sewage mud pump manufacturer free sample

Submersible sewage pumps type ABS XFP are the best choice for ensuring efficient and reliable pumping in any wastewater pumping station. The submersible wastewater pumps, mainly installed in network pumping stations, are equipped with Premium Efficiency IE3 motors as standard and with the Contrablock Plus impellers. They are designed to process today"s wastewater mainly composed of less water due to low-flush toilets and a range of sanitary items such as wipes, fibre material, etc.

Storm water retention tanks act as a buffer during periods of heavy rainfall. This is increasingly important as areas become more developed, with hard surfaces such as roofs, roads and parking lots that cannot absorb the rainwater. When storm water retention tanks are implemented, gravity or pumps can be utilized to provide a reduced continuous flow into the sewer system. Sulzer expertise makes it possible to avoid peak hydraulic loads and to limit the stresses on existing sewer systems.

Dealing with a clogged pump or pipe is never fun. When the blockages involve sewage and other forms of hazardous waste, routine cleaning chores can become a health hazard. Keeping sewage pump stations and treatment plants running smoothly not only saves money, but it also results in higher job satisfaction among the maintenance team, in addition, to help keep the city running smoothly.

It’s not just the unusually large size of solids that make sewage pumping and wastewater treatment handling so challenging. The nature of the solids in question also plays a role in the likelihood of the formation of clogs. Sewage from toilet facilities is particularly likely to form clogs due to the use of toilet paper and flushable wipe and feminine products. While most toilet papers break down by the time the material reaches a sewage pump, flushable wipes tend to clump together due to their long, thin shape and tough fibrous texture.

Combine these easy to snag solids with malleable mixtures that act like clay when caught against another item and you can easily understand why sewage pumps can bind up so quickly and completely. Even with care, many sewage pumping stations find themselves replacing their primary pumps annually or even every few months due to the intense amounts of wear and tear on the equipment. If the pumps manage to run for a few years without replacement, it’s usually due to extensive cleaning routines that involve many hours of extra labor per month. Chopper pumps are ideal for sewage processing applications because the internal chopping mechanism breaks up large solids before they reach the pump. Add smaller solids to the large internal capacity of the EDDY pump design and you have a winning combination for avoiding sewage clogs in even the most challenging systems.

PumpProducts.com is a Stocking Grinder Pump Distributor and we offer Sewage Grinder Pumps at The Guaranteed Lowest Price! We sell Grinder Toilets Direct to the Consumer, Contractor, Commercial, Industrial and Municipal markets, so you pay less for all of our Septic Grinder Pumps For Sale. PumpProducts.com Top 5 Selling Brands Of Grinder Pumps Include: Goulds Grinder Pumps, Zoeller Grinder Pumps, Liberty Grinder Pumps, Little Giant Grinder Pumps & Barnes Grinder Pumps. You can Search our On-Line Grinder Sump Pump & Parts Catalogue or Call our Customer Support Counter Today at 1-800-429-0800.

Sewage Grinder pumps have cutting blades that grind the raw sewage into a slurry before passing it through the discharge line. Grinding the sewage into a slurry also allows the pump to reach higher heads. Sewage Grinder Pumps are designed to handle the same type of materials as a Sewage Ejector Pump, but have the ability to pass tougher solids.

Grinder Pumps are often installed in a pressure sewer system using small-diameter pipes, typically 1-1/4 inch to 2 inch along with a sewage basin to collect the sewage from wastewater discharged from the bathrooms. The grinder pump station collects all of the wastewater from the home or business and grinds it into slurry. The wastewater is then pumped to a city sewer main or directly to a septic pump system on the property.

Welcome to Inspector Pumphead’s Frequently Asked Questions! I will be answering some of the most common questions we get on a specific topic. Some of this information may also be available elsewhere, but this feature will serve as a convenient one-stop source. In this edition, I’ll talk about sewage pumps and grinder pumps.

Are sewage pumps and grinder pumps the same thing?Sewage and grinder pumps are indeed related but are different in its construction and use. The idea that they are the same is a common misconception because many people will often use both terms interchangeably to refer to a basement pump that moves sewage water out of a building.

This is where taxonomy becomes important: all grinder pumps are sewage pumps, but not all sewage pumps are grinder pumps. Much like the old quadrilateral adage (“all squares are rectangles, but not all rectangles are squares”), this aptly describes a relationship where one (sewage) is general and the other (grinder) is specialized. The key fact is that both pumps are built to move sewage when the sewage line is above the point of collection (such as with a basement toilet).

The difference between the two is the type and size of the solids that can pass through the pump. Sewage pumps can pass up to 2” waste solids. “Waste solids” in this instance generally refers to human waste (gross) or other ‘soft’ solids that can easily be broken down or dissolved. Harder and thicker solids will clog and eventually damage the pump.

Grinder pumps incorporate a cutter or cutting mechanism that macerates (grinds/chops) the solids into a fine slurry to be exported. The fine slurry can be pumped higher than the solids from the sewage ejector pumps.

Grinders are more costly than standard sewage pumps, require more power and are typically built for residential, commercial and/or light industrial applications where a sanitary sewer system might be strained by trying to process larger solids. Think motels or any place where a lot of people will use the system everyday without caring about what they flush. I’m talking about diapers, plastic, wipes, gloves, etc. So unless something very strange is going on at your house, you probably won’t need a grinder.

Sewage pumps are less expensive and more suitable for domestic and/or light commercial applications. Still, if you really want a grinder for more domestic applications, Liberty makes the PRG ProVore/Omnivore grinder pump series for just such a purpose.

Not exactly. While grinders are well equipped to macerate solids, they are not impervious to wear and tear over time. If things that should not be flushed down the toilet keep getting flushed down there, eventually, yes, even a grinder pump will suffer damage and have to be replaced. That is why you should do everything possible to make sure that people – whether they be employees, guests, tenants – do not abuse your system. As I always say, preventative care is the best way to ensure that your equipment keeps operating in good health for a long time.

A: Nope! It simply means that the pump has to be manually plugged in every time you want the pump to run. There is no mechanism to start the pump automatically.

Conversely, automatic pumps feature a mechanism that will start the pump in certain conditions, typically a float switch. There are a variety of different types of switches, but probably the easiest way to help you visualize it is with a tethered switch. When the water level in a pit or basin rises, the tethered float will “swing” upward and activate the switch, which in turn activates the pump.

A: It’s really just a matter of control: if you want to know exactly when your pump runs, how long it runs, how much water it pumps, etc. then you should buy a manual pump. If you’d rather just set up your pump system and let the amount of water determine its operation, buy an automatic pump. Generally speaking, our application engineers recommend getting an automatic pump with a piggyback float – you can always detach the float and run the pump manually if you so desire.

Widespread clogging of sewage disposal systems as a result of an increase in the disposal of plastics is causing many to rethink the pumps they choose. And foreword-thinking pump manufacturers are taking note and designing sewage pumps capable of shredding difficult solids that jam traditional solids-handling pumps. This has been happening in the commercial and industrial markets for quite some time, with specialty manufacturers like BJM developing high performance shredder pumps capable of shredding cell phones and sneakers with the ease of a blender whipping a smoothie.

“For years customers experiencing chronic clogging have called PumpProducts.com asking for a domestic grinder with these specs but there was never anything like it on the market,” says Product Expert Will Perillo. “Liberty Pumps designed the ProVore to operate in a residential setting, providing maximum efficiency and grinding power in a unit that can be plugged directly into a standard 115 volt outlet. We think it’s going to solve a lot of problems.”

In addition to eliminating the rewiring, control panels and electrical expertise required to install a standard 2hp grinder pump in a home, the ProVore features a 2” discharge that provides high flow rates (46 gpm) and allows for direct connection to existing sewer lines.

“Typically grinder pumps have a 1 ¼” discharge which limits flow and makes adapting to existing 2” sewage pumps an issue,” explains Perillo. “ProVore grinders come out of the box with a 2” discharge so there’s no piping adjustment necessary. This makes the ProVore ideal for new construction installations and for upgrading a home’s existing 2” sewage pump.”

We currently offer the following PRG-Series residential grinder pump Models: PRG101M 115V, 12a, Manual; PRG101A 115V, 12a, Automatic; PRG102M 230V, 6a, Manual; PRG102A 230V, 6a, Automatic.

The ProVore 380 is a 1 HP Residential Simplex grinder System designed for basement bathroom additions and remodeling projects. Comprised of a compact heavy-duty polyethylene basin and cover, it can be installed above or below floor level. Features include a 41 gallon capacity, patented V-Slice cutter technology that shreds difficult solids such as feminine products, rags, towels and wipes that can jam solids-handling pumps, and QuickTree technology that allows easy access and removal of switches without disturbing pump or plumbing. Ask about the P382XPRG101, 1HP, 115 volt model and the P382XPRG102, 1HP, 230 volt model.

The ProVore 680 is the duplex version of the same system for large residential applications. It has a 46 gallon capacity and contains two pumps to provide secure uninterrupted service, in addition to all of the features of the ProVore 380. We offer 1HP models in 115 and 230 volts.

Liberty has also developed the PDC Series ProVore Duplex Control System to monitor the operation of the ProVore 680. In addition to emitting audible and visual alarms when the system is out of order, it automatically alternates pump operation, equalizing wear and extending pump life. Ask about Models: PDC-115 115V, for PRG101-Series pumps and PDC-230 230V, for PRG102-Series.

The Omnivore LSG200-series grinder pumps are designed for use in systems that produce high amounts of wastewater. Think motels, apartment complexes, hotels, shopping centers – any type of facility, whether commercial or residential, with high frequency usage and high volume of waste.

LSG200 series pumps are constructed with a sturdy one-piece uni-body cast iron housing, while the impeller is 316 stainless steel. The impeller contains back vanes (or pump out vanes) to better clear solids. The pumps also features dual seals – one unitized silicon carbide, the other Viton double-lip – for extra protection from solids.

The pumps operates at 2 HP and features a 1-¼” discharge. Depending on the model, the pump could operate at 208-230 volts, 208/230 volts, 440-480 volts or 575 volts. Each model operates at either one or three phases of power.

The LSGX-series variations are ideal for multi-unit land developments that share a sewage system, such as apartment complexes. LSGX pumps are similar to their cousins the LSG200, except that they are 2-stage pumps designed for high head applications.

2-stage simply means that each LSGX pump has two stainless steel impellers. The double impellers increase the velocity and can drive the maximum head up to 180 feet.

Both the LSG200 and the LSGX are constructed with the same construction materials, outer dimensions and V-Slice cutter technology. Both series also have the same guide rail configuration. Thus, Omnivore pumps are easily interchangeable within the same basin and guide rail system.

The ProVore PRG-series is expressly designed for use in residential or home wastewater systems. ProVore pumps are equipped with Liberty’s patented V-Slice stainless steel cutter that is capable of turning solids such as plastic bags, feminine products and towels into a fine slurry to be collected and exported.

Each model in this series operates at 1 HP, 115 or 230 V, single phase power. The pumps have a 2 inch discharge and can be used as replacement pumps for systems that also have 2 inch discharge lines (that already use LE40 or LE50-series solids handling pumps). Automatic models include a wide-angled float switch with the exception of the PRG101AV which has an integral vertical float switch.

The Liberty ProVore 380-series is a compact simplex grinder package designed for residential sewage applications. Each unit includes a Liberty ProVore grinder pump, a polyethylene basin and QuickTree float technology. Some models may include alarm.

This Liberty ProVore 680-series is a compact duplex grinder system designed to operate in residential and light commercial sewage applications. This premium duplex grinder pump package is perfect for basement, bathroom additions and remodeling projects and includes 2x PRG pumps, a 24″ polyethylene basin and a controller. Indoor and outdoor models available.

Zoeller Grinder Pumps are offered in a wide variety, to help eliminate an entire household of “flushable” materials. Waste from water-using household materials such as toilets, bath tubs, washing machines,etc flow thru the pipes of the home or commercial building and into the grinder pump holding tank. Once the wastewater inside the tank reaches a specific level the pump will turn on, grind the waste into a fine slurry and pump it out to a septic tank or sewer system. Grinder pumps are capable of handling sanitary napkins, hand wipes, etc. Think of a grinder pump as a household garbage disposal but on a larger scale. These pumps are beneficial to homes, hotels, apartments, restaurants and places where it is unclear of what is going down the toilet. Keep in mind: Grinder pumps are not trash pumps. Some of the top Zoeller Grinder Pumps are called the 800 Series (or “The Shark” series). “The Shark” grinder series features Models 818, 819 and 820. These Zoeller Grinder Pumps are engineered to grind and pump tough materials, for example, disposable wipes, which are now found in today’s wastewater applications. These models feature a new 2-blade angled cutter design, which provides superior grinding with sharper cutting edges. These blades decrease solids less than ⅛”. Other top Residential Zoeller Grinder Pump’s are Models 803, 805 & 807 which are also part of the Shark Series. These are the World’s first integral automatic grinders. These grinders are used on difficult residential applications where ejectors struggle. PumpProducts.com also offers “The Shark” series cavity grinder, such as Model E810, which is designed for grinding and pumping sanitary sewage from submersible lift stations. Each Zoeller model is 100% factory tested. Zoeller Grinder Pumps are widely known in the plumbing industry. That’s why here at PumpProducts.com we sell nothing but the best! Call us today at 1-800-429-0800.

The dreaded call back. For plumbing contractors it’s a recurring nightmare. That’s why many of our customers in the plumbing and contracting trades opt for Zoeller Grinder Pumps for applications with chronic clogging issues. Zoeller grinder pumps are engineered to cut through the tough solids that jam ordinary sewage pumps and lead to repeated call backs. The Zoeller grinder pump line ranges from small indoor and outdoor residential systems using a fractional HP grinder, to larger commercial and industrial pumps for applications that require the industry standard 2 HP grinder.

Zoeller’s 915 Grinder Pump System is the industry’s first, 1/2 HP, 115 volt grinder pump for residential and light commercial use. The system was designed for home basements without a gravity sewer that require pumping wastewater up to a municipal sewer. The 915 Grinder System efficiently focuses the torque of a 1/2 HP grinder and 115 volt motor directly on to the cutting surface so that large solids that would clog an ordinary ejector system are easily ground down. Compared to traditional 2 HP systems, this package greatly reduces the initial outlay and annual operating costs of a grinder system.

For applications notorious for clogging, the industry-leading 840 Shark Series Grinder Pump is specially designed to reverse in direction every other cycle in order to prevent plastic, rope and other debris from getting trapped in the scissor action cutter assembly. As the only single phase automatic reversing pump on the market, the 840 Shark Grinder is the clear choice for light commercial and industrial applications prone to tough clogging. Zoeller maintains a high level of quality by factory testing each pump under water prior to shipping to the customer. This testing ensures that the pump will operate out of the box every time.

Model 203 : tank and mini-grinder pump (standard rear outlet toilet with a discharge height of 4″ (10 cm) from floor to centerline must be purchased separately)

The Zoeller 800 Series (or “The Shark” series) grinder pumps are light, efficient models used in residential systems. They can handle typical household waste solids such as sanitary products and handwipes. Some models include the “Tri-Slice” cutter technology with three independent cutting channels that provides over 250,000 cuts per minute. The hardened stainless steel Tri-Slice cutter provides scissor action style cutting that helps eliminate binding and roping of material around the cutter.

“The Shark”, is a uniquely designed single directional grinder pump with integral control. These pumps are constructed of corrosion-resistant cast iron with a powder coated epoxy finish and stainless steel hardware. The thermally protected, oil-filled motors and external cooling fins allow the pumps to run cooler. This series is available in single phase and three phase configurations.

The 915 is the industry’s only 115 volt, 1/2 HP grinder pump that stands up to the toughest applications where traditional sewage pumps fail. This job-ready system uses Zoeller’s innovative, stainless steel cutter, which requires little or no maintenance. The built-in scouring system and baffle keep debris from obstructing float operation. Small yet powerful, this efficient 7 amp pump handles most debris including: socks, denim, sanitary napkins, diapers, etc. The system is 100% preassembled for ease of installation.

Goulds RGS2012 Series Submersible Grinder Pumps are specifically designed for high head sewage applications where installing a gravity system is not practical. They are ideal for grinding in pressure sewage applications. The cutting system is a unique anti-roping design with a two blade rotary cutter threaded to the shaft. The stationary cutter ring is reversible allowing you to extend the service life. The ring are made with 440 C hardened stainless steel to handle the toughest waste solids.

The pump casing itself is rugged cast iron and can be adapted to fit with the proper guide rail system. The motor shaft is 300 series stainless steel. The pump and motor are designed for continuous operation when fully submerged. The main difference among the models listed here is the type of power cord included with each; some have bare leads for use in connection with a control panel or junction box while other have three prong grounding plugs. All models are single phase.

The Goulds 1GD series Grinder Pumps are a premium series designed for high head sewage applications where a gravity system is not practical, as well as pressure sewage applications. The Goulds 1GD series can handle solids up to 3″ in diameter. The cutting system is of an anti-roping design in which the hardened cutter is keyed to the motor shaft for positive drive.

The cutter ring is designed for reversal when the first side of the ring wears out, doubling its lifespan and reducing maintenance costs. The cutting system has been tested to pass items found in normal wastewater. The cutting system is paired with a silicon bronze semi-open multi-vane impeller. The impeller includes pump out vanes for mechanical seal protection. The volute is cast iron and adaptable for the A10-12 guide rail system for ease of installation. A key feature of the 1GD series is the dual mechanical seals with a silicon carbide vs. silicon carbide outer seal and a ceramic vs. carbon inner seal. An optional seal sensor probe indicates potential leakage to the control panel (requires optional seal fail circuit in the panel).

The motor is fully submerged in an oil-filled chamber surrounded by high grade turbine oil for efficient heat dissipation, lubrication and protection. The pump is rated for continuous duty when fully submerged, but can be run dry without damaging the components (see operation guidelines below). The sever duty rated, oil and water resistant power cable includes an epoxy seal on the motor end to provide a secondary moisture barrier in case of outer jacket damage, as well as to prevent oil wicking.

Goulds Pumps features the RGS series. This series is a Grinder Pump System Packages which is an all-in-one units designed for use in high head sewage applications where a gravity system is not practical, as well as for pressure sewage systems. Both simplex (single pump) and duplex (dual pump) models are available. Control panels and float switches rated for either indoor or outdoor use are available for pairing with both simplex and duplex units.

The RGS2012 pumps operate at 2 HP, 208/230 volts, single phase power. The maximum flow is 41 GPM, the maximum TDH is 95′ and the maximum submergence level is 50′. The grinder uses an anti-roping cutter system with a two blade rotary cutter threaded to the shaft, while the stationary cutter ring is reversible for extended service. The cutter is paired with a silicon bronze semi-open impeller with non-overloading two vane design and pump out vanes for mechanical seal protection.

Control panel features vary by indoor/outdoor and simplex/duplex. Each panel does include a high level alarm circuit, a through door mounted pump run light, a top mounted high intensity flashing red light and a corrosion proof alarm horn. The panel may also include color coded components (wiring, screw type terminals), a field wiring diagram and a panel schematic for easy installation and field servicing. Auxiliary alarm contacts for remote connection may also be available.

Duplex panels include an alternator selector switch which allows the user the choice of either automatic alternation or a single pump operation, which can be useful if one pump is down for maintenance. A built-in lag delays the pump starting lag for five seconds if both pumps attempt to start simultaneously after a power outage.

The Barnes OGP series of centrifugal grinder pumps provides not only reliability, but longevity as well. This series is available in an Upgrade Core package that fits directly into E/One 200 and 2000 Series basins as well as most other lower pressure sewer pump providers read more....

The Barnes OGV series grinder pumps are designed to reduce sewage particles to a finely ground slurry. The OmniGrind Plus features patented two stage technology. It is suitable for domestic, commercial and light industrial applications read more....

The Barnes PGPH series of grinder pumps is designed to reduce domestic, commercial, institutional and light industrial sewage to a finely ground slurry. The PGPH series features an exclusive Slicerator radial cutter to dramatically reduce the torque requirement of the motor, cut with less horsepower read more....

The Barnes PGPP series of grinder pumps is designed to reduce domestic, commercial, institutional and light industrial sewage to a finely ground slurry. The PGPP series features an exclusive Slicerator radial cutter to dramatically reduce the torque requirement of the motor, cut with less horsepower read more....

The Barnes SGV series of grinder pumps is designed to reduce sewage particles to a finely ground slurry. It is suitable for domestic, commercial and light industrial applications read more....

The Barnes SGVH series of grinder pumps is designed to reduce domestic, commercial, institutional and light industrial sewage to a finely ground slurry. This series comes with a cast iron vortex impeller capable of handling sewage slurry with no possibility of clogging read more....

Goulds AGS series axial grinder pumps use cutting edge grinder technology to meet the demands of modern residential wastewater applications. The AGS series was built for use in residential and small office new construction wastewater applications, applications where modern wastewater flushables create clogging issues and as a 2″ sewage pump replacement pump. read more....

Goulds 1GA and 2GA series grinder pumps are built for grinding municipal, commercial and industrial sewage into a fine slurry. These premium pumps are built to export that slurry to high heads in pressure sewage systems. 1GA and 2GA series pumps can even grind commercial raw sewage containing small quantities of plastic, rubber, cloth, paper and other non-abrasive solids. read more....

Goulds grinder retrofit kits are all-in-one grinder units designed to replace existing grinder pump systems. These Goulds grinder retrofit kits are designed specifically for high head residential/domestic sewage applications with a drop-in core style. read more....

The Goulds 1GD series grinder pumps are a premium series designed for high head sewage applications where a gravity system is not practical, as well as pressure sewage applications. The Goulds 1GD series pumps can handle solids up to 3″ in diameter. read more....

Goulds RGS series grinder system packages are all-in-one units designed for use in high head sewage applications where a gravity system is not practical, as well as for pressure sewage systems. Both simplex (single pump) and duplex (dual pump) models are available. read more....

Goulds RGS2012 series submersible grinder pumps are specifically designed for high head sewage applications where installing a gravity system is not practical. They are ideal for grinding in pressure sewage applications. The cutting system is a unique anti-roping design with a two blade rotary cutter threaded to the shaft. read more....

Liberty Omnivore grinder pumps are designed to move wastewater in commercial and light industrial systems. The Omnivore LSG200-series grinder pumps are designed for standard use in commercial wastewater systems. The Omnivore is well suited to buildings or facilities that produce a high volume of wastewater with waste solids read more....

The ProVore PRG-series is expressly designed for use in residential or home wastewater systems. ProVore pumps are equipped with Liberty’s patented V-Slice stainless steel cutter that is capable of turning solids such as plastic bags, feminine products and towels into a fine slurry to be collected and exported read more....

The Zoeller 800 Series (or “The Shark” series) grinder pumps are light, efficient models used in residential systems. These pumps can handle typical household waste solids such as sanitary products and handwipes. read more....

The Zoeller 800 Series (or “The Shark” series) grinder pumps are light, efficient models used in residential systems. These pumps can handle typical household waste solids such as sanitary products and handwipes. read more....

The Zoeller 840 series of grinder pumps is designed for grinding and pumping sewage from homes, public buildings, factories, schools, apartment buildings, lift stations and other commercial applications. read more....

The Zoeller 841 and 842 series of grinder pumps are designed for grinding and pumping sanitary sewage from submersible lift stations. These series are intended to grind and pump reasonable quantities of read more....

Safe and reliable disposal of wastewater, i.e. the detection, treatment and purification of municipal and industrial wastewater, is becoming more and more important for the protection of waterwaysand the environment, but also for sustaining quality of life. Municipalities, wastewater associations and private operators of sewage treatment plants and sewage networks are being confronted with a wide range of requirements and specifications designed by legislators to ensure the drinking water of tomorrow stays clean. To avoid the entry of noxious substances, heavy rain events need to be safely handled and the reliable drainage of wastewater ensured at all times. Heavy rain incidents need to have as few effects as possible on the quality of wastewater purification and the Wastewater Ordinance needs to be observed at all times to prevent contamination of waters and the environment. In addition surface water and wastewater need to be detected and sewered separately where possible. Wastewater should be discharged via the sewage system, and wastewater treatment in the sewage treatment plant also needs to be as energy-efficient as possible while conserving resources. Organic loads need to be decomposed, with nitrogen and phosphate safely eliminated. At the same time the focus is on heavy metals and trace elements, as well as chemical and pharmaceutical residue in the wastewater. The requirement to separate microplastics in the future and recover valuable phosphates is presenting yet more, new requirements for sewage technology.

Vogelsang has been a reliable and innovative partner for wastewater technology for decades. We offer our customers efficient components such as wastewater pumps, slurry pumps, grindersand disintegration systems for the economically efficient operation of sewage networks and sewage treatment plants. Every single one of our products is designed for economical, reliable operation. Coupling together several machines and optimal coordination of individual components using intelligent control technology enables us to provide efficient system solutions for individual problems.

Pumps and grinders suitable for sewage treatment plants are the basis for economical wastewater treatment and wastewater purification. This means long-lasting technology with low operating costs and energy requirements that can be serviced and repaired quickly if required. All important parts can =be replaced by your own personnel – on site without removing the pump or shredder from the pipes. As an alternative to this, a reliable and economical range of services is becoming increasingly important for many sewage works operators. Depending on individual requirements, this may range from simple shipment of spare parts to a full-service contract. It is precisely this diversity that we are able to offer for our Vogelsang rotary lobe pumps and grinders. From consultation and concept planning to after-sales service, we can accompany you at all times as a competent partner.

In particular in small sewage treatment plants, a universal pump which can be deployed in several procedures and process steps is often required. The benefit here with the Vogelsang rotary lobe pump is the simple changeover of direction of flow while the pump capacity remains the same. In this way, using a single pump, wastewater and sludge can be simply recirculated between tanks and sump or fecal matter removed from disposal vehicles or tankers filled with sewage sludge. Since delivery rate is proportional to speed, the pump capacity can simply be variably adjusted via the variable frequency drive while the delivery rate remains the same. By taking into account dry matter content and the viscosity of a medium, pipe diameter and pipe length, the delivery rate of wastewater pumps and sludge pumps can therefore be adapted individually. In practice this means feeding of digestion towers, thickening and drainage is regulated and efficient, yet at the same time delivery with high pressure or over large distances is also possible. In particular when it comes to circulation in digesters, a high pump capacity makes a positive difference where space requirements are at a premium since little room is often available here for installation of a pump.

Wet grinders, regardless of whether they are twin-shaft grinders shredder or macerators, are the efficient solution for reducing the size of foreign matter and separating heavy materials in sewage treatment plants. Unlike integrated grinding units, with separate twin-shaft grinders or macerators, the design can be optimally adjusted to the application avoiding a compromise having to be made for speed between pump operation and the shredder function. In this way foreign matter in wastewater or sludge is shredded economically and pumps and other units are reliably protected from foreign matter.

Entangled materials from digesters clog up sludge pumps and block mixers unless they are protected by a shredder. The XRipper wastewater grinder shreds and reduces entanglements and foreign matter like wood or plastic parts to an easy-to-handle size. This protects pumps from damage and clogging and ensures pipelines remain free. At the same time, twin-shaft grinders based on the contactless principle of operation are low-wearing and will win over customers due to their long service lives.

Two essential and increasingly important cost factors can be positively influenced using appropriate technology: (external) energy requirements and disposal costs for the incident sewage sludge. Since the requirements of the Sewage Sludge Ordinance often no longer permit recycling in agriculture, the only option is cost-intensive sewage sludge incineration or time-consuming, area-intensive humification of sewage sludge. Countless attempts have been made at reducing the quantity of sewage sludge incurred from the outset.

Modern disintegration procedures are a good option here. The electrokinetic disintegration procedure BioCrack by Vogelsang dissipates aggregates and colloids in the sludge, reduces EPS and ensures simpler access of bacteria to the nutrients, which significantly increases decomposition. This also manifests itself as a second, positive effect since the gas and electric yield of digesters is increased. Due to heightened own-energy production, the sewage treatment plant saves energy, which would otherwise have to be procured. In addition, sewage sludge can be drained better on many plants. This is accompanied by reduced costs since less coagulation agents are required and less sewage sludge need to be disposed.

Reliable, trouble-free pumping of sewage and wastewater in the sewage system is essential. For this the sewers and pipes need to be sufficiently sized for heavy rain events, and minimal water quantities should not lead to deposits in dry periods. At the same time, installation space is often at a premium. For this reason users will often ask which lifting stations have low space requirements. Do wastewater pumps need to have a dry setup or is this recommended - for instance to prevent an ATEX design in wet applications? If so, this usually means that the wastewater pump can prime and needs to be resistant to dry running. Vogelsang rotary lobe pumps from the VX series and IQ series are outstanding as wastewater pumps. They are compact, can be installed in the smallest of spaces and require extremely little room due to what is known as their hitched design. At the same time, they can be serviced or repaired quickly and simply on site. They also cater to the growing requirement for higher delivery heights or pressures, enabling increasingly longer distances from large central sewage works to be handled. Furthermore, they can prime wastewater from deep sumps as they are highly resistant to dry running.

Time and time again, municipal sewage or commercial and industrial sewage contains foreign matter that has no business being there. This enters the sewage system in various ways, where it causes considerable problems. Sewage network operators are therefore on the lookout for technical solutions that can handle foreign matter. Wastewater grinders like the XRipper twin-shaft grinder or the RotaCut macerator with integrated heavy material separators win customers over due to their many qualities and features.

The XRipper wastewater grinders reduces foreign matter contained in wastewater like wet wipes and textiles to unproblematic sizes. These solids are then so small they no longer cause clogging or blockages in downstream wastewater pumps and fittings but are large enough for them to be filtered reliably from the wastewater by a screen. The contactless principle of operation is important for low-wearing operation here while the range of installation options also plays an important role. Wastewater grinders can be installed in three four ways:In the classic, highly easy-to-maintain design with geared motor for installation in pipeline networks

Another essential function that is often found in sewage systems is the separation of heavy material like stones and metal parts as well as the macerating of foreign matter like waste and wood. In older open sluices for instance, an adequate screen and/or foreign matter separator is often lacking in front of the wastewater pump. Due to upgrades, partial upgrades, and the considerable variations in regional developments, each application is often very different from the other so that individual solutions are required for the relevant volume flow, available space or the maximum electrical power available. The RotaCut macerator by Vogelsang comes in an extensive range of models with numerous features and options, and reliably separates heavy material, macerates floatable disruptive matter and even shreds stubborn foreign matter like coarse pieces of wood using the AutoReverse function. Thanks to the sophisticated control technology, the wastewater macerator can be connected to remote maintenance and operating parameters are displayed online.

Whether used for rare pumping tasks, construction measures at sewage works, or in emergencies like floods, there are lots of different applications for mobile pumps. For this reason mobile pump unitsneed to be able to handle the widest range of media such as:Municipal sewage

When it comes to mobile pumps, if the mobile unit is to be operated self-sufficiently and independently, we recommend a drive with combustion motors. Where the relevant vehicles are available however, a mechanical drive using a cardan shaft is a low-cost option.

Yet if the mobile pump only needs to be moved within a small area, assembly on a hand trolley or simple trailer will suffice. And for rare usage locations that are far away, assembly on a rigid frame is a good variation, as this way the mobile unit can be loaded via forklift truck or crane. Maximum mobility is offered by assembly on a vehicle trailer, which enables relatively fast and simple transport of the unit.

Vogelsang VX series and IQ series rotary lobe pumps are ideal for mobile use due to their wide range of features such as they are self-priming and resistant to dry running, have a large free passage, and can also pump highly abrasive media or media with high dry matter content. If a variable delivery rate is required, the pump is operated using a variable frequency drive. Alternatively, a drive using a combustion motor is also possible. The Vogelsang rotary lobe pump is also ideal where long distances need to be covered.

Explore a wide variety of mud pump price list on Alibaba.com and enjoy exquisite deals. The machines help maintain drilling mud circulation throughout the project. There are many models and brands available, each with outstanding value. These mud pump price list are efficient, durable, and completely waterproof. They are designed to lift water and mud with efficiency without using much energy or taking a lot of space.

The primary advantage of these mud pump price list is that they can raise water from greater depths. With the fast-changing technology, purchase machines that come with the best technology for optimum results. They should be well adapted to the overall configuration of the installation to perform various operations. Hence, quality products are needed for more efficiency and enjoyment of the machines" full life expectancy.

Alibaba.com offers a wide selection of products with innovative features. The products are designed for a wide range of flow rates that differ by brand. They provide cost-effective options catering to different consumer needs. When choosing the right mud pump price list for the drilling project, consider factors such as size, shape, and machine cost. More powerful tools are needed when dealing with large projects such as agriculture or irrigation.

Alibaba.com provides a wide range of mud pump price list to suit different tastes and budgets. The site has a large assortment of products from major suppliers on the market. The products are made of durable materials to avoid corrosion and premature wear during operations. The range of products and brands on the site assures quality and good value for money.

Tapflo submersible pumps are designed for an extensive range of applications. We offer pumps for drainage of flat surfaces, sewages, dewatering of spring, rain and ground water as well as slurries and sludges containing particles. All our submersible pumps provide the performance, reliability, and ease of use you need when pumping fluids mainly consisting of water.

A submersible pump can be used as a fixed solution to empty water when a certain fluid level has been reached or as a mobile and easy-to-use evacuation pump when you need to get rid of unwanted water or slurries:

We offer drainage pumps, sewage pumps, dewatering pumps, and sludge and slurry pumps. Our drainage pumps can drain down to 1 mm water level on flat surfaces and our sewage pumps have a big free passage clearance allowing it to readily dispose liquid containing suspended soft solids and fibrous materials.

When you need to pump spring water, rainwater, groundwater and sand carrying water our dewatering pumps will get the job done and most models are supplied with level control possibilities for economical and automated duty.

When pumping water containing abrasive materials, our sludge and slurry pumps are a great fit, equipped with a semi-vortex impeller and agitator in strong chrome alloy to minimise sludge clogging.

Dewatering pumps for spring water, rain water, ground water, sand carrying water that are widely used in mines and quarries, construction, tunneling, industry processing and hire fleets

Pumps that handles slurry, sludge, bentonite and sand carrying water that are often used in mines and quarries, construction, tunneling, industry processing and hire fleets

With vast industrial knowledge and deep market understanding, we are engaged in manufacturing and supplying Self Priming Sewage Mud Pump. It is a large, reciprocating pump, used to circulate the “mud” on a drilling rig. We manufacture this pump at our sophisticated production unit using high quality mild steel and cast iron. It can be used in dewatering, mud, marine, effluent, loading & transfer of oils and more. Self Priming Sewage Mud Pump can move large volume of mud at higher pressure. It sustains in the harsh working environment for a good life span. We make available this pump for clients in different power ratings as per their requirements

We are among the reputed organizations, highly engaged in providing the best quality range of Horizontal Mud Pumps. Our offered pump is widely acknowledged among our clients owing to its specific usage in various engineering industries.

The provided Single Stage Horizontal Mud Pumps are manufactured using the quality grade raw material and modern technology. This pump is available in different sizes and can be availed by our client’s at most competitive price. These pumps are made available to the clients in different specifications to meet their specific requirements in the best possible manner.

PRORIL is founded in Taiwan in 1979. Initially the company started as a small motor factory, but soon PRORIL become a world-class submersible pump manufacturer. The perseverance and dedication to create high quality products is a major contributor to PRORIL"s success. In addition, the maintenance of a strong work ethic is also an important spearhead for the founder.

PRORIL has specialised in the manufacture of submersible pumps for decades and continues to invest in, for example, fluid dynamics design, improving motor efficiency and research into different metal alloys. PRORIL follows strict quality procedures whereby its quality management system complies with global standards.

Whether it concerns a submersible pump in the sewer system or a dry-installed pump for a temporary bypass, you keep getting the same reports over and over. “The pump doesn’t work” or “the sewage comes up”, and this one “the pump makes a very strange noise and it’s really vibrating”.

You know instantly what’s wrong, the impeller is clogged up again stopping the pump from processing any water. For mobile pumps there is an additional issue, through the changing levels of sewage water the pump has to process a lot of air. Anyone who has ever seen this knows the result, the vibrations in the pump are so strong that you need to take a few steps back.

Handling sewage water has always been a challenge and its nature is constantly changing. There are also great differences between the sewage systems across countries and their respective levels of pollution.

It is often the large solids and long-fibrous materials that place real demands on sewage pumps. In addition, we should not underestimate the irregular volume and flow of air within the system, making it difficult to make the right pump choice.

If the correct pump size has been determined based on the sewer capacity and the required pump pressure, then the key for a trouble-free pump installation ultimately lies in the choice of the impeller. This brings us into the world of pump designers where the technology goes beyond just the addition of a large solids handling. In the design department, the engineers always have a long list of requirements. At the same time, they must not compromise on pump efficiency, hydraulic performance, suction lift, solids handling, mechanical noise level and most certainly not on product quality.

How can you prevent blockages or avoid high repair costs due to vibrations on sewage pumps? In order to answer these questions, we will first look at the unique properties of the different sewage pump impellers.

In order to avoid getting bogged down in boring design terminology, we focus on the heart of the matter, the pump impeller. In order for you to reach a good conclusion we have listed the features of the impeller types which are suitable for pumping sewage water.

Sewage water specialists know that the screw centrifugal impeller with two 5 star ratings is excellent at pumping large solids and long-fibrous materials. But there are also a few drawbacks to this impeller, which are especially applicable to mobile sewage pump installations.

The design of the impeller has the shape of a corkscrew and is therefore difficult to balance. This is why the pump cannot run at higher speeds and becomes very restless when there is a lot of air in the volume flow.

The half-open impeller is already close to perfection. Some manufacturers work with cutting blades or cutting grooves in the wear plate that chop fibrous materials into smaller pieces. The chance of blockages is therefore reduced, however, it never works completely flawlessly.

Through a smart redesign we can turn the drawbacks of the screw centrifugal impeller into positive properties. The solution is now available and the results are amazing. The corkscrew design remains, but it gets its own “flywheel”, which creates much more stability during pumping.

This allows the speed to be increased to2300 rpmand the pump continues to run vibration free. The big advantage of a higher pump speed is the higher pressure that the pump delivers (more than 4 bar).

You need pressure to bridge the height difference and pipe friction loss while pumping a certain amount of liquid. This is especially true for mobile sewage pumps, the more pressure the pump can deliver, the more flexible you are to take on bypass projects. The calculation example below clearly shows that increased pump pressure is not an unnecessary luxury.

In a random city district, the existing sewerage system must be replaced. According to the specifications, the waste water flow must be maintained by a temporary pump installation with a minimum capacity of 350 m3/hour. The drain in which the discharge takes place is just 130 meters away on the same side of the street, so for the sake of convenience we do not count the resistance losses of accessories.

The sewer has a maximum depth of 3 meters and the height difference on the discharge side is just 1 meter. Given the required capacity, a 6-inch sewage pump including connected piping seems obvious. The system calculation will then look like this:

You will find various pipe resistance calculators on the internet from which the required pump pressure can be easily and quickly calculated. Despite the compactness of the temporary sewage installation, the pump in this example already has to deliver almost 22 mwc pressure to guarantee the required waste water flow.

As a solution to the practical example, we can take the BA150KS D285 with a diesel engine that runs at 2100 rpm (still below its maximum speed). We can visualize this well in a diagram showing the pump performance and the system curve. We call the intersection point of these two lines the operating point.

In practice, the KS screw channel impeller has a clear advantage at high speeds. Delivering a greater pump pressure without fear of vibrations should air bubbles occasionally come along.

This specially developed closed KS screw impeller is a real waste warrior. The pump also runs vibration-free at high speeds. Air or gas bubbles in the volume flow are no longer a problem. Further, if sand is present, you will have much less wear, because the liquid is no longer guided along the cone.

“The really great feature of the KS screw channel impeller is the head. Compared to the existing mobile sewer pumps, this pump delivers much more pressure”

BBA Pumps has been a leading manufacturer of mobile pumps and piping systems for over 60 years. Our products are developed for use in a variety of applications: wellpoint dewatering, sewer bypassing, flood control, construction and general purpose applications as provided through the pump rental companies.