what is overshot weaving factory

The origin of the technique itself may have started in Persia and spread to other parts of the world, according to the author, Hans E. Wulff, of The Traditional Crafts of Persia. However, it is all relatively obscured by history. In The Key to Weavingby Mary E. Black, she mentioned that one weaver, who was unable to find a legitimate definition of the technique thought that the name “overshot” was a derivative of the idea that “the last thread of one pattern block overshoots the first thread of the next pattern block.” I personally think it is because the pattern weft overshoots the ground warp and weft webbing.

Overshot gained popularity and a place in history during the turn of the 19th century in North America for coverlets. Coverlets are woven bedcovers, often placed as the topmost covering on the bed. A quote that I feel strengthens the craftsmanship and labor that goes into weaving an overshot coverlet is from The National Museum of the American Coverlet:

Though, popular in many states during the early to mid 19th centuries, the extensive development of overshot weaving as a form of design and expression was fostered in rural southern Appalachia. It remained a staple of hand-weavers in the region until the early 20th century. In New England, around 1875, the invention of the Jacquard loom, the success of chemical dyes and the evolution of creating milled yarns, changed the look of coverlets entirely. The designs woven in New England textile mills were predominantly pictorial and curvilinear. So, while the weavers of New England set down their shuttles in favor of complex imagery in their textiles, the weavers of Southern Appalachia continued to weave for at least another hundred years using single strand, hand spun, irregular wool yarn that was dyed with vegetable matter, by choice.

And, due to the nature of design, overshot can be woven on simpler four harness looms. This was a means for many weavers to explore this technique who may not have the financial means to a more complicated loom. With this type of patterning a blanket could be woven in narrower strips and then hand sewn together to cover larger beds. This allowed weavers to create complex patterns that spanned the entirety of the bed.

What makes overshot so incredibly interesting that it was fundamentally a development of American weavers looking to express themselves. Many of the traditional patterns have mysterious names such as “Maltese Cross”, “Liley of the West”, “Blooming Leaf of Mexico” and “Lee’s Surrender”. Although the names are curious, the patterns that were developed from the variations of four simple blocks are incredibly intricate and luxurious.

This is only the tip of the iceberg with regard to the history of this woven structure. If you are interested in learning more about the culture and meaning of overshot, check out these resources!

The National Museum of the American Coverlet- a museum located in Bedford, Pennsylvania that has an extensive collection of traditional and jacquard overshot coverlets. Great information online and they have a “Coverlet College” which is a weekend series of lectures to learn everything about the American coverlet. Check out their website - coverletmuseum.org

Textile Art of Southern Appalachia: The Quiet Work of Women – This was an exhibit that traveled from Lowell, Massachusetts, Morehead, Kentucky, Knoxville, Tennessee, Raleigh, North Carolina, and ended at the Royal Museum in Edinburgh, Scotland. The exhibit contained a large number of overshot coverlets and the personal histories of those who wove them. I learned of this exhibit through an article written by Kathryn Liebowitz for the 2001, June/July edition of the magazine “Art New England”. The book that accompanied the exhibit, written by Kathleen Curtis Wilson, contains some of the rich history of these weavers and the cloth they created. I have not personally read the book, but it is now on the top of my wish list, so when I do, you will be the first to know about it! The book is called Textile Art of Southern Appalachia: The Quiet Work of Women and I look forward to reading it.

what is overshot weaving factory

While it looks like it would be a very time-intensive and difficult technique to weave – it really isn’t! You just have to understand how and why it works the way it does. (We will get to that.)

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In its simplest form – overshot is a weaving technique that utilizes at least 2 different types of weft yarns and floats to create a pattern. These patterns are often heavily geometric.

Ground weft– plain weave pattern that is used between each row of your overshot pattern. This plain weave gives the textile structure and allows for large areas of overshot to be woven without creating an overly sleazy fabric. Without the use of a ground weft on an overshot pattern, the weaving would not hold together because there would not be enough warp and weft intersections to create a solid weaving.

They were most popular though in southern Appalachia and continued to be so even after textile technologies advanced. When other parts of colonial America moved to jacquard weaving, the weavers of southern Appalachia continued to weave their overshot coverlets by hand.

Since the overshot coverlets were most often woven at home on smaller looms they usually had a seam down the middle where two woven panels were sewn together.

The thing about overshot is that no matter the application, it is pretty impressive. Perhaps that is just my opinion, but due to how complex it can look, I feel that it is pretty safe to say.

Just because it was originally used for coverlets, does not mean it can only be used for coverlets. Changing aspects of the pattern like the colors used, or the way you use your ground weft can drastically change the look and feel of your weaving.

In the image below you can see the ground weft is not the same color throughout. Instead, I wove the ground weft as discontinuous so that I could add extra pattern and design into the weavings. In this case, you may be wondering how to deal with your weft yarns when they are in the middle of the weaving and not at the selvage.

The discontinuous weft yarns will float onto the back of the weaving until you are ready for them in their next pick. This does make your overshot weaving one sided since it will have vertical floats on the back. Keep this in mind if you want to try this technique out.

Also seen in the image above, the overshot yarn that I used was not all one color! This is a really simple way to get extra dimension and interest in your overshot if that is something you are looking for.

This makes it simple to be able to only weave overshot in certain parts of your weaving. If you want to do this then you can continue to weave your plain weave across the entire width of your weaving, but only weave overshot in specific areas. This creates a overshot section that functions similar to inlay.

Since the overshot pattern is strongly influenced by the weft yarns that are used it is important to choose the right yarns. Your weaving will be set up to the specification needed for a balanced plain weave. Make sure you understand EPI in order to get the right warp sett for your overshot weaving.

The ground weft used is almost always the same yarn as your warp. This allows the overshot weft to really be able to shine without contrasting warp and weft plain weave yarns.

In order to get the full effect of the overshot, it must be thick enough that when you are weaving your pattern it covers up the ground weft between each pass. If it is not thick enough to do this, it will still be overshot, but the full effect will not be seen.

What this warp thread does is serve as an all-purpose selvedge that does not correspond with your pattern. Instead, you would make sure to go around this warp thread every time to make sure that you are able to weave fully to the selvedge. Without this, your overshot weft will float awkwardly on the back of your weaving whenever the pattern does not take it to the edge.

I have mentioned this book multiple times because it really is such a great resource for any weaver looking to weave patterns of all types. It contains 23 pages of different overshot patterns (among so many other patterns) that you can set up on your floor or table loom.

Like a lot of different types of weaving, it is possible to do it on almost any type of loom that you have. The difference being that it might take you a little bit longer or require a bit more effort than if you did it on a traditional floor loom.

Weaving overshot on a frame loom or rigid heddle loom will require the use of string heddles and pick-up sticks that you have to manually use to create a shed.

what is overshot weaving factory

Overshot: The earliest coverlets were woven using an overshot weave. There is a ground cloth of plain weave linen or cotton with a supplementary pattern weft, usually of dyed wool, added to create a geometric pattern based on simple combinations of blocks. The weaver creates the pattern by raising and lowering the pattern weft with treadles to create vibrant, reversible geometric patterns. Overshot coverlets could be woven domestically by men or women on simple four-shaft looms, and the craft persists to this day.

Summer-and-Winter: This structure is a type of overshot with strict rules about supplementary pattern weft float distances. The weft yarns float over no more than two warp yarns. This creates a denser fabric with a tighter weave. Summer-and-Winter is so named because one side of the coverlet features more wool than the other, thus giving the coverlet a summer side and a winter side. This structure may be an American invention. Its origins are somewhat mysterious, but it seems to have evolved out of a British weaving tradition.

Twill:Twill along with plain and satin weave is one of the three simple weave structures. Twill is created by repetition of a regular ratio of warp and weft floats, usually 1:2, 1:3, or 2:4. Twill weave is identifiable by the diagonal orientation of the weave structure. This diagonal can be reversed and combined to create herringbone and diamond effects in the weave.

Double Cloth: Usually associated with professional weavers, double cloth is formed from two plain weave fabrics that swap places with one another, interlocking the textile and creating the pattern. Coverlet weavers initially used German, geometric, block-weaving patterns to create decorative coverlets and ingrain carpeting. These coverlets contain twice the yarn and are twice as heavy as other coverlets.

Beiderwand: Weavers in Northern Germany and Southern Denmark first used this structure in the seventeenth century to weave bed curtains and textiles for clothing. Beiderwand is an integrated structure, and the design alternates sections of warp-faced and weft-faced plain weave. Beiderwand coverlets can be either true Beiderwand or the more common tied-Beiderwand. This structure is identifiable by the ribbed appearance of the textile created by the addition of a supplementary binding warp.

Figured and Fancy: Although not a structure in its own right, Figured and Fancy coverlets can be identified by the appearance of curvilinear designs and woven inscriptions. Weavers could use a variety of technologies and structures to create them including, the cylinder loom, Jacquard mechanism, or weft-loop patterning. Figured and Fancy coverlets were the preferred style throughout much of the nineteenth century. Their manufacture was an important economic and industrial engine in rural America.

Multi-harness/Star and Diamond: This group of coverlets is characterized not by the structure but by the intricacy of patterning. Usually executed in overshot, Beiderwand, or geometric double cloth, these coverlets were made almost all made in Eastern Pennsylvania by professional weavers on looms with between twelve and twenty-six shafts.

America’s earliest coverlets were woven in New England, usually in overshot patterns and by women working collectively to produce textiles for their own homes and for sale locally. Laurel Thatcher Ulrich’s book, Age of Homespun examines this pre-Revolutionary economy in which women shared labor, raw materials, and textile equipment to supplement family incomes. As the nineteenth century approached and textile mills emerged first in New England, new groups of European immigrant weavers would arrive in New England before moving westward to cheaper available land and spread industrialization to America’s rural interior.

The coverlets from New York and New Jersey are among the earliest Figured and Fancy coverlets. NMAH possesses the earliest Figured and Fancy coverlet (dated 1817), made on Long Island by an unknown weaver. These coverlets are associated primarily with Scottish and Scots-Irish immigrant weavers who were recruited from Britain to provide a skilled workforce for America’s earliest woolen textile mills, and then established their own businesses. New York and New Jersey coverlets are primarily blue and white, double cloth and feature refined Neoclassical and Victorian motifs. Long Island and the Finger Lakes region of New York as well as Bergen County, New Jersey were major centers of coverlet production.

German immigrant weavers influenced the coverlets of Pennsylvania, Virginia (including West Virginia) and Maryland. Tied-Beiderwand was the structure preferred by most weavers. Horizontal color-banding, German folk motifs like the Distelfinken (thistle finch), and eight-point star and sunbursts are common. Pennsylvania and Mid-Atlantic coverlets tend to favor the inscribed cornerblock complete with weaver’s name, location, date, and customer. There were many regionalized woolen mills and factories throughout Pennsylvania. Most successful of these were Philip Schum and Sons in Lancaster, Pennsylvania, and Chatham’s Run Factory, owned by John Rich and better known today as Woolrich Woolen Mills.

Coverlet weavers were among some of the earliest European settler in the Northwest Territories. After helping to clear the land and establish agriculture, these weavers focused their attentions on establishing mills and weaving operations with local supplies, for local markets. This economic pattern helped introduce the American interior to an industrial economy. It also allowed the weaver to free himself and his family from traditional, less-favorable urban factory life. New land in Ohio and Indiana enticed weavers from the New York and Mid-Atlantic traditions to settle in the Northwest Territories. As a result, coverlets from this region hybridized, blending the fondness for color found in Pennsylvania coverlets with the refinement of design and Scottish influence of the New York coverlets.

Southern coverlets almost always tended to be woven in overshot patterns. Traditional hand-weaving also survived longest in the South. Southern Appalachian women were still weaving overshot coverlets at the turn of the twentieth century. These women and their coverlets helped in inspire a wave of Settlement Schools and mail-order cottage industries throughout the Southern Appalachian region, inspiring and contributing to Colonial Revival design and the Handicraft Revival. Before the Civil War, enslaved labor was often used in the production of Southern coverlets, both to grow and process the raw materials, and to transform those materials into a finished product.

Because so many coverlets have been passed down as family heirlooms, retaining documentation on their maker or users, they provide a visual catalog of America’s path toward and response to industrialization. Coverlet weavers have sometimes been categorized as artisan weavers fighting to keep a traditional craft alive. New research, however, is showing that many of these weavers were on the forefront of industry in rural America. Many coverlet weavers began their American odyssey as immigrants, recruited from European textile factories—along with their families—to help establish industrial mills in America. Families saved their money, bought cheaper land in America’s rural interior and took their mechanical skills and ideas about industrial organization into the American heartland. Once there, these weavers found options. They could operate as weaver-farmers, own a small workshop, partner with a local carding mill, or open their own small, regional factories. They were quick to embrace new weaving technologies, including power looms, and frequently advertised in local newspapers. Coverlet weavers created small pockets of residentiary industry that relied on a steady flow of European-trained immigrants. These small factories remained successful until after the Civil War when the railroads made mass-produced, industrial goods more readily available nationwide.

what is overshot weaving factory

Overshot is a magical structure. The first time you weave it you can hardly believe the cloth that grows on your loom. Traditionally used to weave bed coverings, overshot has many beautiful applications in today"s world, from useful household textiles to breathtaking works of art. This versatile weave is subject to endless variations. Here are a few of our favorite tips and a few truly spectacular projects, too! If you are inspired, come visit us and learn from a master weaver, Joanne Hall. See details below about her workshop.

A slouchy bag by FiberMusings on Weavolution pairs leftover BFL singles with sturdy Cottolin to create a fashionable yet functional multi-colored bag. The draft is a design from Ann Weaver"s Handweavers Pattern Dictionary, and it"s a great way to integrate Overshot techniques while making an eye-catching accessory!

Another project that caught our eye recently was a shower curtain shared by GailR@30 shared on Weaving Today - it"s nothing short of amazing (click here to see for yourself)! Consisting of thirteen different overshot pattern threadings woven in thirteen different treadlings, 169 different design effects are created based on designs from Osma Gallinger Tod"s book The Joy of Handweaving. As Gail noted on her project page, a great way to make each design stand out is to separate them with twill bands (even though it might mean a little more work in the process!)

Or, you may choose to elevate your weaving like the work of art it most certainly is, as Evaweave did with her Overshot Study pieces. These two miniature silk rugs look lovely in a frame, don"t you think? The overshot pattern was adapted from Overshot Weaving by Ellen Lewis Saltzman, complementing one another perfectly.

Think overshot is too difficult to try? Deb Essen thinks otherwise! Fiber artist, designer, and teacher, Deb is a passionate weaver who specializes in using overshot name drafts to create "secret messages" in cloth.

On her website, she explains: "Overshot is a weave structure and a draft is the weaver"s guide to creating patterns in cloth. Overshot name drafts assign the letters of a name or phrase to the shafts on a loom, creating a pattern that is unique. The one-of-a-kind patterns become a secret hidden message in the cloth and only those knowing the secret can break the code."

Deb lets you in on the secret with her clever kits, each with a hidden message. We"re particularly fond of her That"s Doable kit, which features Mountain Colors hand-painted yarns and, as the name would imply, is our first choice for those new to overshot weaving.

what is overshot weaving factory

This project was really popular when I posted it on Instagram, so I thought I would share it here also. It is a simple overshot pattern - with a twist. Also a great way to show off some special yarn. The yarn I used for my pattern was a skein of hand spun camel/silk blend. I wove the fabric on my Jack loom but you could also use your four or eight shaft loom.

Overshot is a weave structure where the weft threads jump over several warp threads at once, a supplementary weft creating patterns over a plain weave base. Overshot gained popularity in the turn of the 19th century (although its origins are a few hundred years earlier than that!). Coverlets (bed covers) were woven in Overshot with a cotton (or linen) plain weave base and a wool supplementary weft for the pattern. The plain weave base gave structure and durability and the woollen pattern thread gave warmth and colour/design. Designs were basic geometric designs that were handed down in families and as it was woven on a four shaft loom the Overshot patterns were accessible to many. In theory if you removed all the pattern threads form your Overshot you would have a structurally sound piece of plain weave fabric.

I was first drawn to Overshot many years ago when I saw what looked to me like "fragments" of Overshot in Sharon Aldermans "Mastering Weave Structures".

I have not included details of number of warp ends, sett and yarn requirements for my project - you can do your calculations based on the sett required for plain weave in the yarn you wish to use.

I wanted to use my handspun - but I only had a 100gms skein, I wanted to maximise the amount of fabric I could get using the 100gms. I thought about all the drafts I could use that would show off the weft and settled on overshot because this showcases the pattern yarn very nicely. I decided to weave it “fragmented” so I could make my handspun yarn go further. I chose a honeysuckle draft.

When doing the treadle tie-up I used 3 and 8 for my plain weave and started weaving from the left, treadle 3 - so you always know which treadle you are up to - shuttle on the left - treadle 3, shuttle on the right treadle 8. I then tied up the pattern on treadles 4,5,6 and 7. You can work in that order by repeating the sequence or you can mix it up and go from 4 to 7 and back to 4 again etc. You will easily see what the pattern is doing.

what is overshot weaving factory

You may remember that I recently returned from a visit to The Philippines. It may not surprise you that I am always on the lookout for interesting textiles, and especially handwoven fabrics. I don’t mean to do that; it just happens… Well, when I met sweet Beth at the Sunday market, I felt like I hit the jackpot! Beth and I had a common language – Handweaving! (She speaks fine English, too, of course; but you know what I mean.)

If you don’t have time to look at all the textile pictures today, at least scroll down and see my little granddaughter carrying her big umbrella on the way to the market. Umbrellas are always in season in Metropolitan Manila. For the rain in the rainy season (our visit), and for shielding your skin from the sun all the rest of the time. (You can always come back later and finish looking at the rest of the pictures. Smile.)

what is overshot weaving factory

This post is the third in a series introducing you to common weaving structures. We’ve already looked at plain weave and twill, and this time we’re going to dive into the magic of overshot weaves—a structure that’s very fun to make and creates exciting graphic patterns.

Overshot is a term commonly used to refer to a twill-based type of weaving structure. Perhaps more correctly termed "floatwork" (more on that later), these textiles have a distinctive construction made up of both a plain weave and pattern layer. Requiring two shuttles and at least four shafts, overshot textiles are built using two passes: one weaves a tabby layer and the other weaves a pattern layer, which overshoots or floats, above.

Readers in the United States and Canada may be familiar with overshot textiles through woven coverlets made by early Scottish and English settlers. Using this relatively simple technique, a local professional weaver with a four-shaft loom could easily make a near-infinite variety of equally beautiful and complex patterns. If you’d like to learn more about overshot coverlets and some of the traditions that settlers brought with them, please see my reading list at the bottom of this article!

As it is twill-based, overshot will be very familiar to 4 shaft weavers. It’s made up of a sequence of 2-thread repeats: 1-2, 2-3, 3-4, and 1-4. These sequences can be repeated any number of times to elongate and create lines, curves, and shapes. These 2-thread repeats are often referred to as blocks or threading repeats, IE: 1-2 = block 1/A, 2-3 = block 2/B.

There are three ways weft appears on the face of an overshot cloth: as a solid, half-tone, or blank. In the draft image I’ve shared here, you can see an example of each—the solid is in circled in blue, the half-tone in red, and the blank yellow. Pressing down the first treadle (shafts 1 and 2), for example, creates solid tones everywhere there are threads on shafts 1 and 2, half-tones where there is a 1 or 2 paired with 3 or 4, and nothing on the opposite block, shafts 3 and 4. Of course, there’s not really nothing—the thread is simply traveling on the back of the cloth, creating a reverse of what’s on the face.

Because overshot sequences are always made up of alternating shafts, plain weave can be woven by tying two treadles to lift or lower shafts 1-3 and 2-4. When I weave two-shuttle weaves like overshot, I generally put my tabby treadles to the right and treadle my pattern picks with my left foot and my tabby with my right. In the draft image I’ve shared above, I’ve omitted the tabby picks to make the overarching pattern clearer and easier to read. Below is a draft image that includes the tabby picks to show the structure of the fabric.

Traditional overshot coverlets used cotton or linen for warp and plain weave wefts, and wool pattern wefts—but there’s no rule saying you have to stick to that! In the two overshot patterns I’ve written for Gist, I used both Mallo and Beam as my pattern wefts.

In the Tidal Towels, a very simple overshot threading creates an undulating wave motif across the project. It’s easy and repetitive to thread, and since the overshot section is relatively short, it’s an easy way to get a feel for the technique.

The Bloom Table Squares are designed to introduce you to a slightly more complex threading—but in a short, easy-to-read motif. When I was a new weaver, one of the most challenging things was reading and keeping track of overshot threading and treadling—but I’ve tried to make it easy to practice through this narrow and quick project.

Overshot works best with a pattern weft that 2-4 times larger than your plain weave ground, but I haven’t always followed that rule, and I encourage you to sample and test your own wefts to see how they look! In the samples I wove for this article, I used 8/2 Un-Mercerized Cotton weaving yarn in Beige for my plain weave, and Duet in Rust, Mallo in Brick, and Beam in Blush for my pattern wefts.

The Bloom Table Squares are an excellent example of what weavers usually mean when they talk about traditional overshot or colonial overshot, but I prefer to use the term "floatwork" when talking about overshot. I learned this from the fantastic weaver and textile historian Deborah Livingston-Lowe of Upper Canada Weaving. Having researched the technique thoroughly for her MA thesis, Deborah found that the term "overshot" originated sometime in the 1930s and that historical records variably called these weaves "single coverlets’ or ‘shotover designs.’ Deborah settled on the term "floatwork" to speak about these textiles since it provides a more accurate description of what’s happening in the cloth, and it’s one that I’ve since adopted.

Long out of print, this fabulous book covers the Burnham’s extensive collection of early settler textiles from across Canada, including basic threading drafts and valuable information about professional weavers, tools, and history.

This book contains the collected drafts and work of Frances L. Goodrich, whose interest in coverlets was sparked when a neighbor gifted her one in the 1890s. Full of charming hand-painted drafts, this book offers a glimpse into North Carolina’s weaving traditions.

Amanda Ratajis an artist and weaver living and working in Hamilton, Ontario. She studied at the Ontario College of Art and Design University and has developed her contemporary craft practice through research-based projects, artist residencies, professional exhibitions, and lectures. Subscribe to herstudio newsletteror follow her onInstagramto learn about new weaving patterns, exhibitions, projects, and more.

what is overshot weaving factory

This class is not for absolute beginner floor loom weavers. If you are a beginner, please start with my Introduction to Floor Loom Weaving class for all the basics.

A 4 shaft floor loom with 6 treadles. My floor loom has a 35" weaving width, but if your loom is smaller I have provided an alternative class project.

Kelly is a self taught weaver with a big passion for sharing the timeless art of weaving with others. Kelly is known for her calm and slow teaching style and she bases her classes on how she would have liked to have been taught. She designs all of her own projects and caters for levels from beginner to intermediate. Most available classes are for the rigid heddle loom, floor, table and inkle loom weaving.

How does lifetime access sound? After enrolling, you have unlimited access to this course for as long as you like - across any and all devices you own.

what is overshot weaving factory

Weave structures often have specific threading and treadling patterns that are unique to that particular weave structure and not shared with others. This book takes you out of the traditional method of weaving overshot patterns by using different treadling techniques. This will include weaving overshot patterns such as Summer/Winter, Italian manner, starburst, crackle, and petit point just to name a few. The basic image is maintained in each example but the design takes on a whole new look!

Each chapter walks you through the setup for each method and includes projects with complete drafts and instructions so it’s easy to start weaving and watch the magic happen! Try the patterns for scarves, table runners, shawls, pillows, and even some upholstered pieces. Once you"ve tried a few projects, you"ll be able to apply what you"ve learned to any piece you desire!

Author of the popular Overshot Simply and Shadow Weave Simply now shares her explorations of overshot weaving structures. Her teaching style is to break down the weave structure into its basic parts so that it is easy to understand, and then teach you how the parts work together to create the weave structure so that you can use any pattern or create your own.

what is overshot weaving factory

Weave structures often have specific threading and treadling patterns that are unique to that particular weave structure and not shared with others. This book takes you out of the traditional method of weaving overshot patterns by using different treadling techniques. This will include weaving overshot patterns such as Summer/Winter, Italian manner, starburst, crackle, and petit point just to name a few. The basic image is maintained in each example but the design takes on a whole new look!

Each chapter walks you through the setup for each method and includes projects with complete drafts and instructions so it’s easy to start weaving and watch the magic happen! Try the patterns for scarves, table runners, shawls, pillows, and even some upholstered pieces. Once you"ve tried a few projects, you"ll be able to apply what you"ve learned to any piece you desire!

Author of the popular Overshot Simply and Shadow Weave Simply now shares her explorations of overshot weaving structures. Her teaching style is to break down the weave structure into its basic parts so that it is easy to understand, and then teach you how the parts work together to create the weave structure so that you can use any pattern or create your own.

what is overshot weaving factory

Is it old Colonial blankets, usually white background with blue, black or red wool pattern and large, large designs? A corner box with the weaver"s initials and a date.They bring to mind an image of early residents of colonial America and also the British Colonies, later to be called Upper and Lower Canada.

They were functional, practical and pretty. They could also be made entirely in the colonies with materials to hand. We use cotton for warp today but some early coverlets had a fine grist plied

It mainly covers the American colonies, but shows the importance of textile manufacturing to the colonists and the value of their tools and equipment. They were listed in household estate accounts as assets No new bride could be married without her dowry of spinning wheel, loom, shuttles and such. These tools were passed down from one woman to another, but always listed as belonging to the husband or the master of the house.

It is thought that overshot was brought over from Europe with the early arrivals to the New Land. Settlers brought many ideas and tools with them and adapted them to the new life here. With a colder climate and long winters, overshot blankets meant you had a thick stable cloth, woven on four shafts, that kept the sleeper warm and also served as a decorative bed covering.

I bought my (heavy) two book set some years ago and have enjoyed reading through and will be for sometime! The writing is like reading a conversation. (Helene is also known for her other work:Another classic!)

I have seen some stunning coverlets quietly doing their job in movies: "The Patriot" with Mel Gibson and Heath Ledger. I had to watch it again and freeze frame the movie to get a good look! It was a natural setting for a colonial coverlet. The coverlet that was wrapped around Dakota Fanning in "War of the Worlds", featuring Tom Cruise was a pleasant surprise! Are you one of those weavers who"s eye scans movie scenes for textiles and gets excited when you spot something handwoven ?

Lets get back to our weaving with overshot and some of the basics with the four shaft variety. I need to point out here that these are simple guidelines and by no means complete. Just a small primer to pique your interest. I will post reading / study material list at the end. These notes are based on an overshot study I undertook some years ago.

Most new weavers are introduced to overshot at an early newbie weaver stage and usually start with a draft from Marguerite Davison"s classic: A Handweaver"s Pattern Book.Itsstill available to purchase after all these years. The drafts in this book are for sinking shaft looms such as counterbalance looms. You can flip the tie up for jack looms. If you don"t, it means you will be weaving the pattern upside down, which isn"t a problem but it would be nice to see the front as you weave. This little detail would make it confusing for new weavers starting on overshot for the first time, in addition to handling two shuttles!

Overshot is a twill derivative using two threads to create a unit block. This means you can have four blocks on four shafts. One thread in each block, is shared by the next block. This one thread in common creates half units in between blocks of either all pattern or all tabby. (This can be expanded through to eight shafts but we"ll stick with four shafts for this post) See what I mean by this in the picture below:

Overshot is actually two pieces of cloth, being woven simultaneously; one is a tabby or plain weave cloth, the second is the pattern that "over-shoots" the plain weave. You throw one shuttle for the plain weave and a second shuttle for the pattern weft, beating *very* firmly between each shot. If you were to take away the pattern weft, you would find a perfectly balanced 50/50 plain weave cloth. The pattern weft should compact well but be "lofty" to cover and produce blocks of solid colour with no plain weave peeking through. Normally the pattern weft is twice the size of the tabby yarn. Traditionally, cotton for tabby and with wool for pattern.

If the pattern weft is beaten properly into place, the circles are true circles (no ovals), twill lines are a true 45 degrees, and if there are three blocks of the same unit in the threading then it should make a square little box when three repeats of the treadling are complete (which equals 3 shots of tabby and thee shots of pattern weft, so beat well!)

I keep the "odd" tabbies of treadles one and three to enter from the left hand side, and the "even" tabbies of treadles two and four from the right hand side. Also I work with both shuttles, tabby and weft, on one side of the warp. If you end up with divided shuttles then you have a treadling error to find!. The shuttles can be awkward to coordinate at first but you soon develop a rhythm. Be aware that many overshot drafts may say "use tabby" but don"t show it in the treadling. Then there are some that don"t mention the tabby at all. They are assuming you know to insert it.

The tie up is a normal twill tie up { 1,2 2,3 3, 4 and 4, 1} Tabby treadles being 1, 3 and 2,4. You are working with six treadles. You can tie up the tabbies on the far left and far right, or side by side at the end of the run. What ever works best for you. I placed broccoli rubber bands on the two tabby treadles so my bare or socked foot could feel which one I was using. One band for tabby A and two bands for tabby B.

The majority of overshot is woven "as drawn in" which means you repeat the exact threading as your treadling. Old drafts say "tromp as writ" which is the same thing.

Twill fashion is where you treadle a block over again to produce exact squares. This may be more repeats than is in the threading. You can also follow twill treadlings such as: rosepath ( 1, 2, 3, 4, 1, 4, 3, 2, 1), point twill (1, 2, 3, 4, 3, 2, 1) , or broken twill (1, 2, 4, 3). Its then called overshot treadled as rosepath, or treadled as summer and winter. There are many other ways to vary the treadling and these all make very pretty borders! The following examples are from my first level of the Guild of Canadian Weavers Test. I took portions of the treadling and created these border patterns. They had to have a purpose for being woven. Click to enlarge...

You can also treadle "on opposites" which means you would use treadles 1, 2 versus treadles 3, 4 or 2,3 versus 4,1. There are no tabby shots in between. When you try it, what you get looks like this:

This sample is 8/2 cotton with equivalent 8/2 orlec woven in blocks of "on opposite" treadling and no tabby. There is a border sample above woven on opposites you can go back and look at again.... I"ll wait :)

This is where three colours are woven in given changing rotation of blocks, with no tabby again. It is similar to flame point where four or more colours are used in rotation.

Rose fashion (threaded the same as Star but treadled differently. The treadling order is inverted to B, A, B, A, B. You substitute blocks such as where there is an A, you use B, and where there is a C, you use a D. The results look rounded.)

Then there is Rose Fashion. See how the pattern is reversed and forms a flower in the center? Yea, its hard to see as I used a boucle yarn. Lesson learned? Use smooth yarns for pattern weft!

When designing overshot patterns you can place many identical units together and then continue through to other blocks but the turning point block in your design will have an uneven number of threads. When treadling, the turning blocks are treadled one extra repeat.

So besides bed coverlets, what else can you make with overshot? I have seen beautiful modern looking table runners, scarves, overshot style borders on placemats and towels. I saw a beautiful (apparently) plain weave table cloth that had inlaid overshot motifs scattered like stars! They looked like snowflakes on the royal blue cloth.

I always thought it would be a neat challenge to weave overshot and have it look totally modern and comfortable in today"s home. ( Its on my "to-do" list..)

So if you have followed me through to this point and are now thinking it might be nice to try some overshot study yourself. Perhaps try inventing some borders for towels? Here are a few books on overshot that are on my library shelf:

what is overshot weaving factory

I have been weaving for the past few days (whoo hoo!). I am making cloth for my next batch of hand bound books. In the face of a million possibilities I decided to stick with something traditional. So, I picked a few miniature overshot designs with names I thought might be appealing and/or seasonal, such as Young Lovers’ Knot and Star of Bethlehem, did some math, wound a warp, dressed my loom, and got to work.

I decided to start with the Young Lovers’ Knot. (Actually, I don’t know if it’s one lover or more than one for that apostrophe.) My warp is black 20/2 cotton which I picked because I wanted the scale of the pattern to be proportionate to the size of the books. Well, it is  delicate and pretty, but in retrospect my choice of yarn was crazy since it is taking forever to weave. For the tabby I’ve been using the same 20/2 black as the warp, and for the pattern I picked red in 10/2 cotton, thinking lovers, drama, passion….

Anyway, the point is, the second repeat of the design looked very different from the first and I though I had made a mistake. “Hmm. Weird. Haven’t woven overshot in a while, must be rusty.” I checked my treadling carefully and everything was accurate. I used my trusty angle-measuring tool, set at 45 degrees, and my beat wasn’t consistent between the repeats; one repeat was more square than the other. I figured my beat was the problem, and that I would settle into a rhythm after a while. So I kept going, and finished up the red section. The problem didn’t go away. I didn’t mind the alternating look between pattern repeats because it was consistent and kind of rhythmical. In fact, I liked the little daisies in the corners of the less compact version of the pattern. Daisies, diamonds, daisies, diamonds. Not too bad.

I decided to switch colors and yarns. For the new pattern yarn I picked 10/2 tencel in a bright green. Shiny, vibrant, almost neon… passion of a different sort. But same thing after two more repeats: they looked distinctly different, but again I checked and confirmed I had not made a treadling error. Why did it keep happening the same way each time? It would be an unlikely coincidence if I kept making the same mistake in the same place in the pattern each time.

Then I remembered: emboldening tabby! Clearly that was my problem, but since it was happening on a nice, regular basis, it wasn’t really an eyesore. Maybe I didn’t really need to fix it. However, it kept bugging me because I knew how to solve the problem.

Overshot is a weave structure where the pattern is created with long weft floats. They would be too unstable to be useful unless you secured the floats to a stable background. To make a stable background, you weave a pick (or row) of plain weave between each pick of pattern weft. Typically the plain weave thread is the same yarn as the warp, and the pattern weft is much thicker. Plain weave is a very stable weave structure because it has the maximum number of intersections of vertical (warp) and horizontal (weft) threads. For some reason that I’ve always meant to look up, plain weave is also called tabby, especially when it’s used in this way to alternate with pattern wefts.

Plain weave is made up of two alternating sheds: usually all the odd numbered shafts or harnesses work together, and all the even ones work together, and they alternate. They are sometimes called tabby a and tabby b to tell them apart. For overshot, you weave one row of pattern, then tabby a, the second row of pattern, then tabby b, the third row of pattern, back to tabby a, and so on.

Depending on your overshot pattern, one tabby tends to push the pattern weft floats apart, and the other tends to let them squeeze together. The pushy one can make the pattern pixelated, slightly elongated, or hard to see. The squeezy one helps the pattern pull together and look compact and distinct. The proper term for the squeezy tabby is “emboldening tabby.” You want the emboldening tabby. I was only getting the emboldening tabby on every other pattern repeat. Rats. After weaving the green section I decided, for the sake of consistency and for the sake of my good name as a master weaver, to fix it.

So, I counted the number of picks in the pattern repeat… an odd number.  That meant that every time I started the pattern again, I was on the opposite tabby. You can add or subtract a row from the pattern to get an even number of picks in the pattern, which will fix this problem. Where you add or subtract the row, of course, changes the look of the pattern slightly. Also, the problem wasn’t at the “turning point” in the middle of the pattern (it’s symmetrical) because the top and bottom of each repeat were consistent; the problem happened between the repeats. So I decided to add a pattern pick at the end of the pattern each time. Ta Da! Consistent emboldening tabby. It no longer bugs me.

Below (different color weft) the emboldening tabby is consistent in each repeat of the pattern. In the circumscribed squares, the areas where four identical rows occur look the same from one repeat of pattern to the next.

what is overshot weaving factory

They"ve long been overshadowed by quilts, but overshot coverlets deserve their own place in the sun. The nubby-textured textiles, loomed from wool and cotton into arresting geometric patterns, first migrated to America from Europe in the 1770s. Later, industrial mills replicated the handcrafted heirlooms, and today these versions are plentiful at antiques fairs and on Etsy.

While flawless finds are rare, the fragments are just as impactful. Luckily, these fabrics can be upcycled into a myriad of household accents with just a few simple steps. We have several ideas: Consider slicing out a long, undamaged section, for example, and hemming the edges—and voila, you have a statement table runner that you"ll enjoy pulling out for a dinner party. Searching for some other project inspiration for the home? If you"re limited on scraps, try making an art display trio with squares or rectangles of all different sizes; simply apply a sealant on the edges you cut, dab fabric glue onto white backing, frame, and hang.

Of course, there"s nothing wrong with using these blankets as intended—as actual bed coverlets. Should you score a piece of overshot fabric that"s large enough to decorate your bed (and in mint enough condition to display), replace your winter quilt with this lighter iteration when the weather warms. Or, attempt our Envelope-Backed Pillow Cover, which calls for this fabric. However you decide to use these visually dynamic cloths, with our easy ideas, you will be able to weave some style and history into your home in no time.

what is overshot weaving factory

I showed the beginnings of my overshot sampler back here. I was having major trouble with my beat and not close to the balanced plain weave ground I wanted.

I wasn’t able to take advantage of Lynnette‘s suggestion to reduce the warp tension. I dislike blaming my equipment (classic sign of a poor workman), but my little table loom went straight from my standard tension to sloppy and unweavable with just one click of the ratchet.

This overshot was woven on 4 shafts. The warp threads on two adjacent shafts form a block which gives 4 blocks – A= (1,2 or 2,1), B= (2,3 or 3,2), C= (3,4 or 4,3) and D= (4,1 or 1,4). When designing you can repeat blocks, say AABBCCCD, which is 1,2,1,2,3,2,3,4,3,4,3,4,1.

The warp ends highlighted in red are at the change of blocks where you miss out a thread rather than repeating. So the red 2 is the last thread of the A blocks and the first of the B blocks. This has the advantage that the ends alternate on odd and even shafts, which means you get plain weave by lifting 1+3 then 2+4.

Generally you alternate two shuttles. One shuttle has yarn similar to the warp and produces the plain weave background. The second shuttle weaves the pattern using twill lifts and the yarn is generally a contrasting colour,  soft and compressible so it squeezes down when it goes between warp threads but spreads out to cover the plain weave with the floats. The sequence could be:

In this example picks 2, 4, 6 and 8 give the plain weave background so you have a stable cloth. The pattern picks are the decoration and given the repeated blocks and twill lifts you get the pattern weft floating (shooting?) over areas of the cloth. You get areas of colour (the weft float), areas of non-colour (where the weft float is on the underside and the background cloth is showing) and areas of “half-tone” (at the edges of the float which are the adjacent block and the pattern weft actually does plain weave).

What else? Did you notice the threading issue in the earlier photos? (Just noticed the second photo is of the back of the cloth, which is why the problem moves). I missed out 2 threads in the draft – in the pink photo the centre “flower” on the left is lobsided. This was a mistake at the computer during planning, when I was doing a copy and paste and didn’t repeat a block the right number of times. I didn’t notice until I’d done quite a bit of weaving.

* Shadow fashion – the pattern weft is fine (I used aurifil 12/2 cotton sewing thread). I used the same cottolin plain weave weft, but in theory should have used something heavier.

I came across an article by Leslie Killeen:  Fiesta Cloth – coloring by numbers in March/April 2007 Handwoven. The fabric is a non-traditional overshot, warp dominant so the half tones don’t show, and a single thread is used for both pattern and plain weave. The cloth in the article looks like “plain hunt”, so I had to give it a try. In the photo is “plain bob minimus”. This is attempt 3. The first was set at 36 epi and too loose. I cut it off and re-sleyed at 48 epi – much better, but I hadn’t mixed up the background colours well. Off that came and I did some judicious swapping. There’s still a way to go, it’s not quite what I want – but I will be coming back to this.

what is overshot weaving factory

Weaving rag rugs is an immensely satisfying process that enables you to use cast-off remnants of fabric - and a favorite old shirt or two - to make something beautiful and functional for your home. In this book, you"ll explore the fascinating history of rag weaving, learn how to weave a basic rag rug, master some of the most popular traditional designs, and experiment with contemporary techniques for weaving and embellishing rugs. Filled with scores of colour photographs of rugs by more than 40 artists from around the world, this book is a delight for weavers and non-weavers alike.

Weaving with rags developed out of genuine necessity centuries ago, when cloth was so highly treasured that it was often unwoven in order to reuse the thread. Although fabric is now commonly available at very low cost, weaving rag rugs remains an especially satisfying process. Transforming fabric remnants and old articles of clothing into beautiful, functional rugs yields a wonderful feeling of accomplishment, and it instills a sense of connection with history and tradition.

The basics of rag rug weaving have remained the same over the years, but the materials, designs, weave patterns, and color combinations have changed significantly. Today"s weavers have access to an abundant array of warp and weft materials, with a wide variety of fiber content, color, and pattern. There are few-if any-limitations on what you might incorporate into your design: plastic shopping bags, bread wrappers, nylon stockings, and industrial castoffs have all been included.

In this book, you"ll find the old and the new, traditional designs and contemporary approaches. Starting with a basic, plain-weave rug, it describes the materials and tools you"ll need, how to prepare your warp and weft, how to dress the loom, and how to weave with a rag weft. Then you"ll learn how to make more complex designs: stripes and plaids, block patterns, reversible designs, inlay motifs, tufted weaves, and many other variations. Applications of surface design techniques, such as immersion dyeing, screen printing, and painting with textile inks, are also explored. In the chapter on design, you"ll be guided through the process of choosing colors and deciding upon compositions for your rugs. You"ll also find several options for finishing your rug, from traditional braided fringe to a crisp, clean Damascus edge.

Once you feel comfortable with the basic techniques, you"ll want to sample the rag rug projects. There are a dozen in total, ranging in style from a subtle gradation of stripes to a vibrant tapestry inlay. You"ll find seaside motifs and square blocks, pale pastels and brilliant jewel tones. There is even a double weaving project chenille "caterpillars" are woven first, and these become the weft in a wonderfully textured chair pad. Each project is described in complete detail and accompanied by a weaving draft.

Throughout the book are full-color photographs of works by more than 40 artists from a dozen countries around the world. These images, together with how-to photography and detailed illustrations, will instruct you and inspire you to sample new directions in your weaving. A fascinating history of rag weaving complements this glorious collection of contemporary rugs.

what is overshot weaving factory

What is the difference between a bedspread and a coverlet? A bedspread is all-encompassing and usually drapes well over the side of the mattress/box spring, covering the bed skirt or dust ruffle. A coverlet is a bed covering that drapes over the sides of the bed, reaching but not covering the bed skirt/dust ruffle.

The two coverlets featured in this column are both “overshot”; meaning a weave structure of plain-weave cloth (cotton) with a decorative supplementary weft that lies on top, or floats over the plain-weave. The pattern weft overshoots the ground warp and weft webbing. If you pull out all of the pattern weft threads, you are left with a plain weave cloth formed by the warp and the tabby weft. Plain woven undyed cotton warp and a weft featuring repeating geometric patterns created with a supplementary of dyed wool.

Overshot weaving as design was fostered in rural southern Appalachia (Kentucky, Tennessee, Virginia, Maryland, West Virginia and North Carolina; the Blue Ridge section as well as a forested land) on a simple four harness loom. The four harness loom was the primary tool of hand-weavers in the region into the early 20th century.

The invention of the Jacquard loom (1801 by Jacques Marie Jacquard), the success of chemical dyes (William H. Perkin, 1st color was mauve, 1856)), and the post Civil War revitalization (reconstruction of destroyed Southern mills) of milled yarns, changed the look of coverlets entirely. While the southern states were struggling to rebuild from the devastation of the war, the New England textile mills were producing pictorial and curvilinear (curved lines). By the 1870"s, despite the technological progress made, the weavers of Southern Appalachia continued to weave for at least another hundred years using single strand, hand spun, irregular wool yarn that was dyed with vegetable matter, by choice. (Smithsonian Institute, Encyclopedia Britannica, Science and Industry Museum, UK; and Tegan Frisino, “A Brief History of Overshot Weaving”)

These early overshot designs were focused on repeating geometric patterns and like favorite recipes, designs were often handed down through the generations. The two coverlets shared here are estimated to date between 1800 and 1860.

Blue & Cream Coverlet. This pattern can almost make you dizzy if you look at it to closely. The coverlet has been handed down through the Conway family for several generations. It’s first owner was Mary Ann Wallace Conway Davis (1849-1921). Mary Ann was the daughter of Battaile Fitzhugh Taliaferro Conway (9/14/1814-7/14/1897) and Cornelia Sappphira Conway (2/7/1822-2/6/1895). Following her paternal genealogy from Battaile Conway, Catlett Conway, Jr., Captain Catlett Conway, stopping at Francis Conway (12/27/1722-5/17/1761) you have reached the brother of Eleanor Rose Conway (“Nelly”); mother of James Madison, Jr.

I know I"ve mentioned in a much earlier blog just how much fun the research of an artifact can be when you learn the human history to enrich the story.