eckel power tong dies quotation
Tong dies have come a long way since tongs became commonplace in the oilfields. Eckel has been at the forefront of this developing technology with the development of larger wrap-around type dies for many of its tong models. We offer coarse tooth design and fine tooth design depending on the application.
Rig Dies (Typically 1" and 1-1/4" wide) are available in coarse tooth die are typically used for casing and drill pipe where tool joint O.D. sizes vary from joint to joint. Also, Drill Pipe is also a harder steel and rig dies provide a more aggressive and better grip. Rig dies are available with the following surface areas:
Coated Contour True Grit® Dies: Used on chrome and fiberglass tubulars where reduced die penetration and die marking is greatly desired. For more information refer to the
Tong dies have come a long way since tongs became commonplace in the oilfields. Eckel has been at the forefront of this developing technology with the development of larger wrap-around type dies for many of its tong models. We offer coarse tooth design and fine tooth design depending on the application.
Wrap-Around Dies are considered the best choice for thinner wall tubulars where point loading is a concern. Wrap-Around Dies are symmetrically spaced from each other at all times insuring an equally distributed load on the tubular. Having a larger gripping surface area allows more teeth to come in contact with the tubular. Wrap-Around Dies come in any size to match tubing and casing tubulars and API coupling diameters. Wrap-Around dies are available with the following surface areas:
Coated True Grit® Dies: Used on chrome and fiberglass tubulars where reduced die penetration and die marking is greatly. For more information see the True Grit® Dies section.
Eckel offers contour type dies for tubing sizes on many of our tongs which use pivot heads. In addition to our contour dies, we provide A and S series wrap-around dies for our 13-3/8 and 20 Standard casing tongs, providing a larger gripping area and reducing pipe damage. Rig type dies are used extensively for 4-inches and above. Sliding heads with rig dies is the best choice when running drill pipe connections.
KET inserts and dies are manufactured from quality materials and precision-machined to exacting tolerances. They are heat-treated to industry standards to provide the best wear and resistance for the harshest of environments. The inner ductile core minimizes the shock of impact and torque.
Manufacturer of oil field and gas well equipment. Tubing, casing, drill pipe and riser hydraulic power tongs are available. Standard or custom diesel and electric driven hydraulic power units are also offered. Tong options include torque control system, door interlock, wrap-around dies, integrated hydraulic backups, case handles, tong straps, motor port relief valve and finger guard protection are provided. Suitable for oil or gas drilling, well completion and servicing applications. Secondary services include assembly, engineering, welding, cutting, heat treating, machining, testing and inspection. Serves oil and gas industries. CE certified. Made in the USA.
The present invention relates to pipe tongs or power tongs used in the oil and gas industry to make-up and break-out sections of drill pipe and other tubular members having threaded connections. More particularly, the present invention relates to tong jaws comprising one or more dies which are rotatable. I. BACKGROUND OF THE INVENTION
Power tongs are often employed in the oil and gas industry to break-out or make-up threaded connections on tubular members (such as drill pipe, tubing, and casing). It is generally required that one tong grip and rotate one section of a tubular string and a second tong grip and hold stationary the other section of the tubular string. The tong which rotates the section of the tubular member is typically referred to as the power tong, while the tong which holds the other section of the tubular member stationary is typically referred to as the back-up tong. Examples of conventional power tongs can be seen in references such as U.S. Pat. Nos. 5,671,961, 5,702,139, and 5,819,604 to Buck, each of which is incorporated herein by reference in its entirety.
Power tongs typically have two or more jaws which are actuated to grip and release the tubular member. There are generally two types of jaws—pivoting jaws and sliding jaws. Both pivoting jaw and sliding jaw power tongs are well known in the art. An example of a pivoting jaw power tong can be seen in U.S. Pat. No. 4,350,062 to Farr et al., which is incorporated by reference herein. FIG. 1 illustrates the basic components of a typical pivoting jaw power tong 1. A tong body 2 encloses a ring gear 3 which has a cam surface 4. Positioned within ring gear 3 are the pivoting jaws 5. Pivoting jaws 5 are pivotally attached between an upper and lower tong cage plate (not shown) by pivot pin 7. A roller 6 on pivoting jaws 5 engages cam surface 4 on ring gear 3. As is well known in the art, the rotation of ring gear 3 causes different sections of cam surface 4 to either push roller 6 toward tubular member 100 (causing the jaws to grip the tubular member) or allow roller 6 to move away from tubular member 100 (causing the jaws to release the tubular member).
An example of a sliding jaw power tong may be seen in U.S. Pat. No. 5,435,213 to Buck, which is incorporated by reference herein in its entirety. A sliding jaw power tong has a tong body and ring gear structure similar to a pivoting jaw power tong, but the jaw is not pinned to the cage plates. The sliding jaw is moved radially toward the tubular by way of the ring gear"s cam surfaces acting on the sliding jaws" rollers. Sliding jaws could also include radially moving jaw arrangements such as seen in U.S. patent application Ser. No. 10/421,041, filed on Apr. 23, 2003 to Bangert, entitled Improved Tong Piston and Cylinder Assembly, which is incorporated herein in its entirety.
Actual contact with the tubular member is typically accomplished through the use of die inserts which are removably positioned in the power tong jaws. Typical die inserts have gripping surfaces which contain a number of ridges or teeth, or have alternative gripping surfaces such as those disclosed in U.S. Pat. No. 6,378,399 to Bangert, which is incorporated by reference herein in its entirety. When the jaws close upon the tubular member, the teeth firmly “bite” into the tubular member and prevent slippage when torque is applied. In most conventional tong jaw systems, the jaws are designed to grip a tubular member of a particular nominal diameter (or a limited range of nominal diameters) and the dies are in a fixed orientation relative to the jaw body. The dies are positioned on the jaw at an angle to maximize the contact between the face of the die and the surface of the tubular member. Because the diameters of tubular members are allowed to vary within certain tolerances, the exact diameter of the tubular member being gripped can vary, especially when dealing with large diameter tubular members. Particularly in the case of prior art pivoting jaw systems, differing diameters may prevent all of the dies from squarely engaging the surface of the tubular member and in extreme cases may completely prevent one or more of the dies from contacting the surface of the tubular member. II. BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 3 cis a perspective view of a multiple piece sliding tong jaw comprising a rotatable die assembly comprising a die with an integrally formed rocker bar.
The following description of embodiments of the present invention refers to the accompanying figures. The term “power tong” as used herein refers to both power tongs for rotating tubular members and back-up power tongs for holding tubular members stationary against rotation.
In one embodiment, the invention comprises the pivoting power tong jaw 101 shown in FIG. 2. The jaw 101 comprises an upper plate 102, a lower plate 103, and three column members 104. Upper plate 102 and lower plate 103 are arranged horizontally, the former above the latter. Upper plate 102 and lower plate 103 each contain two column member slots 105 and one column member opening 106. In one aspect, upper 102 and lower 103 plates will be formed by a high speed, precision cutting process. Examples of high speed precision cutting processes would include laser cutting or water jet cutting, shear or punch press types of heavy metal fabrication techniques, and may include plasma torch cutting. Plasma torch cutting and flame torch cutting would generally not be considered precision cutting processes, and conventional milling would not be considered high speed, although these methods could be used in less preferred embodiments for producing the plates, as could casting processes. As illustrated in FIG. 2, each column member 104 is positioned vertically. Two column members 104 ahave die retaining grooves 107 formed in them for receiving and retaining dies 108. (An enlarged view of a column member 104 ais depicted in FIG. 6 c, which clearly shows die retaining groove 107.) Column members 104 ahaving die retaining grooves 107 are positioned between upper plate 102 and lower plate 103 such that each end of each of column members 104 afits into a corresponding column member slot 105. Column members 104 are welded into place, or secured by another common method (e.g., using bolts or screws). The third column member 104 bis also positioned between upper plate 102 and the lower plate 103. This column member 104 bdoes not have a die retaining groove 107 and has points 109 at each end which extend through column member openings 106 in upper plate 102 and lower plate 103, thereby stabilizing column member 104 b. This embodiment further comprises a roller 110 which, as noted above, engages the cam surface of the power tong"s ring gear as suggested by FIG. 1. Roller 110 is held in place with roller pin 111.
In another embodiment, shown in FIG. 5, the invention comprises a die assembly 124 comprising two dies 126 aand 126 b. This embodiment is used in large jaw systems where a single die does not provide a sufficiently long gripping surface. Die assembly 124 is prevented from sliding up and out of die retaining groove 107 by die face pins 127 which fit into face holes 125 in the top portion of die retaining groove 107 above die assembly 124. It will be understood that die face pins 127 could be substituted for die top pin 120 in the embodiment shown in FIG. 2 to prevent die 108 from sliding up and out of die retaining groove 107.
In other embodiments, the invention may be adapted for sliding power tong jaws such as those shown in FIG. 3. FIG. 3 ashows a solid sliding tong jaw 300, and FIGS. 3 band 3 cshow sliding tong jaws 301 and 315 formed from multiple pieces. Examples of jaws formed from multiple pieces can be seen in the U.S. patent application entitled “Tong Jaw and Method for Constructing the Tong Jaw,” Ser. No. 10/638,783 which is incorporated herein by reference in its entirety. Similar to the pivoting jaws described above, jaws 301 and 315 each comprise an upper plate 304, a lower plate 305, and two column members 302. Upper plate 304 and lower plate 305 are arranged horizontally, the former above the latter. The upper plate 304 and lower plate 305 contain column member slots 306 which allow column members 302 to connect upper plate 304 and lower plate 305. As illustrated in FIG. 3 b, column members 302 are positioned such that die inserts 307 face inwardly in an arcuate orientation corresponding approximately to the diameter of the tubular member to be gripped, thereby allowing both of the die inserts 307 to come into contact with the surface of the tubular member when the power tong jaw member 301 is in use. In the embodiment shown in FIG. 3 b, jaw 301 comprises a rocking bar 310 and rocking bar recess 311, which function as described above to allow die 307 to rock or rotate about the vertical axis defined by rocking bar 310. The embodiment shown in FIG. 3 ccomprises a die 307 which comprises an integral rocking bar 312 as described above.
16. The power tong of claim 15, wherein said die is positioned such that an end of said back of said die is capable of engaging said back of said die retaining groove, while the opposite end of said back of said die engages said front of said die retaining groove.
Tongs - Power - As comparable to the popular 5-1/2" Eckel HSVS, the 5-1/2" Slide Head Vector Tong has all of the same internals, but considerable external improvements.
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Quality Products Since 1958 www.eckel.com Every job is different. Which explains why we make a lot of different tong solutions. History Eckel was founded in Odessa, TX in 1958 by Emery Eckel when he first sketched out aEckel Product Catalog Hydraulic Power Tong on the floor. Today Eckel offers a full line of hydraulically oper- Contents ated Tubing Tongs, Casing Tongs, Drill Pipe Tongs, Backups, Power Units and Tong Posi- Tongs: tioning Equipment. Model 21/16 Hydra-Shift 3 Tongs TONGBOSS 4 Model 3500 DTT Hydra-Shift 5 Our line of tongs are available in a variety of Model 41/2 Hydra-Shift 5 Model 41/2 UHT 6 models and sizes (2-1/16" Hydra-Shift to our Model 41/2 Hydra-Shift CMT 6 36" UHT) to handle almost any downhole pipe Model 51/2 Hydra-Shift (LS) 7 string, from rods to casing. Model 51/2 Hydra-Shift (VS) 7 Model 51/2 CHROMEBOSS 8 Model 51/2 Standard 10 Tong Standard Features Model 51/2 Ultra High Torque 10 Model 75/8 Standard / Heavy Duty 11 Radial Load Door (Patent Approved) Model 85/8 Hydra-Shift HT 11 Wrap-Around Dies Model 103/4 Standard / Heavy Duty 12 Model 133/8 Standard 12 Solid Hanger Model 135/8 Heavy Duty 13 Torque Gauge Mounting Plate Model 14 Hydra-Shift 13 Model 14 Hydra-Shift HT 14 Operation Manual Model 14 Ultra High Torque 14 Model 17 Hydra-Shift 15 Optional Features: Model 20 Standard 15 Model 20 Ultra High Torque 15 Door Interlock Door Guards Model 21 Hydra-Shift 16 Lift Cylinder Spring Hangers Model 25 Hydra-Shift 16 Model 24 Ultra High Torque 16 Tong Automation Torque/Turn System Model 36 Hydra-Shift 17 Hydraulic Integral Backup Thread Protector Model 36 Ultra High Torque 17 Model 63/4 Drill Pipe Tong 18 Tong Positioning System Model 870 Drill Pipe Tong 18 Model 10 Drill Pipe / Drill Collar Tong 18 The Eckel TONGBOSS an Automated Tong Positioning System is unique Model 12 Drill Pipe / Drill Collar Tong 19 to all tong positioning systems on the market today in that it requires no Top Drive Casing Tong 19 magnetism, no bolting, no welding, and no rig floor tracks. With the Accessories: TONGBOSS being hung from the rig derrick, rig up time is basically the same as in the past with conventional tongs. One operator controls all the Diesel and Electric Power Units 20 Cold Weather Service Power Units 20 tong positioning and tong functions hydraulically from the rig floor. Tong Dies 21 Diesel and Electric Power Units We"re here to help you Eckel provides a complete line of hydraulic power units for our line of equipment. We provide a complete line of Diesel and Electric Power units and models for extreme weather conditions. BUILD YOUR OWN Go online today or call us and tell us your tong requirements and will cus- QUALITY AND SERVICE tom design your tong to your re- quirements. http://www.eckel.com/ Design and CNC Machining quote.html Eckel Tongs and Power Units are designed and manufactured at our modern Odessa, Texas, plant using the latest computer aided design programs, numerically controlled and automated machining tools. Prod- For more information about our ucts are designed to provide the maximum safety while also maximizing products visit our website at: productivity and reliability. We will develop products for whatever your application call for, discuss your design ideas with our engineering www.eckel.com department.Hardening & Tempering
Heat treating is one of the most important steps in the production of a part,providing a combination of hardness, strength, and toughness. Eckel in-house heat treat insures parts are properly treated to meet our high qualitystandards. The parts are heated and quenched in a controlled carbonenriched atmosphere, the process consists of heating the part to aspecific temperature and holding for sufficient time to ensure the wholework-piece is at temperature, then rapidly cooling it in oil (quenching).The resultant temperature changes induce physical transformation of thesteel, resulting in mechanical property changes. DesignProduct Testing
Tongs and power units are performance rated to insure the unit meets orexceeds strict quality standards. Every tong is performance rated on a oneof a kind test stand that is able to simulate a make-up and break-outtorques in a variety of different loads. Using a detailed proceduralchecklist, the unit is inspected, greased, and adjusted for strict compli-ance to Eckel standards. Eckel maintains a tong test data report indicatingthe unit weight, rpm, and torque ratings.Upon request Eckel will supply a test certificate for tongs and power unitsthat certify the equipment met or exceeded our high quality standards andperformance ratings.
Model 21/16 Hydra-ShiftThe new, lighter, smaller 21/16Hydra-Shift Tong. Model 21/16 HS HighlightsLess is definitely more. Tong Specifications Capacity 1.050 - 21/16 in. (26.67 - 52.38 mm) Maximum Torque 2,500 ft-lb (3389.5 Nm)The Oil & Gas Industry has needed a Operating Pressure 2,500 psi (172 bar)specialized power tong with an integral Gear Ratio 20.20:1hydraulic backup that was sized small Maximum RPM @enough with the right amount of control- 40 GPM (152 lit/min) high: 80 RPM, low: 37 RPMlable torque output and designed so as to Handle Length 155/8 in. (396 mm)properly grip small OD tubulars such as Dimensions 27 x 157/8 in (685.8 x 402.2 mm)small macaroni type strings of tubing. Weight 590 lb (267 kg) Certifications DNV Certification TONGBOSS ™
TONGBOSS - Automated TongPositioning SystemThe Eckel TONGBOSS automated tong positioning systemmaneuvers any size of Eckel hydraulic power tongs pre-cisely around the tubular during running and pulling opera-tions. One operator controls the tong positioning and tongfunctions hydraulically from the rig floor. The TONGBOSSis unique to all tong positioning systems on the markettoday in that it requires no magnetism, bolting, welding, orrig floor tracks. In developing the TONGBOSS, Eckel setsome simple design goals. These goals were to im-prove safety, operational costs, cycle time, and touniversally install on any rig.
TONGBOSS Features Eliminates labor-intensive effort of “Manhandling” the tong. Reduces rig-floor accidents and additional personnel. When safety, time and money are at stake, it Single operator to control the TONGBOSS and tong. pays to have a TONGBOSS out on your next job. No casing stands or scaffolds required. No magnetism, rig floor tracks, or welding required. Never swings freely and always under full operator control. Aligns tong consistently with the tubular member. Improved cycle time between operations. Aligns Tong Consistently with Tubular Retracts horizontally to a parked location between operations. Reduces Rig-Floor Accidents Operate all functions manually or with optional wireless controls. Optional remote monitoring with wireless video cameras. Tong Never Swings Freely Designed for use with or without integral hydraulic backup. TONGBOSS models available for a range of tong sizes or explicitly to one tong size. Applicable for land rigs, rocking drill ships, floaters, tension leg platforms and snubbing units.
4Model 3500 DTT Hydra-Shift Model 3500 DTT HSThe Eckel 3500 DTT (Dual Tubing Tong) provides fast, easy Tong Specificationsrunning on dual strings of 31/2 inch or smaller tubing. It grabs Capacity 1.050 - 31/2 in. (26.67 - 88.9 mm)from the side, or head-on. Torque it up! This tong is Eckel Maximum Torque 7,000 ft-lb (9490 Nm) Operating Pressure 2,500 psi (172 bar)tough. Speed shifting are no problem, thanks to a patented Gear Ratio 19.8:1Hydra-Shift concept that eliminates clutching. Maximum RPM @ 40 GPM (152 lit/min) high: 65 RPM, low: 30 RPM Optional RPM high: 5 RPM Control low: 21/2 RPM Handle Length 24 in. (609.6 mm) Dimensions 131/2 x 313/4 in (643 x 806 mm) Weight 800 lb (363 kg) Certifications DNV Available Tri-Grip Backup Specifications Capacity 1.050 - 41/2 in. (26.67 - 114.3 mm) Handle Length 24.5 in. (622.3 mm) Dimensions 21 x 34 in. (635 x 1105 mm) Weight 1,440 lb (653.18 kg)
Model 41/2 Hydra-ShiftPacked with all the features you"ve come to expect fromEckel: patented cam biting system, quick-change slidingheads, self-aligning open throat, and auto closing door.The unit is available with front or side controls, standardchain bridle suspension, or with its own built-insuspension arm.
Model 41/2 HS HighlightsTong SpecificationsCapacity 1.050 - 41/2 in. (26.67 - 114.3 mm)Maximum Torque 7,500 ft-lb (10168 Nm)Operating Pressure 2,500 psi (172 bar)Gear Ratio 28.22:1Maximum RPM @40 GPM (152 lit/min) high: 105 RPM, low: 30 RPMHandle Length 231/2 in. (597 mm)Dimensions 191/2 x 36 in (495.3 x 914.4 mm)Weight 700 lb (317 kg)Certifications DNV AvailableTri-Grip Backup SpecificationsCapacity 1.050 - 59/16 in. (26.67 - 141.29 mm)Handle Length 25.5 in. (647 mm)Size* 25 x 431/2 in. (635 x 1105 mm)Weight* 1,300 lb (590 kg) * Tong and BackupBUILD YOUR OWNEckel technology, your configurationcontact us for your custom configured tong
Call 1-800-654-4779 or go to www.eckel.com 5Model 41/2 UHT-13 and UHT-20Light weight and rugged the UHT-13 configuration provides 8,500 Model 41/2 UHT-13 and UHT-20ft-lbs of torque. A notable feature quick-change sliding head bitingsystem that compensates for worn or undergauge pipe. UHT-13 and UHT-20 Tong Specifications Capacity 1.050 - 41/2 in. (26.67 - 114.3 mm) 5 Rod Size /8 - 11/8 in. (15.88 - 28.58 mm) Dimensions 231/2 x 391/2 in. (596.9 x 1003 mm) UHT-13 Weight 780 lb (353.81 kg) UHT-20 Weight 880 lb (399 kg) Handle Length 24 in. (610 mm) Certifications DNV Available
Tri-Grip Backup Specifications Capacity 1.050 - 59/16 in. (26.67 - 141.29 mm) Dimensions* 25 x 421/2 in. (635 x 1080 mm) Height* 47 in. (1194 mm) Weight* 1,425 lb (646 kg) Handle Length 25 in. (635 mm) * Tong and BackupUHT-13 Tong Specifications UHT-20 Tong SpecificationsMaximum Torque @ Maximum Torque @ 1,470 PSI (101 bar) high: 2,300 ft-lb (3118 Nm) low: 8,000 ft-lb (10846 Nm)2,000 PSI (138 bar) high: 2,000 ft-lb (2711 Nm) 2,000 PSI (138 bar) high: 2,600 ft-lb (3525 Nm) low: 7,000 ft-lb (9490 Nm) low: 10,000 ft-lb (13558 Nm)2,500 PSI (172 bar) high: 2,500 ft-lb (3389 Nm) 2,500 PSI (172 bar) high: 3,000 ft-lb (4067 Nm) low: 8,500 ft-lb (11524 Nm) low: 12,000 ft-lb (16269 Nm)Maximum RPM @ Maximum RPM @65 GPM (246 lit/min) high: 191, low: 49 RPM 65 GPM (246 lit/min) high: 124, low: 32 RPM50 GPM (189 lit/min) high: 147, low: 38 RPM 50 GPM (189 lit/min) high: 95, low: 25 RPM40 GPM (151 lit/min) high: 117, low: 30 RPM 40 GPM (151 lit/min) high: 76, low: 20 RPM
Model 41/2 Hydra-Shift CMT-8This tong features (3) sliding heads with each head equipped with Model 41/2 HS CMT-8a wide angle wrap-around die, providing a maximum gripping area CMT-8 Specificationsof 342° on the pipe. Reversing the pipe rotation is effortless and Capacity 1.050 - 41/2 in. (26.67 - 114.3 mm)done simply by pulling the tong control in the opposite direction. Maximum Torque 8,450 ft-lb (11456 Nm)An optional backup is available that uses the same heads and Operating Pressure 2,000 psi (138 bar)dies as the tong. Gear Ratio high: 8.6:1, low: 28.4:1 Maximum RPM @ 40 GPM (152 lit/min) high-high: 165, low-high: 76, high-low: 50 low-low: 23 Handle Length 44 in. (1117 mm) Dimensions 25 x 571/2 in. (635 x 1460 mm) Required Space Around Pipe 12 in. (304 mm) Weight Tong 1,250 lb (567 kg) Tong & Backup 1,850 (839 kg) CMT-10 Specifications Maximum Torque 10,500 ft-lbs (14236 Nm) Certifications DNV Available
6Model 5 1/2 Hydra-Shift(LS) - Low Speed / (VS) - Variable SpeedCompact Size…Big Torque…if this is what you are looking forin a power tong, look no further. Our 51/2 Hydra-Shift is sizedsmaller in width than our 51/2 Standard model. Like all of our 51/2 HYDRA-SHIFT (VS) withnewly developed tongs, the 51/2 incorporates the Hydra-Shift Tri-Grip Hydraulic Backuptechnology, allowing the operator to shift from high speed to lowspeed without having to manually shift the tong. You will seemany years of trouble free operation, not to mention thesmoother hydraulic shifting. The 51/2 Hydra-Shift (LS) with a two-speed motor and a single-speed gear train is the original 51/2 Hydra-Shift which has gainedwide acceptance in the industry. The 51/2 Hydra-Shift (VS) witha two-speed motor and a two-speed gear train, this offers theoperator a more flexible choice of torque/RPM’s to work withduring make-up or break-out. These tongs are used world-widein handling Cra tubulars and drill pipe connections.
Model 51/2 Hydra-Shift (VS) Model 51/2 Hydra-Shift (LS)Tong Specifications Tong SpecificationsMaximum Torque @high-high 2,400 ft-lb (3253 Nm) Maximum Torque @ high 7,000 ft-lb (9490 Nm)2,500 psi (172 bar) high-low 4,600 ft-lb (6236 Nm) 2,000 psi (139 bar) low 17,000 ft-lb (23049 Nm) low-high 11,000 ft-lb (14914 Nm) low-low 22,000 ft-lb (29828 Nm)Gear Ratio high 11.92:1, low 61.25:1 Gear Ratio 50.22:1Maximum RPM @ high-high: 126 RPM Maximum RPM @ high: 45 RPM65 GPM (246 lit/min) ...... high-low: 78 RPM 65 GPM (246 lit/min) low: 20 RPM low-high: 25 RPM low-low: 15 RPMHandle Length 281/2 in. (723.9 mm) Handle Length 30 in. (762 mm)Certifications DNV Available Certifications DNV Available
Model 51/2 Hydra-Shift (VS & LS) Model 51/2 Hydra-Shift (VS & LS)Tong Specifications Tri-Grip Backup SpecificationsCapacity 21/16 - 51/2 in. (52.39 - 139.7 mm) Capacity 21/16 - 51/2 in. (52.39 - 139.7 mm)Size 24 x 471/2 in. (609.6 x 1,206.5 mm) Size * 34 x 49 in. (864 x 1245 mm)Weight 1,340 lb (609 kg) Height * 62 in. (1575 mm) Weight * 5-1/2 H.S. (VS) 2,120 lbs (961 kgs) 5-1/2 H.S. (LS) 2,270 lbs (1030 kgs) Handle Length 28 in. (711 mm)BUILD YOUR OWN * Tong and BackupEckel technology, your configurationcontact us for your custom configured tong
Call 1-800-654-4779 or go to www.eckel.com 7 ™Model 5 1/2 ChromebossThe Eckel 5-1/2 CHROMEBOSS * is thepremiere choice of equipment for runningchrome and stainless steel tubulars. Ca-pable of withstanding rotational torqueswell over 20,000 ft-lbs. Engineered fromthe ground up specifically for CorrosionResistant Alloy (CRA) tubulars to elimi-nate any die marking concerns. One of themost outstanding features is the tong’sability to break-out tubulars with the samenon-marking aluminum dies used for make-up which is an industry first. Notablybreak-out operations do not require theuse of damaging tooth dies.Consistent Grip-ping – The tonguses two alumi-num non-markingwrap-around diesthat encircle thetubular with virtu-ally 360 degrees of coverage. The backupuses three aluminum non-marking dieswhich virtually encircles the tubular toretain a safe and secure grip. These grip-ping methods eliminates the pipe frombeing crushed or compressed by safelydistributing radial load forces around the * Patent Pendingdie surface.Enhanced Dies – A enhanced surfacearea ensures safe and consistent grippingis retained while not damaging or penetrat-ing the tube body. More importantly thesedies leave no marks on the tube body thatcould lead to stress-corrosion cracking. 360 Degree Bidirectional Performance, Coverage Forces Simplicity andFriction Resistant Head – Provide ex- Safe
ceptional friction resistance while allow-ing correct gripping force to be applied tothe tubular, eliminating marking or dam-age during make-up and break-out opera-tions. Stress-Corrosion Cracking Background - Industry expe- rience has concluded that local surface hardened spots onPowerCam™ Rotary Gear – This new tubulars are caused from regular carbon steel contact, dierotary gear design provides the radial load penetration, compression or through other non-tong relatedforces required to generate the friction impact damage. These hardened spots are susceptible toforce between the aluminum die and tubu- embrittlement causing microscopic fractures known aslar with all forces retained within the tong stress-corrosion cracking (SCC). SCC is cracking inducedbody. This design inherently reduces bend- from the combined influences of tensile stress and corro-ing and shearing forces between the tong sive environments that can eventually lead to tubularand backup by having a reduced distance failure. Some design specifications for chrome tubing indi-between tong and backup dies when com- cate acceptable penetration of less than 5% wall thicknesspared to other competing CRA tubular while Eckel and numerous oil companies desire to alleviatetongs. all tubular penetration.
8Backup Bidirectional Force – Hydrauliccylinders on the backup generate a pullingforce on the front dies while at the sametime providing a reactionary pushing forceon the rear die. In effect all dies in thebackup have active radial forces applied tothem.Backup Automated Latch – Using a singlebackup control lever the CHROMEBOSSBackup automatically closes, latches, andgrips the tubular. Reversing the controllever the backup arms unlatches and opens.Backup Linear Engagement – Linearmovements of the dies in the backup armseliminates alignment problems.Backup Adjustable Force – Gripping forceis adjustable to suite a variety of tubulardiameters and torque requirements, therebyalleviating any marring or deformity of thetubular.RPM Control – Integral RPM Control pro-vides a consistent low speed for shoulderengagements and final torquing.
Non-Marking Enhanced Dies Consistent Gripping Friction Resistant Heads PowerCam™ Rotary Gear Performance, Simplicity and Safe Adjustable Backup Force Enhanced Dies
Model 51/2 Chromeboss Tong Specifications Tong Capacity 23/8 - 51/2 in. (60.30 - 139.7 mm) Performance, Simplicity and Safe – From an Backup Capacity 23/8 - 6.050 in. (60.30 - 153.7 mm) operational stand point, the CHROMEBOSS Size 42 x 65 in. (1067 x 1651 mm) operation is the same as any other Eckel tong; Weight 4,040 lb (1832 kg) providing a quick, safe and efficient operation Maximum Torque 20,000 ft-lb (20337 Nm) while having a low maintenance schedule. The Operating Pressure 2,500 psi (172 bar) Gear Ratio high: 13.5:1, low: 67.5:1 CHROMEBOSS includes our radial door lock, Maximum RPM @ 65 GPM (246 lit/min) ... hydraulic door interlock safety system, RPM high: 16 RPM, low: 9 RPM control, Hydra-Shift shifting, CHROMEBOSS RPM Control 3 - 14 RPM backup and other features that Eckel has Handle Length 39 in. (991 mm) Backup Type Chromeboss Backup become known for providing.
Call 1-800-654-4779 or go to www.eckel.com 9Model 5 1/2 StandardThe Model 51/2 is the first open-throat design in its size range togenerate 12,000 ft-lb of available torque.Versatility is the name of the game here as this tong works wellwhether powered by a workover rig or a portable casing tongpower unit. Options include manual backup or tri-grip hydraulicbackups.
Model 51/2 StandardTong SpecificationsCapacity 21/16 - 51/2 in. (52.39 - 139.7 mm)Size 25 x 54 in. (635 x 1371.6 mm)Weight 980 lb (444.53 kg)Maximum Torque 12,000 ft-lb (16,272 Nm)Operating Pressure 2,500 psi (172 bar)Gear Ratio high: 13.5:1, low: 67.5:1Maximum RPM @65 GPM (246 lit/min)high: 156 RPM, low: 31 RPMHandle Length 36 in. (914.4 mm) 51/2 StandardCertifications DNV Available
Model 5 1/2 UHT / UHT HSExtremely popular among the most successful of pipe handlers, Tong Specifications Capacity 21/16 - 51/2 in. (52.39 - 139.7 mm)the Model 51/2 UHT combines high torque (up to 30,000 ft-lbs) Size 315/8 x 50 in. (803 x 1270 mm)with a wide capacity range. Ideal for handling tubing, casing and Weight 1,560 lb (707.62 kg)small drill pipe. Options include manual backup or tri-grip Maximum Torque 25,000 ft-lb (33895 Nm)hydraulic backups. Operating Pressure 2,500 psi (172 bar) Gear Ratio high: 15.48:1, low: 71.36:1 Maximum RPM @ 70 GPM (265 lit/min) high: 78 RPM, low: 17 RPM Handle Length 321/2 in. (825.5 mm) Certifications DNV Available
Available with 51/2 UHT with wrap-around dies for all pipe sizes (See page 19). Tri-Grip Hydraulic Backup
BUILD YOUR OWN * Tong and BackupEckel technology, your configurationcontact us for your custom configured tong
10Model 7 5/8 Standard / Heavy DutyWhen applications demand a wide range of sizes, these two tongmodels takes pipe sizes 21/16 inches all the way to 75/8. Theirrugged design is based upon knowledge gained from the51/2 model…combining an extremely compact, high torque con-cept with added versatility. Options include either manual backupor tri-grip hydraulic backup.
75/8 Heavy DutyModel 75/8 Heavy DutyTong SpecificationsCapacity 23/8 - 75/8 in. (60 - 194 mm)Size 30 x 60 in. (762 x 1,524 mm)Weight 1,440 lbs (653 kgs)Maximum TorqueHD-20 20,000 ft-lbs (27,116 nm)HD-25 25,000 ft-lbs (33,895 nm)HD-30 30,000 ft-lbs (40,674 nm)Operating Pressure 2,500 psi (172 bar)Maximum rpm @ Model 75/8 Standard65 gpm (246 l/min.)HD-20 high: 110 RPM, low:13 RPM Tong Specifications 75/8 Standard withHD-25 high: 84 RPM, low: 24 RPM Capacity 23/8 - 75/8 in. (60 - 194 mm) Tri-Grip Hydraulic BackupHD-30 high: 74 RPM, low: 13 RPM Size 30 x 59 in. (762 x 1,498.6 mm)Handle Length 36.5 in. (927.1 mm) Weight 1,100 lb (498.96 kg) Maximum Torque 15,000 ft-lb (20,340 Nm) Operating Pressure 2,500 psi (172 bar)Tri-Grip Backup Specifications Gear Ratio high: 16:1, low: 80:1Capacity 21/16 - 95/8 in. (52 - 244 mm) Maximum RPM @ 65 GPM (246 lit/min) high: 132 RPM, low: 26 RPMSize * 30 x 60 in. (762 x 1,524 mm) Handle Length 36 in. (914.4 mm)Height * 64.5 in. (1638 mm) Certifications DNV AvailableWeight * HD-20: 2,150 lbs (975 kgs) HD-25: 2,250 lbs (1020 kgs) Tri-Grip Backup Specifications, HD-30: 2,250 lbs (1020 kgs) Capacity 21/16 - 85/8 in. (52.4 - 219 mm) Size * 30 x 59 in. (762 x 1499 mm) Height * 50 in. (1270 mm) Weight * 1,960 lbs (889 kgs) Handle Length 28 in. (711 mm) * Tong and Backup Model 85/8 Hydra-Shift HTModel 8 5/8 Hydra-Shift HT Tong SpecificationsSpecial applications and tough requirements demanded that we Capacity 23/8 - 85/8 in. (60.32 - 219.08 mm)respond with a new tong designed and built with today"s pipe Size 301/2 x 56 in. (775 x 1,422 mm)handling challenges in mind. By utilizing a two speed mechani- Weight 2,200 lb (997.92 kg) Maximum Torque 40,000 ft-lb (54,232 Nm)cal shift transmission in conjunction with the two speed Hydra- Operating Pressure 2,500 psi (172 bar)Shift motor, the operator has a more flexible choice of torque/ Gear Ratio high: 24.44:1, low: 101.85:1RPM’s to work with during make-up or break-out. Used world- Maximum RPM @ high-high: 61 RPMwide in handling Cra tubulars and drill pipe connections. 65 GPM (246 L/M) high-low: 39 RPM low-high: 16 RPM low-low: 9 RPM Handle Length 33 in. (838.2 mm) Certifications DNV Available
Call 1-800-654-4779 or go to www.eckel.com 11Model 10 3/4 Standard / Heavy DutyLight, fast and exceptionally rugged, Eckel"s Model 103/4 isalways in demand where rig floor space is at a minimum. For pipesizes from 4 to 103/4 inches.
Model 103/4 Standard 103/4 StandardTong SpecificationsCapacity 4 - 103/4 in. (101.6 - 273.05 mm)Size 32 x 56 in. (812.8 x 1422.4 mm)Weight 1,100 lb (499 kg)Maximum Torque 20,000 ft-lb (27116 Nm)Operating Pressure 2,500 psi (172 bar)Gear Ratio high: 17:1, low: 85:1Maximum RPM @65 GPM (246 lit/min) high: 108 RPM, low: 22 RPMHandle Length 34 in. (863.6 mm)Certifications DNV AvailableHydraulic Cam Backup SpecificationsCapacity 4 - 113/4 in. (102 - 298 mm)Size * 41 x 57 in. (1,041 x 1422 mm)Height * 61 in. (1549 mm)Weight * 2,680 lbs (1215.65 kgs)Handle Length 321/2 in. (826 mm)
Model 103/4 Heavy DutyTong Specifications 103/4 Heavy Duty with Cam BackupCapacity 4 - 103/4 in. (102 - 272 mm)Size 32 x 60 in. (813 x 1,524 mm)Weight 1,340 lb (608 kg)Maximum Torque 27,000 ft-lb (36607 Nm) Hydraulic Cam Backup SpecificationsOperating Pressure 2,500 psi (172 bar) Capacity 4 - 113/4 in. (102 - 298 mm)Maximum RPM @ Size * 41 x 57 in. (1041 x 1422 mm)65 GPM (246 lit/min) high: 80 RPM, low: 14 RPM Height * 61 in. (1549 mm)Handle Length 36 in. (914 mm) Weight * 2,680 lbs (1215.65 kgs)Certifications DNV Available Handle Length 36 in. (914 mm) * Tong and Backup
Model 13 3/8 Standard Model 133/8 StandardExcept for added torque (up to 22,000 ft-lb) and expanded pipe Tong Specifications Capacity 4 - 135/8 in. (101.6 - 346.08 mm)capacity (from 4 to 135/8 inches), this tong offers the same basic Size 34 x 61 in. (864 x 1549 mm)engineering and design as the smaller, lighter Model 103/4. Weight 1,260 lb (571 kg)Highly recommended where applications demand the ultimate in Maximum Torque 22,000 ft-lb (29827 Nm)size range and torque output. Operating Pressure 2,500 psi (172 bar) Gear Ratio high: 19.25:1, low: 96.25:1 Maximum RPM @ 65 GPM (246 lit/min) high: 85 RPM, low: 16 RPM Handle Length 36 in. (914 mm) Certifications DNV Available
Hydraulic Cam Backup Specifications Capacity 4 - 143/8 in. (101.6 - 365.13 mm) Size * 44 x 61 in. (1117.6 x 1549.4 mm) Height * 62 in. (1574.8 mm) Weight * 2,950 lb (1338.12 kg) Handle Length 36 in. (914 mm) * Tong and Backup
12Model 13 5/8 Heavy DutyWhen higher torque performance than 133/8 Standard is re-quired, the Eckel 135/8 Heavy Duty provides the performanceyou need. Available in two different torque output configurations. Model 135/8 Heavy DutyThe HD-30 model provides 30,000 ft-lbs while the HD-35 offers Tong Specifications, 135/8 Heavy Duty Capacity 4 - 135/8 in. (101.6 - 346.08 mm)a full 35,000 ft-lbs of torque. When the rig working space is small Size 34 x 65 in. (864 x 1651 mm)and the required torque is high, the Eckel 135/8 HD Casing Tong Weight 1,500 lb (680 kg)is your best option. Maximum Torque: HD-30 30,000 ft-lb (40675 Nm) HD-35 35,000 ft-lb (47454 Nm) Operating Pressure 2,500 psi (172 bar) Gear Ratio HD-30 high: 14:1, low: 82.25:1 HD-35 high: 16.3:1, low 95.9:1 Maximum RPM @ 65 GPM (246 lit/min) HD-30 high: 75 RPM, low: 12 RPM HD-35 high: 68 RPM, low: 10 RPM Handle Length 36 in. (914 mm) Certifications DNV Available Hydraulic Cam Backup Specifications Capacity 4 - 143/8 in. (101.6 - 365.13 mm) Size * 44 x 61 in. (1117.6 x 1549.4 mm) Height * 62 in. (1574.8 mm) Weight * 3,190 lb (1447 kg) Handle Length 36 in. (914 mm) Certifications DNV Available
Model 14 Hydra-ShiftThe Eckel Model 14 Hydra-Shift handles pipe from 4 inches to Model 14 Hydra-Shift14 inches OD and incorporates the Hydra-Shift technology Tong Specifications Capacity 4 - 14 in. (101.6 - 355.6 mm)which provides smoother operating environment and a wider Size 36 x 631/2 in. (914.4 x 1612.9 mm)selection of torque/RPM"s that are available to the operator. The Weight 2,180 lbs (988.84 kgs)14 Hydra-Shift is capable of delivering 35,000 ft-lb of torque in Maximum Torque high-high: 6,000 ft-lb (8135 Nm)low-speed, low-gear. Also available with hydraulic, cam-type high-low: 11,000 ft-lb (14913 Nm) low-high: 19,000 ft-lb (25760 Nm)backup. low-low: 35,000 ft-lb (47453 Nm) Operating Pressure 2,500 psi (172 bar) Gear Ratio high: 26.29:1, low: 95.23:1 Maximum RPM @ high-high: 80 RPM 65 GPM (246 lit/min) high-low: 42 RPM low-high: 22 RPM low-low: 11 RPM Handle Length 351/2 in. (902 mm) Certifications DNV Available
Call 1-800-654-4779 or go to www.eckel.com 13Model 14 Hydra-Shift HTWhen applications demand the combination of size and hightorque output up to 130,000 ft-lbs, the Eckel Model 14 HS HThandles pipe from 4 inches to 14 inches OD. By utilizing a two Model 14 Hydra-Shift HTspeed mechanical shift transmission in conjunction with the two Tong Specificationsspeed Hydra-Shift motor, the operator has a more flexible choice Capacity 4 - 14 in. (101.6 - 355.6 mm)of torque/RPM’s to work with during make-up or break-out. Size 451/2 x 81 in. (1155.7 x 2057.4 mm) Weight 4,800 lb (2177 kg) Maximum Torque 130,000 ft-lb (176256) Operating Pressure 2,500 psi (172 bar) Gear Ratio high: 14:4:1, low: 85.7:1 Maximum RPM @ high-high: 65 RPM 65 GPM (246 lit/min) high-low: 32 RPM low-high: 10 RPM low-low: 5 RPM Handle Length 40 in. (1,016 mm) Certifications DNV Available
Model 14 UHTAn excellent choice where applications demand the combina-tion of size range and high torque output, the Eckel Model 14UHT handles pipe from 4 inches to 14 inches OD Upgraded indesign and performance over the standard Model 133/8, this tongis capable of delivering 65,000 ft-lb of torque. Also available withhydraulic, cam-type backup which handles pipe from 4 inchesto 15.35 inches.
Model 14 UHTTong SpecificationsCapacity 4 - 14 in. (101.6 - 355.6 mm)Size 401/2 x 72 in. (1028.7 x 1829 mm)Weight 2,600 lb (1179 kg)Maximum Torque 65,000 ft-lb (88128 Nm)Operating Pressure 2,500 psi (172 bar)Gear Ratio high: 17.05:1, low: 102.07:1Maximum RPM @70 GPM (265 lit/min) high: 40 RPM, low: 7 RPMHandle Length 42 in. (11067 mm)Certifications DNV Available
14Model 17 Hydra-ShiftFor casing up to 17 inches, here"s a tong that combines speedand the ability to handle smaller sizes economically. If you are Model 17 Hydra-Shiftrunning 17" casing, give this tong a try. This tong features the Tong Specificationstwo-speed motor and the two-speed gear train which allows for Capacity 51/2 - 17 in. (139.7 - 431.8 mm)multiple selections of torque or RPM, not to mention the Size 42 x 74 in. (1066 x 1879 mm) Weight 3,100 lb (1406 kg)smoother operation of the tong. Maximum Torque high-high: 6,000 ft-lbs (8134 Nm) high-low: 11,500 ft-lbs (15591 Nm) low-high: 21,000 ft-lbs (28472 Nm) low-low: 40,000 ft-lb (54232 Nm) Operating Pressure 2,500 psi (172 bar) Gear Ratio high: 5.17:1, low: 19.58:1 Maximum RPM @ high-high: 57 RPM 65 GPM (245 lit/min) high-low: 36 RPM low-high: 17 RPM low-low: 10 RPM Handle Length 411/2 in. (1054 mm) Certifications DNV Available
Model 20 StandardFor casing up to 20 inches OD, here"s a tong that combines Model 20 Standardsurprising speed with an ability to handle smaller sizes economi- Tong Specifications Capacity 7 - 20 in. (177.8 - 508 mm)cally (as small as 7 inches). It reaches peak efficiency at just Size 45 x 80 in. (1143 x 2032 mm)38 horse power input, thus requiring no "souped-up" power unit. Weight 2,740 lb (1242.86 kg)Available torque: 35,000 ft-lb Maximum Torque 35,000 ft-lb (47460 Nm) Operating Pressure 2,500 psi (172 bar) Gear Ratio high: 3.472:1, low: 22.727:1 Maximum RPM @ 65 GPM (246 lit/min) high: 54 RPM, low: 8 RPM Handle Length 50 in. (1,270 mm) Certifications DNV Available Hydraulic Cam Backup Specifications Capacity 7 - 21 in. (177.8 - 533.4 mm) Size * 55 x 80 in. (1397 x 2032 mm) Height * 66 in. (1676.4 mm) Weight * 5,300 lb (2404.08 kg) Handle Length 45 in. (1143 mm) Certifications DNV Available
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