colonial overshot factory

Overshot: The earliest coverlets were woven using an overshot weave. There is a ground cloth of plain weave linen or cotton with a supplementary pattern weft, usually of dyed wool, added to create a geometric pattern based on simple combinations of blocks. The weaver creates the pattern by raising and lowering the pattern weft with treadles to create vibrant, reversible geometric patterns. Overshot coverlets could be woven domestically by men or women on simple four-shaft looms, and the craft persists to this day.

Summer-and-Winter: This structure is a type of overshot with strict rules about supplementary pattern weft float distances. The weft yarns float over no more than two warp yarns. This creates a denser fabric with a tighter weave. Summer-and-Winter is so named because one side of the coverlet features more wool than the other, thus giving the coverlet a summer side and a winter side. This structure may be an American invention. Its origins are somewhat mysterious, but it seems to have evolved out of a British weaving tradition.

Multi-harness/Star and Diamond: This group of coverlets is characterized not by the structure but by the intricacy of patterning. Usually executed in overshot, Beiderwand, or geometric double cloth, these coverlets were made almost all made in Eastern Pennsylvania by professional weavers on looms with between twelve and twenty-six shafts.

America’s earliest coverlets were woven in New England, usually in overshot patterns and by women working collectively to produce textiles for their own homes and for sale locally. Laurel Thatcher Ulrich’s book, Age of Homespun examines this pre-Revolutionary economy in which women shared labor, raw materials, and textile equipment to supplement family incomes. As the nineteenth century approached and textile mills emerged first in New England, new groups of European immigrant weavers would arrive in New England before moving westward to cheaper available land and spread industrialization to America’s rural interior.

Southern coverlets almost always tended to be woven in overshot patterns. Traditional hand-weaving also survived longest in the South. Southern Appalachian women were still weaving overshot coverlets at the turn of the twentieth century. These women and their coverlets helped in inspire a wave of Settlement Schools and mail-order cottage industries throughout the Southern Appalachian region, inspiring and contributing to Colonial Revival design and the Handicraft Revival. Before the Civil War, enslaved labor was often used in the production of Southern coverlets, both to grow and process the raw materials, and to transform those materials into a finished product.

Overshot: The earliest coverlets were woven using an overshot weave. There is a ground cloth of plain weave linen or cotton with a supplementary pattern weft, usually of dyed wool, added to create a geometric pattern based on simple combinations of blocks. The weaver creates the pattern by raising and lowering the pattern weft with treadles to create vibrant, reversible geometric patterns. Overshot coverlets could be woven domestically by men or women on simple four-shaft looms, and the craft persists to this day.

Summer-and-Winter: This structure is a type of overshot with strict rules about supplementary pattern weft float distances. The weft yarns float over no more than two warp yarns. This creates a denser fabric with a tighter weave. Summer-and-Winter is so named because one side of the coverlet features more wool than the other, thus giving the coverlet a summer side and a winter side. This structure may be an American invention. Its origins are somewhat mysterious, but it seems to have evolved out of a British weaving tradition.

Multi-harness/Star and Diamond: This group of coverlets is characterized not by the structure but by the intricacy of patterning. Usually executed in overshot, Beiderwand, or geometric double cloth, these coverlets were made almost all made in Eastern Pennsylvania by professional weavers on looms with between twelve and twenty-six shafts.

America’s earliest coverlets were woven in New England, usually in overshot patterns and by women working collectively to produce textiles for their own homes and for sale locally. Laurel Thatcher Ulrich’s book, Age of Homespun examines this pre-Revolutionary economy in which women shared labor, raw materials, and textile equipment to supplement family incomes. As the nineteenth century approached and textile mills emerged first in New England, new groups of European immigrant weavers would arrive in New England before moving westward to cheaper available land and spread industrialization to America’s rural interior.

Southern coverlets almost always tended to be woven in overshot patterns. Traditional hand-weaving also survived longest in the South. Southern Appalachian women were still weaving overshot coverlets at the turn of the twentieth century. These women and their coverlets helped in inspire a wave of Settlement Schools and mail-order cottage industries throughout the Southern Appalachian region, inspiring and contributing to Colonial Revival design and the Handicraft Revival. Before the Civil War, enslaved labor was often used in the production of Southern coverlets, both to grow and process the raw materials, and to transform those materials into a finished product.

Is it old Colonial blankets, usually white background with blue, black or red wool pattern and large, large designs? A corner box with the weaver"s initials and a date.They bring to mind an image of early residents of colonial America and also the British Colonies, later to be called Upper and Lower Canada.

It is thought that overshot was brought over from Europe with the early arrivals to the New Land. Settlers brought many ideas and tools with them and adapted them to the new life here. With a colder climate and long winters, overshot blankets meant you had a thick stable cloth, woven on four shafts, that kept the sleeper warm and also served as a decorative bed covering.

I have seen some stunning coverlets quietly doing their job in movies: "The Patriot" with Mel Gibson and Heath Ledger. I had to watch it again and freeze frame the movie to get a good look! It was a natural setting for a colonial coverlet. The coverlet that was wrapped around Dakota Fanning in "War of the Worlds", featuring Tom Cruise was a pleasant surprise! Are you one of those weavers who"s eye scans movie scenes for textiles and gets excited when you spot something handwoven ?

Lets get back to our weaving with overshot and some of the basics with the four shaft variety. I need to point out here that these are simple guidelines and by no means complete. Just a small primer to pique your interest. I will post reading / study material list at the end. These notes are based on an overshot study I undertook some years ago.

Most new weavers are introduced to overshot at an early newbie weaver stage and usually start with a draft from Marguerite Davison"s classic: A Handweaver"s Pattern Book.Itsstill available to purchase after all these years. The drafts in this book are for sinking shaft looms such as counterbalance looms. You can flip the tie up for jack looms. If you don"t, it means you will be weaving the pattern upside down, which isn"t a problem but it would be nice to see the front as you weave. This little detail would make it confusing for new weavers starting on overshot for the first time, in addition to handling two shuttles!

Overshot is a twill derivative using two threads to create a unit block. This means you can have four blocks on four shafts. One thread in each block, is shared by the next block. This one thread in common creates half units in between blocks of either all pattern or all tabby. (This can be expanded through to eight shafts but we"ll stick with four shafts for this post) See what I mean by this in the picture below:

Overshot is actually two pieces of cloth, being woven simultaneously; one is a tabby or plain weave cloth, the second is the pattern that "over-shoots" the plain weave. You throw one shuttle for the plain weave and a second shuttle for the pattern weft, beating *very* firmly between each shot. If you were to take away the pattern weft, you would find a perfectly balanced 50/50 plain weave cloth. The pattern weft should compact well but be "lofty" to cover and produce blocks of solid colour with no plain weave peeking through. Normally the pattern weft is twice the size of the tabby yarn. Traditionally, cotton for tabby and with wool for pattern.

I keep the "odd" tabbies of treadles one and three to enter from the left hand side, and the "even" tabbies of treadles two and four from the right hand side. Also I work with both shuttles, tabby and weft, on one side of the warp. If you end up with divided shuttles then you have a treadling error to find!. The shuttles can be awkward to coordinate at first but you soon develop a rhythm. Be aware that many overshot drafts may say "use tabby" but don"t show it in the treadling. Then there are some that don"t mention the tabby at all. They are assuming you know to insert it.

The majority of overshot is woven "as drawn in" which means you repeat the exact threading as your treadling. Old drafts say "tromp as writ" which is the same thing.

Twill fashion is where you treadle a block over again to produce exact squares. This may be more repeats than is in the threading. You can also follow twill treadlings such as: rosepath ( 1, 2, 3, 4, 1, 4, 3, 2, 1), point twill (1, 2, 3, 4, 3, 2, 1) , or broken twill (1, 2, 4, 3). Its then called overshot treadled as rosepath, or treadled as summer and winter. There are many other ways to vary the treadling and these all make very pretty borders! The following examples are from my first level of the Guild of Canadian Weavers Test. I took portions of the treadling and created these border patterns. They had to have a purpose for being woven. Click to enlarge...

When designing overshot patterns you can place many identical units together and then continue through to other blocks but the turning point block in your design will have an uneven number of threads. When treadling, the turning blocks are treadled one extra repeat.

So besides bed coverlets, what else can you make with overshot? I have seen beautiful modern looking table runners, scarves, overshot style borders on placemats and towels. I saw a beautiful (apparently) plain weave table cloth that had inlaid overshot motifs scattered like stars! They looked like snowflakes on the royal blue cloth.

I always thought it would be a neat challenge to weave overshot and have it look totally modern and comfortable in today"s home. ( Its on my "to-do" list..)

So if you have followed me through to this point and are now thinking it might be nice to try some overshot study yourself. Perhaps try inventing some borders for towels? Here are a few books on overshot that are on my library shelf:

Antique Colonial hand loomed Linsey Woolsey overshot coverlet in rust and moss chariot wheel/tables motif. The wool has retained great body and a fabulous depth of color. Linsey...

The origin of the technique itself may have started in Persia and spread to other parts of the world, according to the author, Hans E. Wulff, of The Traditional Crafts of Persia. However, it is all relatively obscured by history. In The Key to Weavingby Mary E. Black, she mentioned that one weaver, who was unable to find a legitimate definition of the technique thought that the name “overshot” was a derivative of the idea that “the last thread of one pattern block overshoots the first thread of the next pattern block.” I personally think it is because the pattern weft overshoots the ground warp and weft webbing.

Overshot gained popularity and a place in history during the turn of the 19th century in North America for coverlets. Coverlets are woven bedcovers, often placed as the topmost covering on the bed. A quote that I feel strengthens the craftsmanship and labor that goes into weaving an overshot coverlet is from The National Museum of the American Coverlet:

Though, popular in many states during the early to mid 19th centuries, the extensive development of overshot weaving as a form of design and expression was fostered in rural southern Appalachia. It remained a staple of hand-weavers in the region until the early 20th century. In New England, around 1875, the invention of the Jacquard loom, the success of chemical dyes and the evolution of creating milled yarns, changed the look of coverlets entirely. The designs woven in New England textile mills were predominantly pictorial and curvilinear. So, while the weavers of New England set down their shuttles in favor of complex imagery in their textiles, the weavers of Southern Appalachia continued to weave for at least another hundred years using single strand, hand spun, irregular wool yarn that was dyed with vegetable matter, by choice.

And, due to the nature of design, overshot can be woven on simpler four harness looms. This was a means for many weavers to explore this technique who may not have the financial means to a more complicated loom. With this type of patterning a blanket could be woven in narrower strips and then hand sewn together to cover larger beds. This allowed weavers to create complex patterns that spanned the entirety of the bed.

What makes overshot so incredibly interesting that it was fundamentally a development of American weavers looking to express themselves. Many of the traditional patterns have mysterious names such as “Maltese Cross”, “Liley of the West”, “Blooming Leaf of Mexico” and “Lee’s Surrender”. Although the names are curious, the patterns that were developed from the variations of four simple blocks are incredibly intricate and luxurious.

This is only the tip of the iceberg with regard to the history of this woven structure. If you are interested in learning more about the culture and meaning of overshot, check out these resources!

The National Museum of the American Coverlet- a museum located in Bedford, Pennsylvania that has an extensive collection of traditional and jacquard overshot coverlets. Great information online and they have a “Coverlet College” which is a weekend series of lectures to learn everything about the American coverlet. Check out their website - coverletmuseum.org

Textile Art of Southern Appalachia: The Quiet Work of Women – This was an exhibit that traveled from Lowell, Massachusetts, Morehead, Kentucky, Knoxville, Tennessee, Raleigh, North Carolina, and ended at the Royal Museum in Edinburgh, Scotland. The exhibit contained a large number of overshot coverlets and the personal histories of those who wove them. I learned of this exhibit through an article written by Kathryn Liebowitz for the 2001, June/July edition of the magazine “Art New England”. The book that accompanied the exhibit, written by Kathleen Curtis Wilson, contains some of the rich history of these weavers and the cloth they created. I have not personally read the book, but it is now on the top of my wish list, so when I do, you will be the first to know about it! The book is called Textile Art of Southern Appalachia: The Quiet Work of Women and I look forward to reading it.

Overshot is one of those magic structures that appeals to both historical-minded weavers and thoroughly modern ones alike. Whether you want to re-create historical coverlets or create something stylish and new, overshot has you covered. As both a former historian and a millennial, I love all aspects of overshot, and if you’re like me, you’ll love our new eBook featuring ten 4-shaft overshot projects from the past decade of Handwoven.

When choosing projects for this new eBook, we wanted to let weavers see the progression of American overshot weaving. You’ll find projects based on traditional designs and drafts of old, projects featuring the miniature overshot of Bertha Gray Hayes, and wonderful—and modern—interpretations of this timeless weave structure. When you weave through the projects in this book, you get to weave through history.

Of course, you don’t have to take my word for it; just take a look at some of the fabulous projects featured within! There’s the fabulous Prim Rose Table Runner by Norma Smayda and Ann Rudman based on a draft from Weaver Rose, the Wandering Vine Table Runner from Tom Knisely (this also happens to be my all-time favorite Tom Knisely project, which is saying something), Tracy Kaestner’s Sweet Little Wedding Towels that pay homage to that famous weaver of “little” overshot, Bertha Gray Hayes, and oh, so much more.

It is a popular and well know weave structure with well known motif designs such as Honeysuckle, Snails trails, Cat’s Paw, Young lover’s knot and Maple leaf. Overshot means the weft shoots either over or under the warp.

The Treadling for Overshot is a 2/2 Twill. That is 1-2, 2-3, 3-4, 4-1. Overshot is woven with a thick pattern thread alternating with a thinner tabby thread. The pattern block may be repeated as many times as you like to build up a pleasing block. So it will be pattern thread, tabby a, pattern thread, tabby b. Lift 1 and 3 for tabby a and 2 and 4 for tabby b.

Monks belt, so called because a monks’ status in the monastery was indicated by the pattern woven on the belt is different from the other Overshots motifs as it is woven in 2 blocks on opposites. A block will be either 1 and 2, or 3 and 4. The pattern is created by the varying size of the blocks.

It is not difficult to design your own overshot pattern. A name draft is just one of the ways to do so. The above tablecloth was made by a group of weavers, each wove a square and many of them designed their own name drafts.