miniature overshot patterns for hand weaving manufacturer

This book features the original sample collection and handwritten drafts of the talented, early 20th century weaver, Bertha Gray Hayes of Providence, Rhode Island. She designed and wove miniature overshot patterns for four-harness looms that are creative and unique. The book contains color reproductions of 72 original sample cards and 20 recently discovered patterns, many shown with a picture of the woven sample, and each with computer-generated drawdowns and drafting patterns. Her designs are unique in their asymmetry and personal in her use of name drafting to create the designs.

Bertha Hayes attended the first nine National Conferences of American Handweavers (1938-1946). She learned to weave by herself through the Shuttle-Craft home course and was a charter member of the Shuttle-Craft Guild, and authored articles on weaving.

This book features the original sample collection and handwritten drafts of the talented, early 20th century weaver, Bertha Gray Hayes of Providence, Rhode Island. She designed and wove miniature overshot patterns for four-harness looms that are creative and unique. The book contains color reproductions of 72 original sample cards and 20 recently discovered patterns, many shown with a picture of the woven sample, and each with computer-generated drawdowns and drafting patterns.

Her designs are unique in their asymmetry and personal in her use of name drafting to create the designs. Bertha Hayes attended the first nine National Conferences of American Handweavers (1938-1946). She learned to weave by herself through the Shuttle-Craft home course and was a charter member of the Shuttle-Craft Guild, and authored articles on weaving.

About the authors: The Weavers" Guild of Rhode Island was founded in 1947 to promote understanding and the practice of handweaving. It offers monthly programs and workshops, and is an active member of the New England Weavers Seminar.

By Norma Smayda, Gretchen White, Jody Brown, and Katharine Schelleng. These four weavers have assembled the sample collection of miniature overshot patterns for four harness looms created in the early 20th century by Bertha Gray Hayes. The book contains color reproductions and computer-generated drawdowns for 92 designs. These differ from traditional overshot designs in that they are often based on name drafts and many are not woven "as drawn in", giving many of them a dynamic, asymmetrical style.

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Today’s weavers owe much to the early 20th-century giants who revived handweaving in the American craft scene: Mary Meigs Atwater and the Shuttle-Craft Guild, Harriet Tidball, and Osma Gallinger Tod. But if you’ve ever woven a miniature overshot or a name draft, you may have to thank a lesser-known but passionate weaver named Bertha Gray Hayes.

Bertha Gray Hayes was born in Middleborough, Massachusetts, in 1878. Little is known of her early life, but she moved to Providence, Rhode Island in 1914, and from 1931 until her death in 1947, she worked as a clerk and bookkeeper at the Providence Gas Company. According to the book Weaving Designs by Bertha Gray Hayes: Miniature Overshot Patterns, former coworkers remembered her youthful appearance, poise, and tasteful dress, but their most profound memory was that “weaving was her life.”

Sweet Little Wedding Towels by Tracy Kaestner, inspired by the overshot pattern called Waldenweave from Weaving Designs by Bertha Gray Hayes: Miniature Overshot Patterns.

No one knows what started Bertha Hayes down the weaving path. Perhaps it was the rich textile heritage of her adopted home, Rhode Island. But in 1923, she became a charter subscriber to Mary Meigs Atwater’s correspondence course, the Shuttle-Craft Course in Weaving. She kept a scrapbook of lessons and ideas. At some point, she struck out on her own, taking traditional overshot in new directions.

For the full article, and to get the pattern for the Sweet Little Wedding Towels, please see: "Traditions: Sweet Little Overshot, THE LEGACY OF BERTHA GRAY HAYES" by Anita Osterhaug found in Handwoven November/December 2016, page 58

After weaving the project samples for my book, I had a bit of an 8/4 cotton warp remaining on the loom. I perused my stack of Handwoven magazines and saved project files for some inspiration and decided upon weaving a little overshot on this remnant.

For the Non-Weavers - Overshot is a weaving technique. If you are familiar with Colonial coverlets, they were traditionally woven in overshot patterns. Here is a link with great photos Woven American Coverlets.

Unlike Krokbragd, a wealth of information exists on how to weave overshot. Just about any weaving book will contain at least a chapter on the topic, as well as there are videos, articles and countless published drafts.

Back to my little overshot project, I found my inspiration in the November/December 2017 issue of Handwovenin an article by Inga Marie Carmel entitled ‘Exploring Overshot’. The author chose a draft called Blossom, a Bertha Gray Hayes miniature overshot pattern.

Bertha Gray Hayes was an early 20th century weaver known for her miniature overshot and name draft designs. Miniature overshot pares down an established overshot pattern to its bare minimum while still maintaining the integrity of the pattern’s character. For more on the subject, check out Weaving Designs By Bertha Gray Hayes: Miniature Overshot Patterns by Norma Smayda, Gretchen White, Jody Brown, and Katharine Schelleng.

In Ms. Carmel’s sampler, she explored six different treadlings of the Blossom pattern. Since I had a much smaller warp, I had to do a bit of reworking in Weaveit (the weaving software program I use). I was only able to weave three of the six variations; the star and rose which are two of the basic overshot treadlings, and a variation referred to as “in the Scandinavian manner”.

Typical of overshot samplers and coverlets, the motifs are framed by a complementary border. If you compare my left selvedge with the right, you will notice that I did not quite work out the correct border. Although I’m not keen to sample, this certainly is a good example where sampling would be beneficial before committing to weaving the edited draft on a much larger project.

An interesting feature of overshot is that the reverse side is generally also equally attractive. I actually chose this reverse side as the “front” of my project.

As I said at the beginning of the post, the warp is 8/4 cotton, as is the tabby weft. The pattern weft is Borg’s 6/2 Tuna wool in the color Denim. I had to add a couple of ends to my warp for a total of 107 ends at 15 EPI (sleyed 2-1 in 10-dent reed). I used my typical method of throwing a few picks of fusible thread (see this post) as I planned to do a hemmed finish. In the end, I hemmed just one end and left the other to fringe. I wet finished the little piece of fabric and when it was almost dry, gave it a hard press.

To make my mini pouch, I folded the fabric and whipstitched the sides (no turned seam). I didn’t like the fringe, so I trimmed close to the fused thread and the cotton fuzzed into a cute edge. The finished size is 6 1/4” x 4 1/2” (folded); the perfect size for my reading glasses or phone. See that little button . . .

After weaving the project samples for my book, I had a bit of an 8/4 cotton warp remaining on the loom. I perused my stack of Handwoven magazines and saved project files for some inspiration and decided upon weaving a little overshot on this remnant.

For the Non-Weavers - Overshot is a weaving technique. If you are familiar with Colonial coverlets, they were traditionally woven in overshot patterns. Here is a link with great photos Woven American Coverlets.

Unlike Krokbragd, a wealth of information exists on how to weave overshot. Just about any weaving book will contain at least a chapter on the topic, as well as there are videos, articles and countless published drafts.

Back to my little overshot project, I found my inspiration in the November/December 2017 issue of Handwovenin an article by Inga Marie Carmel entitled ‘Exploring Overshot’. The author chose a draft called Blossom, a Bertha Gray Hayes miniature overshot pattern.

Bertha Gray Hayes was an early 20th century weaver known for her miniature overshot and name draft designs. Miniature overshot pares down an established overshot pattern to its bare minimum while still maintaining the integrity of the pattern’s character. For more on the subject, check out Weaving Designs By Bertha Gray Hayes: Miniature Overshot Patterns by Norma Smayda, Gretchen White, Jody Brown, and Katharine Schelleng.

In Ms. Carmel’s sampler, she explored six different treadlings of the Blossom pattern. Since I had a much smaller warp, I had to do a bit of reworking in Weaveit (the weaving software program I use). I was only able to weave three of the six variations; the star and rose which are two of the basic overshot treadlings, and a variation referred to as “in the Scandinavian manner”.

Typical of overshot samplers and coverlets, the motifs are framed by a complementary border. If you compare my left selvedge with the right, you will notice that I did not quite work out the correct border. Although I’m not keen to sample, this certainly is a good example where sampling would be beneficial before committing to weaving the edited draft on a much larger project.

An interesting feature of overshot is that the reverse side is generally also equally attractive. I actually chose this reverse side as the “front” of my project.

As I said at the beginning of the post, the warp is 8/4 cotton, as is the tabby weft. The pattern weft is Borg’s 6/2 Tuna wool in the color Denim. I had to add a couple of ends to my warp for a total of 107 ends at 15 EPI (sleyed 2-1 in 10-dent reed). I used my typical method of throwing a few picks of fusible thread (see this post) as I planned to do a hemmed finish. In the end, I hemmed just one end and left the other to fringe. I wet finished the little piece of fabric and when it was almost dry, gave it a hard press.

To make my mini pouch, I folded the fabric and whipstitched the sides (no turned seam). I didn’t like the fringe, so I trimmed close to the fused thread and the cotton fuzzed into a cute edge. The finished size is 6 1/4” x 4 1/2” (folded); the perfect size for my reading glasses or phone. See that little button . . .

Overshot: The earliest coverlets were woven using an overshot weave. There is a ground cloth of plain weave linen or cotton with a supplementary pattern weft, usually of dyed wool, added to create a geometric pattern based on simple combinations of blocks. The weaver creates the pattern by raising and lowering the pattern weft with treadles to create vibrant, reversible geometric patterns. Overshot coverlets could be woven domestically by men or women on simple four-shaft looms, and the craft persists to this day.

Summer-and-Winter: This structure is a type of overshot with strict rules about supplementary pattern weft float distances. The weft yarns float over no more than two warp yarns. This creates a denser fabric with a tighter weave. Summer-and-Winter is so named because one side of the coverlet features more wool than the other, thus giving the coverlet a summer side and a winter side. This structure may be an American invention. Its origins are somewhat mysterious, but it seems to have evolved out of a British weaving tradition.

Double Cloth: Usually associated with professional weavers, double cloth is formed from two plain weave fabrics that swap places with one another, interlocking the textile and creating the pattern. Coverlet weavers initially used German, geometric, block-weaving patterns to create decorative coverlets and ingrain carpeting. These coverlets contain twice the yarn and are twice as heavy as other coverlets.

Beiderwand: Weavers in Northern Germany and Southern Denmark first used this structure in the seventeenth century to weave bed curtains and textiles for clothing. Beiderwand is an integrated structure, and the design alternates sections of warp-faced and weft-faced plain weave. Beiderwand coverlets can be either true Beiderwand or the more common tied-Beiderwand. This structure is identifiable by the ribbed appearance of the textile created by the addition of a supplementary binding warp.

Multi-harness/Star and Diamond: This group of coverlets is characterized not by the structure but by the intricacy of patterning. Usually executed in overshot, Beiderwand, or geometric double cloth, these coverlets were made almost all made in Eastern Pennsylvania by professional weavers on looms with between twelve and twenty-six shafts.

America’s earliest coverlets were woven in New England, usually in overshot patterns and by women working collectively to produce textiles for their own homes and for sale locally. Laurel Thatcher Ulrich’s book, Age of Homespun examines this pre-Revolutionary economy in which women shared labor, raw materials, and textile equipment to supplement family incomes. As the nineteenth century approached and textile mills emerged first in New England, new groups of European immigrant weavers would arrive in New England before moving westward to cheaper available land and spread industrialization to America’s rural interior.

The coverlets from New York and New Jersey are among the earliest Figured and Fancy coverlets. NMAH possesses the earliest Figured and Fancy coverlet (dated 1817), made on Long Island by an unknown weaver. These coverlets are associated primarily with Scottish and Scots-Irish immigrant weavers who were recruited from Britain to provide a skilled workforce for America’s earliest woolen textile mills, and then established their own businesses. New York and New Jersey coverlets are primarily blue and white, double cloth and feature refined Neoclassical and Victorian motifs. Long Island and the Finger Lakes region of New York as well as Bergen County, New Jersey were major centers of coverlet production.

Coverlet weavers were among some of the earliest European settler in the Northwest Territories. After helping to clear the land and establish agriculture, these weavers focused their attentions on establishing mills and weaving operations with local supplies, for local markets. This economic pattern helped introduce the American interior to an industrial economy. It also allowed the weaver to free himself and his family from traditional, less-favorable urban factory life. New land in Ohio and Indiana enticed weavers from the New York and Mid-Atlantic traditions to settle in the Northwest Territories. As a result, coverlets from this region hybridized, blending the fondness for color found in Pennsylvania coverlets with the refinement of design and Scottish influence of the New York coverlets.

Southern coverlets almost always tended to be woven in overshot patterns. Traditional hand-weaving also survived longest in the South. Southern Appalachian women were still weaving overshot coverlets at the turn of the twentieth century. These women and their coverlets helped in inspire a wave of Settlement Schools and mail-order cottage industries throughout the Southern Appalachian region, inspiring and contributing to Colonial Revival design and the Handicraft Revival. Before the Civil War, enslaved labor was often used in the production of Southern coverlets, both to grow and process the raw materials, and to transform those materials into a finished product.

Because so many coverlets have been passed down as family heirlooms, retaining documentation on their maker or users, they provide a visual catalog of America’s path toward and response to industrialization. Coverlet weavers have sometimes been categorized as artisan weavers fighting to keep a traditional craft alive. New research, however, is showing that many of these weavers were on the forefront of industry in rural America. Many coverlet weavers began their American odyssey as immigrants, recruited from European textile factories—along with their families—to help establish industrial mills in America. Families saved their money, bought cheaper land in America’s rural interior and took their mechanical skills and ideas about industrial organization into the American heartland. Once there, these weavers found options. They could operate as weaver-farmers, own a small workshop, partner with a local carding mill, or open their own small, regional factories. They were quick to embrace new weaving technologies, including power looms, and frequently advertised in local newspapers. Coverlet weavers created small pockets of residentiary industry that relied on a steady flow of European-trained immigrants. These small factories remained successful until after the Civil War when the railroads made mass-produced, industrial goods more readily available nationwide.

Fast forward 15 years and Sabahar now employs over 200 artisans. Weavers, spinners, dyers, silk farmers and finishers. It is an amazing success story that sits on top of a mountain of determination, dedication and above all, love.

There are so many parts to this story but it really should start with these lovely little critters… eri silk moths. By the way, Saba is the Amharic word for queen and Hari is the Amharic word for silk… a perfect name for Sabahar.

Sabahar is the pioneer of silk production in Ethiopia. Kathy brought her silk cocoons from Assam India where Eri silk originates. The name eri comes from the Assamese word “era”, meaning castor and that is exactly what these caterpillars eat. Ethiopia has an abundant supply of Castor trees which made it a perfect silk match for the country.

It takes five days for the eggs to hatch… they moult four times during their lifespan of approximately 45 days depending upon the temperature… this little guy on the left is almost full grown, the pair on the right are fully grown… when they get to this size and become pale in colour you hold them to your ear, rub their backs and if they sound hollow, they’re ready to spin… two caterpillars are placed in a paper cone, trays of cones sealed up ready to spin… it takes two days to spin and another seven days for the metamorphosis to occur…

Cotton spinning on drop spindles has a strong tradition in Ethiopia and Eri silk has similarities to cotton. The caterpillar spins a staple silk unlike other silk worms which spin a filament silk, like Bombyx and Tussah. Eri silk cannot be reeled making it the perfect fibre to give to traditional cotton spinners. The cocoons are first boiled and the spinners spin directly from these cocoon masses. Along with spinning Eri Silk, Sabahar employs dozens of cotton spinners who spin in their homes. Everyday spun cotton is collected and delivered to Sabahar for sorting and quality control.

Cocoons are boiled and spun directly from these cocoon masses… the silk is spun on wheels, while the cotton is spun on drop spindles… every day deliveries of cotton arrive and are sorted into different grades… the cobs are turned into skeins ready for dyeing.

After returning from a fabulous time at the New England Weavers Seminar in July, I found myself rewriting the beginning of this article. I was so lucky to spend two days in a round-robin style class taught by Marjie Thompson entitled 18th & 19th Century High Fashion for the Middle Class. To say that Marjie knows an extraordinary amount about historic textiles seems to be an understatement. Oh, to have an hour swimming about in her brain!

There were ten of us in the class, and we rotated, weaving a new sample at each loom. Marjie shared her knowledge of the patterns we sampled, and I came away with an even greater interest in this subject in addition to a binder filled with samples. There really is no greater way to learn than a hands-on workshop. I am already preparing to wind a warp for a dimity project. I’ll keep you posted on my progress.

One interesting piece of information I learned is that overshot is a fairly modern term. Originally this type of weaving would have been referred to as floats or floatwork. It seems that many people are returning to this original terminology, though the weaving world has thus far shown little interest in making the change back. Personally, I like it. Floatwork sounds a bit less frenetic than overshot – as though I’m peacefully hitting my mark rather than missing it in a wild fashion.

Until recently, my floatwork experience was limited to one project. This was created using Cascade 220 back in April 2008. The pattern is Leaves on p. 118 of The Handweaver’s Pattern Directory by Anne Dixon. I was criticized for having floats that were too long and would easily snag, but I loved my fabric. I turned it into a little tote that fit perfectly into my bike basket and never experienced a snag. Thankfully I took a photo back then, as the bag is currently in storage and missing the bike paths of Boulder.

When I first considered writing this article, I wasn’t confident enough with my weaving vocabulary to write something that a true beginner might actually understand. The information out there assumed, and still assumes, a certain level of weaving knowledge. I learn best by seeing something demonstrated, not by trying to translate written instructions. So how does one write an article for people like me? Let’s start with some basic terminology.

Floatwork, formerly known as overshot which was originally known as floatwork, is a block design traditionally woven on four shafts where a heavier pattern yarn floats above a plain weave ground cloth and creates a raised pattern. Your plain weave background cloth is woven using a finer yarn in your warp and in every other weft pick (these weft picks being the ‘use tabby’ part of your pattern.)

This finer yarn is hidden in places by the thicker yarn floats, blended in places with the thicker yarn (as plain weave) creating areas that are shaded (referred to as halftone), and woven across itself to create delicate areas of plain weave. Most of us think of antique coverlets when we hear ‘overshot.’

For some reason the term tabby has always annoyed me. It made me think of cats (I’ve got two – one of whom decided to take my seat when I got up to get a quick snack – and I love them both dearly) not weaving until I looked up the origin of the word on etymonline.com.

Back to business. Tabby is a plain weave pick that anchors your pattern pick in place. When weaving floatwork, every other weft pick is tabby. Your pattern pick needs the tabby pick to stabilize the cloth and keep the pattern picks from becoming distorted. This also means that you are working with two shuttles, one holding your tabby yarn and one holding your pattern yarn. This two-shuttle thing can be a bit awward at first, but you’ll get the hang of it with a little practice.

Initially, the concept of a block was the toughest one for me to grasp because I was looking at the pattern as a complete unit rather than a combination of units. The block is simply a unit or part of a particular pattern in the shape of a rectangle or a square. There are usually at least four threads in a block, two pattern and two tabby. So you treadle the same pattern pick two or more times in sequence (alternating with your anchoring tabby picks) to create a solid shape in your pattern. Think about coloring in graph paper. If you color in four squares in a row, it just looks like a thick line, right?

Here is the thing about floatwork that really helped it to make sense for me. It is basically a twill weave. As Mary Black puts it, “An examination of an overshot draft shows it to be made up of a repetitive sequence of the 1 and 2, 2 and 3, 3 and 4, and 4 and 1 twill blocks”.

Let’s look at the pattern picks only. When weaving, your pattern blocks should overlap by one thread. This creates a pattern that flows from unit to unit instead of making a sharp step. It also means that the last thread of a given block is the first thread of the next block, and as you are initially threading your loom, your threads will move from odd shaft to even shaft.

Choosing yarns to weave floatwork can be challenging. Generally speaking you want your pattern yarn to be about twice the diameter, or grist, of your tabby/warp yarn. Your tabby yarn and your warp yarn are generally the same yarn. I say generally because I can see so many non-traditional ways to weave floatwork that involve breaking the rules. Imagine, for example, taking a small part of a given pattern and blowing it up to a massive scale to do a wall hanging or using three different yarns to create a completely different visual experience!

When treadling a block pattern with tabby picks, I find it helpful to tie my tabby treadles on one side and my pattern treadles on the other. This way you can dance back and forth from left to right as the treadling sequence is always going to be pattern-tabby-pattern-tabby. It feels more like walking or pedaling a bicycle to alternate in this manner.

Probably the trickier part of treadling is keeping track of where you are in the sequence. Like many traditional floatwork patterns, the pattern I used is meant to be woven tromp as writ or as drawn in. This means that your treadling is the same as your threading. So if your threading is 1-2-1-2-3-2-3-4, then your pattern picks are treadled 1-2-1-2-3-2-3-4. You will be throwing tabby picks after each pattern pick, so your actual treadling looks like (inthis example let’s consider your tabby picks to be ‘a’ and ‘b’) 1-a-2-b-1-a-2-b-3-a-2-b-3-a-4-b. If this looks a bit intimidating, don’t fret. At first it might feel that way, but the pattern really does start to make sense after you get going.

I used a pattern from Mary Meigs Atwater’s Shuttle-Craft book listed in the Resources section. The draft is No. 18 Name Unknown and is on various pages depending on which printing of the book you have. (See the Resources section on the next page for an image of the draft.)

You can find it listed in the chapter or sub-chapter entitled ‘Notes on the Overshot Drafts.’ As someone who generally cheers on the underdog, I was drawn to this pattern without a name.

Atwater’s patterns are written for a sinking shed loom. For a rising shed loom, like the Baby Wolf I used, simply tie up the shafts left blank in the draft instead of the shafts she tells you to tie up. For all of her traditional floatwork patterns, including the pattern I used, this tie-up would be 3-4, 1-4, 1-2, 2-3. Your tabby tie up should be 1-3 and 2-4.

I washed this in my front-loading washing machine on the wool setting and air-dried it on the clothesline. There was a note in the book that No. 18 Name Unknown, and its friend No. 17, are “plain patterns and suitable for couch covers or the coverlet for a man’s room, rather than for more frivolous purposes”. Perfect. I’m not much for frivolous, and I had been looking for the perfect fabric to re-cover an old chair.

I tried my hand at a bit of reupholstering, and am quite pleased with the results. And now to find a way to keep the cats from having their way with it.

Here is a list of books and magazines that might be of interest if you’d like to learn more about floatwork/overshot. Many of these references include patterns in addition to thorough instructions.

Atwater, Mary Meigs. The Shuttle-Craft Book of American Handweaving. New York: The Macmillan Company, 1928. Just scored a first edition on ebay for $9! I now have three copies and am seriously in love with this book (taken with a grain of salt as she is rather traditional.)

If you can find this issue anywhere, I’d recommend picking it up. It’s full of great information on historic weaving, but also has a super article on understanding and writing drafts by Debbie Redding (aka Deborah Chandler).

If you have a particular interest in old coverlets, Eliza Calvert Hall’s A Book of Hand-Woven Coverlets and The Coverlet Book by Helene Bress are both interesting resources, the later being particularly thorough. I can only imagine the time and research that went into this pair of tomes. And if you are simply looking for patterns, The Handweaver’s Pattern Book by Marguerite Porter Davison and The Handweaver’s Pattern Directory by Anne Dixon are just for you.