triplex mud pump design brands

Manufactured to withstand the toughest drilling and environmental conditions, our K-Series triplex mud pumps are ideal for all drilling applications. This legacy product features a balanced forged-steel crankshaft and Southwest Oilfield Products ‘L” Shaped modules which is essential to minimize wear, noise, and operating vibrations. These attributes are essential when drilling deeper high pressure formations, long laterals and when handling corrosive or abrasive fluids and slurries.

Every American Block triplex mud pump is manufactured and fully load tested before leaving our manufacturing campus, and is available in sizes ranging from 800 HP to 2200 HP. The American Block K1600 HP Mud Pump is also available in a 2000 HP up-grade version, when more HP is needed in the same 1600 HP footprint.

For the successful execution of your projects, it is important to find an appropriate company with a good track record. We help you in connecting with the top mud pump manufacturers and companies and get the best quotation.

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The most widely used mud pumps across the industry are Triplex Reciprocating Pumps. Their application has gained immense popularity with time because they are 30% lighter than duplex reciprocating pumps with relatively less operational cost. Moreover, through these pumps the discharge of mud is smooth and they are capable of moving large volume of mud at higher pressure.

Yes. We help you find the best mud pumps irrespective of your location. We simplify your search by connecting you with top mud pump manufacturers and mud pump companies in your location, according to your budget and business requirement.

The most widely used mud pumps across the industry are Triplex Reciprocating Pumps. Their application has gained immense popularity with time because they are 30% lighter than duplex reciprocating pumps with relatively less operational cost. Moreover, through these pumps the discharge of mud is smooth and they are capable of moving large volume of mud at higher pressure.

The different parts of a mud pump are Housing itself, Liner with packing, Cover plus packing, Piston and piston rod, Suction valve and discharge valve with their seats, Stuffing box (only in double-acting pumps), Gland (only in double-acting pumps), and Pulsation dampener. A mud pump also includes mud pump liner, mud pump piston, modules, hydraulic seat pullers along with other parts.

The wearing parts of a mud pump should be checked frequently for repairing needs or replacement. The wearing parts include pump casing, bearings, impeller, piston, liner, etc. Advanced anti-wear measures should be taken up to enhance the service life of the wearing parts. This can effectively bring down the project costs and improve production efficiency.

The 2,200-hp mud pump for offshore applications is a single-acting reciprocating triplex mud pump designed for high fluid flow rates, even at low operating speeds, and with a long stroke design. These features reduce the number of load reversals in critical components and increase the life of fluid end parts.

The pump’s critical components are strategically placed to make maintenance and inspection far easier and safer. The two-piece, quick-release piston rod lets you remove the piston without disturbing the liner, minimizing downtime when you’re replacing fluid parts.

Piston pumps can be used for low viscosity and medium-flow media (in the range of 80 m³/h). Additionally, pumping solid particles is impossible with this type of equipment because the pump can ensure proper operation only if the seal between the cylinder and the piston is perfect.

For high-pressure uses, you can opt for a plunger pump, they differ from piston pumps in that the seal does not move with the piston, it is fixed and therefore able to withstand...

... heavy duty frac pump designed to operate at higher pressures for longer periods of time. Its compact design and 11” stroke results in less fatigue cycles and extended consumable life. With a legacy of ...

The HS is a horizontal triplex and quintuplex positive displacement reciprocating pump with very high efficiency and is offered in a wide range of hydraulic, mechanical, and material options.

Flojet Triplex Hi-Flow series pumps are designed for a wide range of applications and are constructed from a selection of materials suitable for handling a broad range of chemicals. ...

... alternative to our diaphragm pump series: The LEWA plunger pump is a high-performance and versatile plunger pump for high-pressure applications in various industries.

Three-es manufactures pumping sets with various flow and pressure characteristics, plug&play and optimised for any washing system. Each pumping unit is assembled using only high quality components.

... plunger pumps for pressure testing, large three, four or five plunger pumps of various designs are available with specific advantages for specific applications.

... plunger pumps for pressure testing, large three, four or five plunger pumps of various designs are available with specific advantages for specific applications.

... plunger pumps for pressure testing, large three, four or five plunger pumps of various designs are available with specific advantages for specific applications.

Triplex pump with connecting rod system. Pistons in ceramic-coated steel. Double gasket sealing system. Pump head in pressed brass. Automatic safety valve with pressure shut-off at pump ...

Adopt module design and hydraulic end to transport crude oil. Mainly used for transport of crude oil or other related products between different oil stations.

Drilling pump is also called mud pump, which transport high pressure, high specific gravity, high sand concentration drilling fluid to bottom of hole. Drilling fluid is used to cool bit, wash out bottom ...

Pumps of the WANGEN KL-R Triplex series impress with their consistent dosing option, as an intermittent input is compensated by the buffer volume in the collecting container. No bridge building. The small ...

... consists of 5 pump sizes in triplex execution. The 31.40 model is manufactured also in quintuplex (model 31.40/Q) and septuplex (model 31.40/S) execution, where the same components of the triplex ...

PressureJet pumps are triplex (three plungers), positive displacement, industrial high pressure triplex plunger pumps. We offer both the triplex piston ...

The RDP range of Reciprocating Plunger Pumps by Ruhrpumpen comes in various sizes and in triplex and quintuplex formats. They are designed and manufactured in accordance to the lates edition of API 674 ...

JR500W pump is a horizontal single-acting reciprocating triplex plunger pump. Power end is self-lubricated by oil pump built onto the worm gear. Driven by worm pair, ...

... 1600 mud pump is a single-acting reciprocating triplex mud pump that delivers increased reliability, improved maintainability, and reduced weight and footprint.

DRILLMEC’s GD Series is the new generation of Gear DrivenTriplex Mud Pumps in the ranging from 1600 to 2400 hp for both onshore and offshore drilling operations.

The direct gear driven transmission between the AC motor and the cranshaft together with the top mounted configuration gives to the GD Series Mud Pumps a very compact design despite their high volume and high pressure capabilies.

Since the modern mud (or slush) pump was built approximately 60 years ago, the industry has widely accepted the three cylinder or triplex style pump. Triplex mud pumps are manufactured worldwide, and many companies have emulated the original design and developed an improved form of the triplex pump in the past decade.

As in all single acting pumps, the piston exerts a load on the crankshaft. The load is then transmitted to the crankshaft main bearings, which are set in their retainers in the pump frame or housing (see Figure 2).

That the crankshaft is subjected to extreme bending loads and stress concentration areas is one of the drawbacks of the triplex design. Experience shows that all triplex pumps eventually exhibit crankshaft cracking if the operator is using the pump at higher loads and pressures, which is now common as drilling contractors are facing deeper, longer sections to drill. In the past, drillers rarely pushed the performance limitations of triplex pumps; 5,000 psi rated pumps were usually only operated at a maximum of 2,800 psi 90 percent of the time. Now contractors are encouraged to run pumps at the much higher pressures around 4,300 psi, only leaving a safety margin below the pressure relief valve setting. This means the crankshaft is subjected to extended maximum load, which inevitably shortens time to failure, probably exponentially.

Some may suggest that an increase in the number of pistons to improve flow rate will also reduce piston load. Although the middle piston load may be reduced for the same overall pump horsepower, the distance from the main bearings to the middle cam increases, which is not advantageous. For example, a five cylinder pump with the middle cam 50 in from the main bearing will have the same bending moment as a triplex with a 30 in middle cam to bearing distance. However, installing bearings close to the cams can reduce the cyclic failure problems on any pump.

For the drilling industry, the problem with this design is that few have managed to design a crankshaft where bearings can be installed anywhere other than at the crankshaft ends. Consequently, most pumps currently available have crankshafts unsupported close to the middle cam. With the middle area of the crankshaft unsupported, crankshaft failure is inevitable.

A triplex pump with a large load acting on the middle of the crankshaft of approximately 120,000 lbs and a typical distance of about 30 in from middle cam to either main bearing will exert a bending moment of 300,000 lb-ft on the crankshaft adjacent to the main bearing. If the bearing is not spherical, the bending moment where the shaft meets the bearing will coincide with the point on the shaft that the crank can no longer bend because it is restricted by the fixed bearing, which creates huge stress concentration. That load comes and goes cyclically every revolution of the pump. If the pump is rotating at 100 rpm or strokes, then in one week of drilling the crank will experience one million cycles of 300,000 lb-ft effectively switching on and off.

Another symptom of crankshaft deflection or bending is abnormal main gear wear patterns. The high unsupported load in the middle of the crankshaft effectively bows the shaft and consequently the bull gear is moved off alignment, and a strange wear pattern may appear on the gears. Although this is an undesirable occurrence, it is of little importance compared with crankshaft failure. It does explain abnormal wear on a pump used continuously at high pressure.

A pump that addresses these issues may be the solution. A quadraplex has minimal bending moments due to the close proximity of the main bearings to every cam (see Figure 7).

A fully assembled crankshaft is the best and only way to install multiple bearings close to the cams. Even though there is minimal flexure in this design, spherical bearings eliminate stress concentration or point loading. With cam to bearing distances no more than 10 in, the bending moment on a quadraplex crankshaft will be one quarter that of the triplex or five cylinder pump.

In an environment where few advances have been made in mud pump technology in the last 50 years, designers in the mud pump sector of the drilling industry can develop workable solutions to the problems and limitations inherent in triplex pumps.

The future of mud pump design will involve a solution to excessive crankshaft bending moments and address other needed areas of improvement, including piston speed, module replacement in the field, quality of discharge pressure and smoothness of flow-all combined with ease of transportation.

Exclusive distributor for TSC Workforce series pumps. From 450HP to 2200HP, these lightweight, high performance pumps are designed for todays drilling operations. Higher pressures, higher loads, these pumps deliver.

Full line offering of AC motors & VFD drives. Distributing and supporting WEG products ranging from 1/2HP to 2500HP, and variable frequency drives for control. From fan drives to pump drives, we provide both solutions and support for your needs.

Proudly carrying proven quality TSC fluid end consumables for all common model pumps, we also supply factory OEM power end and repair parts for many current brands/models including GD, HH, Bomco and others.

A mud pump (sometimes referred to as a mud drilling pump or drilling mud pump), is a reciprocating piston/plunger pump designed to circulate drilling fluid under high pressure (up to 7,500 psi or 52,000 kPa) down the drill string and back up the annulus. A mud pump is an important part of the equipment used for oil well drilling and manufactured according to API specification 7K.

The advantages of the drilling mud pump include the ability to move high-solids-content fluids laden with abrasives, the ability to pump large particles, ease of operation and maintenance, reliability, and the ability to operate over a wide range of pressures and flow rates by changing the diameter of pump liners and pistons.

As an important equipment for oilfield drilling operation, a drilling mud pump delivers circulating high-pressure drilling fluid or drilling mud to the bottom of the oil well, flushes the bottom of the well, breaks the rock, cools, lubricates and clean the drill bit, and carries the cuttings back to the ground.

The drilling mud is also used to suspend and carry out drill cuttings from the drill bits as it is brought in and out of the hole. This ensures that the drill bit does not clog and overheat, and makes the entire drilling operation smooth and safe.

Rotational power is supplied to the mud pump through an external power source like a diesel engine or electric motor. The power end of the mud pump converts the rotational energy through a crankshaft to a reciprocating motion of pistons.

The pistons move back and forth in mud pump liners, exerting a force on the cylinder chamber. During the retraction of the piston, valves open to allow the fluid to be drawn into the cylinder. Once the piston has fully retracted, it is pushed back into the cylinder.

The NOV FC-1600 Triplex Mud Pump is made of rugged Fabriform construction and designed for optimum performance under extreme drilling conditions. It is compact and occupies less space, yet delivers unequaled performance. The pumps are backed by several decades of design and manufacturing experience, and are considered leaders in the field.

NOV FC-1600 Triplex Mud Pump is conservatively rated at relatively low rpm. This reduces the number of load reversals in heavily stressed components and increases the life of the fluid end parts through conservative speeds and valve operation.

The NOV FC-1600 Triplex Mud Pump design provides an inherently balanced assembly. No additional counterbalancing is required for smooth operation. No inertia forces are transmitted to the pumps’ mountings.

A Triplex Mud Pump sometimes referred to as a drilling mud pump or mud drilling pump. NOV FC-1600 Triplex Mud Pump is a reciprocating piston/plunger pump designed to circulate drilling fluid under high pressure (up to 7,500 psi) down the drill string and back up the annulus. A mud pump is an important part of the equipment used for oil well drilling.

NOV 12-P-160 Mud Pump is rated at 1600 input horsepower (1193 kw) at 120 strokes per minute, with a 12-inch (304.8 mm) stroke. Multiple liner sizes allow pressures and volumes to handle circulation requirements in deep drilling applications.

Flexibility: Compact engineering provides higher efficiency in less space. The NOV 12-P-160 Triplex Mud Pump light weight and flexible design make it easily adaptable to a variety of rig configurations. This provides flexibility as drilling requirements and conditions change.

Fluid End Modules: NOV offers a choice of fluid end modules and valve covers for every P Series pump model to select the fluid end module that exactly matches drilling requirements. All pump models can be equipped with either the standard or premium forged, two-piece interchangeable fluid modules

Continental Emsco Drilling Products, Inc., which consisted of Emsco drilling machinery and Wilson mobile rigs, was purchased by National-Oilwell, Inc on July 7, 1999. To our knowledge, no pumps have been manufactured and sold under the Emsco brand name since National-Oilwell acquired them.

Fairbanks Morse pumps are currently manufactured in Kansas City, Kansas. Fairbanks Morse is a division of Pentair ever since August, 1997 when Pentair purchased the General Signal Pump Group.

Gaso pumps are manufactured by National Oilwell Varco. Gaso was acquired as "Wheatley Gaso" by National-Oilwell in the year 2000. At the time, Wheatley Gaso was owned by Halliburton.

Skytop Brewster pumps are no longer available as new pumps. Skytop Brewster(Cnsld Gold), a unit of Hansen PLC"s Consolidated Gold Fields subsidiary, was acquired while in bankruptcy by National-Oilwell, Inc. in November, 1999.

Triplex plunger-type mud pumps feature a reciprocating, positive displacement pump design utilizing three plungers to safely transfer high-viscosity fluids under high pressure over an extended depth. Although they have many industrial applications, these pumps have become an essential part of oil well drilling rigs where they’re used to provide smooth discharge of mud and debris from oil wells.

In addition to their use in drilling and well service operations, mud pumps are also frequently used to handle corrosive or abrasive fluids, as well as slurries containing relatively large particulates, in applications like commercial car washes, wastewater treatment, cementing, and desalination operations.

DAC Worldwide’s Representative Triplex, Plunger Mud Pump Dissectible (295-418) is an economical, conveniently-sized triplex plunger-type mud pump assembly that teaches learners hands-on maintenance activities commonly required on larger mud pump assemblies used in upstream oilfield production operations.

For example, mud pump assembly is used on well sites maintain downhole backpressure, to lubricate the rotating drill bit, and to help recycle and remove rock debris resulting from drilling activities. These heavy-duty, high-pressure pumps require regular refurbishment, inspection, and repair in the field.

DAC Worldwide’s dissectible mud pump assembly is a realistic sample that’s similar in geometry, design, and operating characteristics to the larger varieties learners will encounter on the job. DAC Worldwide chooses popular name-brand pumps for its dissectibles to ensure industrial and oil and gas training relevancy.

Using the dissectible mud pump, learners will gain hands-on experience with the operating principles, regular maintenance activities, and nomenclature/parts identification at a more convenient scale in the classroom or lab.

Technical training is most effective when learners can gain hands-on practice with industry-standard components they’ll encounter on the job. The Representative Triplex, Plunger Mud Pump Dissectible features a wide variety of common, industrial-quality components to provide learners with a realistic training experience that will build skills that translate easily to the workplace.

The Representative Triplex, Plunger Mud Pump Dissectible is a sturdy unit with a complete triplex, reciprocating, 20+ bhp plunger pump with .75" plunger, 1.5" stroke, and 3" cylinder sleeve. The unit allows for complete disassembly, assembly, and inspection, including removal of plungers, packing, and valves.

The dissectible mud pump comes with a formed-steel, powder-coated baseplate. It can also be mounted on a compatible DAC Worldwide Extended Electromechanical Workstation (903). Each unit comes with the manufacturer’s installation and maintenance manual.

Premium Oilfield Technologies takes the responsibility of listening to our clients’ concerns very seriously. Acting on those needs enables Premium to offer robust solutions to customer issues at the rig. The Caliber® DS-7500 Fluid Ends bring together our years of field experience and unmatched client interface to represent the NEW standard for your Gardner Denver pumps.

Tired of changing mud pump pistons? We have your solution. The TD will work in all types of drilling mud including oil based, synthetic and water based. It was specifically designed to work in applications where water based mud is used or in situations where WBM is used on the top side & OBM is used on the bottom end. This eliminates the need for changing the piston midway through the drilling program. The “TD” or “Total Depth” name reflects our commitment to make a single piston that will last from “spud” to “TD”. This piston has been engineered with a unique friction reducing material bonded into the urethane of the sealing lip. Because the TD is built to withstand friction in the liner, wear on your parts is minimized and savings is maximized. The Patriot™ TD is also designed to meet pressures of 7500 psi as well as temperatures up to 220 degrees.

It’s time for piston mud pumps to enter the 21st century. Centerline Mud Pumps utilize common, industry-proven, and easily obtained fluid end parts. Designed to give you better flow capacity, pressure, size and weight advantages, that you won’t find anywhere else. Centerline Mud Pumps are built to exceed the most demanding specifications in the industry. These pumps are built to last.

Centerline Manufacturing is pleased to introduce their line of hydraulic drive mud pumps. Since 1983, Centerline Manufacturing has been involved in the design, manufacture, and production of drilling equipment, support equipment, and tooling for the water well industry. Our line of mud pumps include several new milestone technologies not found anywhere else in the industry.

Provides 150-180* GPM (Gallon Per Minute) of standard mud flow at 350 psi continuous. The 180 GPM is a provisional condition that requires the mud pressure to be below 275 psi and the hydraulic oil temperature below 165 degrees F.

Provides 300-360* GPM (Gallon Per Minute) of standard mud flow at 350 psi Continuous.  The 360 GPM is a provisional condition that requires the mud pressure to be below 275 psi and the hydraulic oil temperature below 165 degrees F.

Provides 450-540* GPM (Gallon per Minute) of standard mud flow ar 350 psi Continuous.  The 540 GPM is a provisional condition that requires the mud pressure to be below 275 psi and the hydraulic oil temperature below 165 degrees F.

Weir provides the oil and gas industry with the best in full open valve and seat technology and manufactures a wide variety of valves and seats for workover pumps, high pressure well service fracturing pumps, cementing pumps and mud pumps through its Novatech™ pressure pumping equipment line.

Novatech leads the industry in full open valve and seat technology and manufactures valves and seats for workover pumps, high pressure well service fracturing pumps, cementing pumps and mud pumps. Novatech also manufactures caged assemblies for almost all well service pumps and applications, including workover, cementing, acidizing and fracking. Novatech developed the first valve and seat in the industry rated for continuous service at 7,500 psi. Products are 100% made in U.S.A.

Reasontek carry Weir/Novatech products for oilfield applications including valves, seats, inserts replacement of pump maintenance. Please check the catalogue below and let us know your request.