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Our 2” Model 2DDSX05 Double Disc Pump™ is second to none when it comes to moving sludge and slurry material. Its compact design can handle up to ½″ solids and line size semi-solids. This pump size is ideal for light sludge applications and chemical feed transfer applications such as lime slurry and polymer. This pump is also used in sampling and landfill leachate pumping applications. The pump casing is cast iron double disc pump has a typical flow range of up to 40 GPM at operating speed up to 400 RPM.
Sludge pumps and slurry pumps are designed to pump large amounts of water that contains hard and soft solids such as mud, leaves, twigs, sand, and sludge.
Most Sludge pumps and slurry pumps are portable, heavy-duty centrifugal pumps that feature deeper impeller vanes and larger discharge openings than other pumps. Sludge pumps and slurry pumps, which are capable of processing materials with suspended particulates that would clog other centrifugal pumps, can move hundreds or even thousands of gallons per minute.
Submersible sludge pumps are, as the name suggests, designed for pumping liquids with a high sludge content. These are single casing pumps with vortex impellers and specially designed pump housings providing a large free passage through the pump. Submersible sludge pumps offers solid handling capability with free flow vortex hydraulic – a perfect alternative for professional dewatering.
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The GATOR Sludge Pump offers many benefits and ensures consistently efficient processes for a variety of applications. Our unique slurry valve uses the pump discharge flow to agitate and slurry the sludge to “thin” the fluid for pumping and handling. After the slurry process is complete, the valve is closed to pump the sludge material to the discharge point.
Sludge pumps are used for many pit dewatering applications in the mining, industrial, agricultural, and construction industries, which often require the regular removal of waste products. Other types of pumps won’t be able to transfer liquids with high solid content, potentially resulting in clogging and backup that leads to system failure and costly downtime.
Low Energy Consumption. Portable sludge pumps feature efficient designs and reduced power consumption compared to other pump systems. As a result, you can save more money on energy costs with a more sustainable solution for waste removal. Low Energy Consumption. Portable sludge pumps feature efficient designs and reduced power consumption compared to other pump systems. As a result, you can save more money on energy costs with a more sustainable solution for waste removal.
High Abrasion Resistance. Sludge pumps are designed to handle abrasive solid materials, unlike other liquid pumping systems, making them more likely to hold up to abrasion. With less vulnerability to abrasion, you can avoid the need for frequent maintenance checks, downtime for repairs and replacements for parts.
High Wear Resistance. Since sludge pumps frequently transfer liquids containing solid content such as sand and gravel, they are constructed from high-quality materials to protect parts from wear. Less wear means further reduced maintenance and replacements, helping you get the most from each system.
Choosing the proper sludge pump largely depends on your application. Factors such as pump design, construction material, pump deployment, power requirements, and amount of solid content in the sludge are all important to consider when selecting a sludge pump for your project.
It is also crucial to work with a reputable sludge pump provider. Doing so grants you access to expert assistance in pump selection so that you can feel confident in your choice. At GATOR Pump, we can work with you to provide a high-quality, efficient, and reliable sludge pump that meets the specifications and requirements of your application.
When searching for the right sludge pumps for any application, GATOR Sludge Pumps can give you the reliability and efficiency you need. Our pump experts can also offer customization assistance; we can accommodate a wide array of unique requests and modifications.
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The design of a slurry pump is critical to making sure that the abrasive characteristics of the sludge do not destroy the pump. Furthermore, sludge may contain larger solids that will inevitably lead to clogs or obstruction in many types of pumps. Most centrifugal pumps have an impeller with close tolerance to the volute, meaning that solids above an inch or so will not pass through the pump. Plus, the abrasive and sometimes corrosive nature of the slurry will quickly wear the volute and ruin the tolerance. These problems will cause the pump to lose its suction capability and will require more frequent maintenance. This causes massive downtime when pumping sludge, along with costly maintenance and spare parts.
Sludge, along with slurry, can be divided into two categories: one category is sludge that contains solids that eventually settle, and one category where the solids remain in suspension.
The sludge that contains particles in perpetual suspension is usually made up of very fine, low impact particles which can be abrasive to the pump, but mostly behaves like water. The sludge that contains particles that will eventually settle is a more unstable slurry that does not behave in the way of traditional liquids. Attention must be paid to flow velocity and horsepower capacities when selecting a sludge pump. Most slurry or sludge applications are made of coarse particles so sludge pumps are designed with high impact and wear-resistant features.