maximize productivity from the system.

Project specific training can be adapted to suit the equipment and systems at site, and can range from detailed operational training on a newly supplied pump, to bespoke training on a certain product range, or even clarifying hydraulic principals to assist system designers.

This industrial pump training system features a foot-mounted, air-operated diaphragm pump, air regulator, air lubricator, pressure gauge (0-160 psig), air muffler, and piping network. These industrial-grade components combined with hands-on competency skill building will help to familiarize learners with actual mechanisms they’ll work with on the job. This commitment to providing high quality components is why Amatrol is the world’s leader in skills-based, interactive technical learning.

After completion, learners can proceed to additional pumps like the peristaltic pump (95-PM1-D) and piston pump (95-PM1-E). Peristaltic pumps, also known as tubing pumps, are used to transfer fluids that cannot come into contact with the working parts of the pump, either to avoid contamination of the fluid or because the fluid is too corrosive. Piston pumps, also known as plunger pumps, are used to produce high pressure fluid flow of water, soaps and detergents.

General Pump balances technology, engineering, and stellar customer service. A world class distribution center, we bring you the exact pump products you need, backed up by industry knowledge and decades of expertise. We supply pump products for a wide variety of markets and applications, and are unfailingly committed to our customers’ satisfaction and success.

▅ The max pressure for F500, F800, F1000 pump is 34.5MPa (5000PSI). These pumps are small, light and reliable. They are the best choices for shallow well and mid-deep well drilling rigs.

▅ The max pressure for F1300/1600, F22000 pump is 34.5MPa (5000PSI). These pumps are the best choices for mid-deep well and deep well drilling rigs due to its large displacement and high reliability.

▅ The max pump pressure for F1600HL and F22000HL pump is 34.5MPa (5000PSI), and the max displacement can reach 51.85L/S and 77.65L/S respectively. It is the best choice for deep well, super deep well, large displacements horizontal well, high pressure jetbit drilling, off-shore platform and other drilling rigs.

▅ The F1 series light weight pump is a new product. Under approximately equivalent power, displacement, pump pressure, and other basic conditions, the pump is 20% to 25% lighter than same model of F series. Meanwhile, all fluid end parts are forgings with outstanding quality. This pump is used when size and weight of drilling rigs are highly demanding, such as offshore platform drill rigs.

▅ QDP-3000 drilling mud pump is the largest power of quintuplex drilling mud pumps and pump package. The max pressure is 51.7MPa (7500PSI), and the largest displacement is 76.34L/S. The largest displacement under the max pump pressure reaches 55.08L/S, and the max pressure under the largest displacement is 27.0MPa, making it work better than similar products. Without pulsation dampener, the displacement and pressure fluctuation of this quintuplex pump is only about one third of triplex pump. The fluctuations are even less when pulsation dampener is installed. The pump package is inspired by ideas of modular and skid-mounted design, endowing it with reasonable layout, smooth operation, high transmission efficiency and reliability. This pump is particularly suitable for offshore platform purpose.

▅ Permanent magnet motor direct drive pump and pump package possess qualities of small volume, light weight, simple and reliable transmission, and high efficiency. It is a new energy-saving product, and also one of the developing trends for future drilling mud pump products.

Our pump manufacturing facility owns advanced paint coating production line, complete assembly production line and excellent mechanical processing equipment. There are 283 sets of various types of equipment altogether. Below are the high-lights:

The large-scale boring & milling machines group which includes XKA2840X160 CNC gantry moving milling machine, SKODA W250HD/W250G/W200G boring-milling machine, Speedram2000 CNC boring-milling machine, G60F CNC floor-type boring-milling machine and PAMA boring-milling machine. It is mainly responsible for boring and milling of drilling mud pump parts and large structural parts.

The drilling mud pump assembly line is equipped with advanced assembly tools, assembly facilities and skilled operators. There is a drilling mud pump test base. It is mainly responsible for the assembly, pressure test and factory test of the pumps.

To meet the needs of customers in a better way, our pump manufacturing facility take “customer satisfaction” as tenet and has been providing repair, test and on-site services of drilling mud pumps globally for a long time. Below are our commitments to the customers:

2, Provide training on the use and maintenance of products, and hold exchange sessions with the customer on the deep-level knowledge of products and technology from time to time.

Graduates of the program have found that their newly improved maintenance skills have extended the life of the fluid ends on their site. Beyond increasing lifespan, customers have also seen benefits in the form of lower repair costs, decreased production costs and a reduction in workplace hazards.

Pump University’s knowledgeable instructors teach customers valuable maintenance tips through workbooks, visual presentations and hands-on training. Each three hour class can accommodate 10 to 15 employees. The classes are designed for drilling hands, but engineers and other employees have found value in the courses. Many participants find that these courses teach them about expendables as well as fluid ends.

Pump University participants receive a certificate upon completion of the program. The certification verifies Pump U graduates are equipped with the most up-to-date knowledge of fluid end maintenance practices.

Pump University is just one part of GD Energy Products’ continually growing service options. GD Energy Products makes the most durable pumps and fluid ends in the industry, and proper maintenance training ensures customers can maximize the life of their GD Energy Products products while minimizing costly downtime.

The drilling industry has roots dating back to the Han Dynasty in China. Improvements in rig power and equipment design have allowed for many advances in the way crude oil and natural gas are extracted from the ground. Diesel/electric oil drilling rigs can now drill wells more than 4 miles in depth. Drilling fluid, also called drilling mud, is used to help transfer the dirt or drill cuttings from the action of the drilling bit back to the surface for disposal. Drill cuttings can vary in shape and size depending on the formation or design of the drill bit used in the process.

Watch the video below to see how the EDDY Pump outperforms traditional pumps when it comes to high solids and high viscosity materials commonly found on oil rigs.

The fluid is charged into high-pressure mud pumps which pump the drilling mud down the drill string and out through the bit nozzles cleaning the hole and lubricating the drill bit so the bit can cut efficiently through the formation. The bit is cooled by the fluid and moves up the space between the pipe and the hole which is called the annulus. The fluid imparts a thin, tough layer on the inside of the hole to protect against fluid loss which can cause differential sticking.

The fluid rises through the blowout preventers and down the flowline to the shale shakers. Shale shakers are equipped with fine screens that separate drill cutting particles as fine as 50-74 microns. Table salt is around 100 microns, so these are fine cuttings that are deposited into the half-round or cuttings catch tank. The drilling fluid is further cleaned with the hydro-cyclones and centrifuges and is pumped back to the mixing area of the mud tanks where the process repeats.

The drill cuttings contain a layer of drilling fluid on the surface of the cuttings. As the size of the drill cuttings gets smaller the surface area expands exponentially which can cause rheological property problems with the fluid. The fluid will dehydrate and may become too thick or viscous to pump so solids control and dilution are important to the entire drilling process.

One of the most expensive and troubling issues with drilling operations is the handling, processing, and circulation of drilling mud along with disposing of the unwanted drill cuttings. The drilling cuttings deposited in the half round tank and are typically removed with an excavator that must move the contents of the waste bin or roll-off box. The excavators are usually rented for this duty and the equipment charges can range from $200-300/day. Add in the cost for the day and night manpower and the real cost for a single excavator can be as much as $1800/day.

Using the excavator method explained above, the unloading of 50 barrels of drill cuttings from the half round can take as long as two hours. This task is mostly performed by the solids control technicians. The prime duty for the solids control technicians is to maintain the solids control equipment in good working order. This involves maintenance for the equipment, screen monitoring and changing, centrifuge adjustments, and retort testing to prepare a daily operational summary of the solids control program.

Offshore drilling rigs follow a similar process in which the mud is loaded into empty drums and held on the oil platform. When a certain number of filled drums is met, the drums are then loaded onto barges or vessels which take the drilling mud to the shore to unload and dispose of.

Oil field drilling operations produce a tremendous volume of drill cuttings that need both removal and management. In most cases, the site managers also need to separate the cuttings from the drilling fluids so they can reuse the fluids. Storing the cuttings provides a free source of stable fill material for finished wells, while other companies choose to send them off to specialty landfills. Regardless of the final destination or use for the cuttings, drilling and dredging operations must have the right high solids slurry pumps to move them for transport, storage, or on-site processing. Exploring the differences in the various drilling fluids, cutting complications, and processing options will reveal why the EDDY Pump is the best fit for the job.

The Eddy Pump is designed to move slurry with solid content as high as 70-80 % depending on the material. This is an ideal application for pumping drill cuttings. Drill cuttings from the primary shakers are typically 50% solids and 50% liquids. The Eddy Pump moves these fluids efficiently and because of the large volute chamber and the design of the geometric rotor, there is very little wear on the pump, ensuring long life and greatly reduced maintenance cost for the lifetime of the pump.

plumbed to sweep the bottom of the collection tank and the pump is recessed into a sump allowing for a relatively clean tank when the solids are removed. The Eddy Pump is sized to load a roll-off box in 10-12 minutes. The benefit is cuttings handling is quicker, easier, safer, and allows for pre-planning loading where the labor of the solids control technician is not monopolized by loading cuttings. Here, in the below image, we’re loading 4 waste roll-off bins which will allow the safe removal of cuttings without fear of the half-round catch tank running over.

Mud cleaning systems such as mud shaker pumps and bentonite slurry pumps move the material over screens and through dryers and centrifuges to retrieve even the finest bits of stone and silt. However, the pump operators must still get the raw slurry to the drill cuttings treatment area with a power main pump. Slurry pumps designed around the power of an Eddy current offer the best performance for transferring cuttings throughout a treatment system.

Options vary depending on whether the company plans to handle drill cuttings treatment on-site or transport the materials to a remote landfill or processing facility. If the plan is to deposit the cuttings in a landfill or a long-term storage container, it’s best to invest in a pump capable of depositing the material directly into transport vehicles. Most dredging operations rely on multiple expensive vacuum trucks, secondary pumps, and extra pieces of equipment.

Using an EDDY Pump will allow a project to eliminate the need for excavators/operators to load drill cuttings, substantially lowering both labor and heavy equipment costs. The EDDY Pump also allows a company to eliminate vacuum trucks once used for cleaning the mud system for displacing fluids. Since the pump transfers muds of all types at constant pressure and velocity throughout a system of practically any size, there’s little need for extra equipment for manual transfer or clean up on the dredge site.

The EDDY Pump can fill up a truck in only 10 minutes (compared to an hour) by using a mechanical means such as an excavator. For this reason, most companies can afford one piece of equipment that can replace half a dozen other units.

This application for the Eddy Pump has the potential to revolutionize the drilling industry. Moving the excavator out of the “back yard” (the area behind the rig from the living quarters) will make cuttings handling a breeze. Trucking can be easier scheduled during daylight hours saving on overtime and incidences of fatigued driving. Rig-site forklifts can move the roll-off boxes out of the staging area and into the pump loading area. The operator can save money on excavators rental, damages, and keep the technician operating the solids control equipment.

The EDDY Pump is ideal for drilling mud pump applications and can be connected directly onto the drilling rigs to pump the drilling mud at distances over a mile for disposal. This eliminates the need for costly vacuum trucks and also the manpower needed to mechanically move the drilling mud. The reasons why the EDDY Pump is capable of moving the drilling mud is due to the hydrodynamic principle that the pump creates, which is similar to the EDDY current of a tornado. This tornado motion allows for the higher viscosity and specific gravity pumping ability. This along with the large tolerance between the volute and the rotor allows for large objects like rock cuttings to pass through the pump without obstruction. The large tolerance of the EDDY Pump also enables the pump to last many times longer than centrifugal pumps without the need for extended downtime or replacement parts. The EDDY Pump is the lowest total life cycle pump on the market.

Our service team provides prompt, professional, and reliable assistance – also for other manufacturers’ products. Book our service package and you can be sure of the best operating reliability for your systems in the long term. You do not have to think about personnel, nor about maintenance schedules or utilities. With original spare parts from ANDRITZ, your product will always have the highest quality level, now and in the future.