mud pump weight free sample
The 2,200-hp mud pump for offshore applications is a single-acting reciprocating triplex mud pump designed for high fluid flow rates, even at low operating speeds, and with a long stroke design. These features reduce the number of load reversals in critical components and increase the life of fluid end parts.
The pump’s critical components are strategically placed to make maintenance and inspection far easier and safer. The two-piece, quick-release piston rod lets you remove the piston without disturbing the liner, minimizing downtime when you’re replacing fluid parts.
NOV 12-P-160 Mud Pump is rated at 1600 input horsepower (1193 kw) at 120 strokes per minute, with a 12-inch (304.8 mm) stroke. Multiple liner sizes allow pressures and volumes to handle circulation requirements in deep drilling applications.
Flexibility: Compact engineering provides higher efficiency in less space. The NOV 12-P-160 Triplex Mud Pump light weight and flexible design make it easily adaptable to a variety of rig configurations. This provides flexibility as drilling requirements and conditions change.
Fluid End Modules: NOV offers a choice of fluid end modules and valve covers for every P Series pump model to select the fluid end module that exactly matches drilling requirements. All pump models can be equipped with either the standard or premium forged, two-piece interchangeable fluid modules
Choose a used Emsco FB-1600 Triplex Mud Pump from our inventory selection and save yourself some money on your next shallow drilling oilfield project. This Emsco FB-1600 Triplex Mud Pump is used and may show some minor wear.
We offer wholesale pricing on new Emsco FB-1600 Triplex Mud Pump and pass the savings on to you. Contact us to compare prices of different brands of Mud Pump. This equipment is brand new and has never been used.
Our large network often has surplus Emsco FB-1600 Triplex Mud Pump that go unused from a surplus purchase or a project that was not completed. Contact us to see what Emsco FB-1600 Triplex Mud Pump we have in inventory. The surplus Emsco FB-1600 Triplex Mud Pump are considered new but may have some weathering depending on where it was stored. Surplus oilfield equipment is usually stored at a yard or warehouse.
We have refurbished Mud Pumpthat have been used and brought up to functional standards. It is considered a ready to use, working Mud Pump. Please contact us for more information about our refurbished Emsco FB-1600 Triplex Mud Pump. These Mud Pump have been used and brought up to functional standards. It is considered a working Mud Pump. Please contact us for more information about the product.
Created specifically for drilling equipment inspectors and others in the oil and gas industry, the Oil Rig Mud Pump Inspection app allows you to easily document the status and safety of your oil rigs using just a mobile device. Quickly resolve any damage or needed maintenance with photos and GPS locations and sync to the cloud for easy access. The app is completely customizable to fit your inspection needs and works even without an internet signal.Try Template
This rig features a Mission 4-by-5 centrifugal pump. Courtesy of Higgins Rig Co.Returning to the water well industry when I joined Schramm Inc. last year, I knew that expanding my mud pump knowledge was necessary to represent the company"s mud rotary drill line properly. One item new to me was the centrifugal mud pump. What was this pump that a number of drillers were using? I had been trained that a piston pump was the only pump of any ability.
As I traveled and questioned drillers, I found that opinions of the centrifugal pumps varied. "Best pump ever built," "What a piece of junk" and "Can"t drill more than 200 feet with a centrifugal" were typical of varying responses. Because different opinions had confused the issue, I concluded my discussions and restarted my education with a call to a centrifugal pump manufacturer. After that conversation, I went back to the field to continue my investigation.
For the past eight months, I have held many discussions and conducted field visits to understand the centrifugal pump. As a result, my factual investigation has clearly proved that the centrifugal pump has a place in mud rotary drilling. The fact also is clear that many drilling contractors do not understand the correct operational use of the pump. Following are the results of my work in the field.
High up-hole velocity - High pump flow (gpm) moves cuttings fast. This works well with lower viscosity muds - reducing mud expense, mixing time and creating shorter settling times.
Able to run a desander - The centrifugal"s high volume enables a desander to be operated off the pump discharge while drilling without adding a dedicated desander pump.
6. Sticky clays will stall a centrifugal pump"s flow. Be prepared to reduce your bit load in these conditions and increase your rpm if conditions allow. Yes, clays can be drilled with a centrifugal pump.
7. Centrifugal pumps cannot pump muds over 9.5 lbs./gal. Centrifugal pumps work best with a 9.0 lbs./gal. mud weight or less. High flow rate move cuttings, not heavy mud.
The goal of this article has been to increase awareness of the value of the centrifugal pump and its growing use. Although the centrifugal pump is not flawless, once its different operating techniques are understood, drilling programs are being enhanced with the use of this pump.
If you wish to learn more, please talk directly to centrifugal pump users. Feel free to call me at 314-909-8077 for a centrifugal pump user list. These drillers will gladly share their centrifugal pump experiences.
Kill Weight Mud or Kill Drilling Fluid Density is the mud weight required to balance formation pressure. The kill weight mud may be pumped into the well at different time depending on kill methods (Driller’s method, Wait and Weight, Bull head, etc).
When you take a kick (wellbore influx), the density of fluid in the annulus is very hard to predict because it is a mixture between drilling mud and influx. Therefore, you don’t know exactly what the density in the annulus is. Moreover if you take gas kick, shut in casing pressure will increase over time, and you will NOT be able to identify the right shut in pressureto determine formation pressure.
Looking at the drill pipe side, there isonly one pure fluid column so you know exactly its density. With the precise mud density, you can apply hydrostatic pressure concept in order to get the formation pressure and kill weight mud (the equation is showed at the beginning of the topic).
Kverneland, Hege, Kyllingstad, Åge, and Magne Moe. "Development and Performance Testing of the Hex Mud Pump." Paper presented at the SPE/IADC Drilling Conference, Amsterdam, Netherlands, February 2003. doi: https://doi.org/10.2118/79831-MS
Cavitation is an undesirable condition that reduces pump efficiency and leads to excessive wear and damage to pump components. Factors that can contribute to cavitation, such as fluid velocity and pressure, can sometimes be attributed to an inadequate mud system design and/or the diminishing performance of the mud pump’s feed system.
When a mud pump has entered full cavitation, rig crews and field service technicians will see the equipment shaking and hear the pump “knocking,” which typically sounds like marbles and stones being thrown around inside the equipment. However, the process of cavitation starts long before audible signs reveal themselves – hence the name “the silent killer.”
Mild cavitation begins to occur when the mud pump is starved for fluid. While the pump itself may not be making noise, damage is still being done to the internal components of the fluid end. In the early stages, cavitation can damage a pump’s module, piston and valve assembly.
The imperceptible but intense shock waves generated by cavitation travel directly from the fluid end to the pump’s power end, causing premature vibrational damage to the crosshead slides. The vibrations are then passed onto the shaft, bull gear and into the main bearings.
If not corrected, the vibrations caused by cavitation will work their way directly to critical power end components, which will result in the premature failure of the mud pump. A busted mud pump means expensive downtime and repair costs.
To stop cavitation before it starts, install and tune high-speed pressure sensors on the mud suction line set to sound an alarm if the pressure falls below 30 psi.
Although the pump may not be knocking loudly when cavitation first presents, regular inspections by a properly trained field technician may be able to detect moderate vibrations and slight knocking sounds.
Gardner Denver offers Pump University, a mobile classroom that travels to facilities and/or drilling rigs and trains rig crews on best practices for pumping equipment maintenance.
Severe cavitation will drastically decrease module life and will eventually lead to catastrophic pump failure. Along with downtime and repair costs, the failure of the drilling pump can also cause damage to the suction and discharge piping.
When a mud pump has entered full cavitation, rig crews and field service technicians will see the equipment shaking and hear the pump ‘knocking’… However, the process of cavitation starts long before audible signs reveal themselves – hence the name ‘the silent killer.’In 2017, a leading North American drilling contractor was encountering chronic mud system issues on multiple rigs. The contractor engaged in more than 25 premature module washes in one year and suffered a major power-end failure.
Gardner Denver’s engineering team spent time on the contractor’s rigs, observing the pumps during operation and surveying the mud system’s design and configuration.
The engineering team discovered that the suction systems were undersized, feed lines were too small and there was no dampening on the suction side of the pump.
Following the implementation of these recommendations, the contractor saw significant performance improvements from the drilling pumps. Consumables life was extended significantly, and module washes were reduced by nearly 85%.
Although pump age does not affect its susceptibility to cavitation, the age of the rig can. An older rig’s mud systems may not be equipped for the way pumps are run today – at maximum horsepower.
Specifically designed for drilling companies and others in the oil and gas industry, the easy to use drilling rig inspections app makes it easy to log information about the drill rigs, including details about the drill rigs operators, miles logged and well numbers. The inspection form app covers everything from the mud pump areas and mud mixing area to the mud tanks and pits, making it easy to identify areas where preventative maintenance is needed. The drilling rig equipment checklist also covers health and safety issues, including the availability of PPE equipment, emergency response and preparedness processes, and other critical elements of the drilling process and drill press equipment.