peiseler rotary table factory

The Peiseler rotary indexing table is at the heart of the rotary indexing machine, which has five stations for drilling and milling processes plus a loading and unloading station. "The key requirements for our design went beyond the need to achieve a maximum power density for highly dynamic indexing times in the smallest possible installation space", says Gronau. "In order to minimise the tolerances present, we had to position each of the two-axis rotary tilt tables as precisely as possible, both as standalone units and in relation to one another". Providing the media required to close, release and monitor the workpiece clamping device was also a complex task. A rotary manifold with eight ports was ultimately fitted for this purpose.

"This rotary indexing table is not only the largest we"ve built to date, but also a customer-specific solution that will shorten cycle times and reduce unit costs in the production of electric vehicle components", explains Gronau. As a high-precision manufacturer of trunnion tables, rotary tables, two-axis rotary tilt tables, swivel heads and workpiece changing tables, Peiseler is helping to build the reliable production processes that will lay the foundations for our future mobility.

Brown and Holmes are the exclusive UK and Ireland agents/distributors for Peiseler indexers, trunnions and special pallet systems. We also support existing and future owners of these Peiseler products with afull service and repair service, using genuine manufacturer parts.

Founded in 1819, the reliability and reputation of Peiseler products is second to none and a key reason for Brown and Holmes to offer them to its customers.

Peiseler rotary tables are available as single-axis and multi-axis with faceplates ranging from 80 to 3,500 mm diameter, with net weight holding capabilities up to 22,000 kg.

Clamping with axial-movement effects zero torsion on the faceplate, Peiseler install greased clamping discs and a material combination to prevent contact corrosion during lifetime

For the rotary manifolds we use a combination of hardened steel and nonferrous material for long lifetime, the seals were developed with a manufacturer especially for Peiseler to achieve long lasting function

We bring a lot of flexibility to adapt different systems like rotary manifold, zero point clamping systems, chucks, HSK System or any other clamping system to our units

Precision machining specialists Peiseler have integrated WITTENSTEIN’s Galaxie® G215 hollow-shaft gearbox into the drive system of their new ZASG 400 two-axis rotary tilt table. The result is a rotary tilt unit combining a compact design with high economic efficiency that positions workpieces fast and extremely accurately ready for machining.

Changing, tilting, turning and rotating – around 170 people at Peiseler’s two factories in Remscheid and Morbach (Germany) manufacture dividing heads and rotary tilt tables in leading-edge technology to enable highly precise and dynamic positioning of workpieces in machine tools. These solutions are ideal wherever space is limited; depending on the model, workpieces weighing anything from a few grams to 50 tons can be moved and held absolutely precisely. The company can look back on more than two centuries of experience in the engineering industry – over 55,000 Peiseler-made dividing heads and rotary tilt tables are currently in action worldwide.

IMPLEMENTING EXPERIENCE | THE PEISELER GENE PROMOTING TALENT | THE PEISELER GENE FOCUSSING OBJECTIVES | THE PEISELER GENE EXPERIENCING TECHNOLOGY | DRIVE VARIANTS ZATC | WITH COUNTER BEARINGS ZATC OVERVIEW PRESERVE RELIABILITY | SERVICE DEPARTMENT

Our ideas for rotary tables come from practical production experience, not from theory. In production, we are always facing new challenges, solutions are pursued with passion. Our engineers devise solutions based on bearings found in our own production and assembly departments in the Peiseler factories in Remscheid and Morbach. Their developments are pioneering and are trend-setting for the industry. We develop innovative products to become even better and cost effective. 50,000 delivered rotary tables mean our customers have trusted us 50,000 times – this is our motivation, and for this we...

Grand Rapids OUT OF ENTHUSIASM The Peiseler gene, which channels our drive for perfection and product performance as well as the greatest precision, is the common theme that runs through our long company history. This is the motor that drives the highest motivation of Peiseler‘s 200 employees. We enthusiastically use our different talents and experiences as a team. The joy we have working as teams is our greatest success factor. OUT OF PASSION Inventions and innovations are the oldest driving force of human beings. At Peiseler, people, whose enthusiasm for technology is the drive for new...

THE BEST IN SIGHT The distinct trend toward performance density in technology and in the company lead us to strive for maximum performance. We keep our eye on quality, delivery dates and price for all products. Peiseler customers get added value in their production, the reliability of our products in operation and our quick service are the essential pillars for this. OBJECTIVES WHAT IS IMPORTANT TO YOU TECHNOLOGICALLY COMPREHENSIVE Direct drive, worm gears, pre-loaded gear drives and Hirth couplings are known technologies. We have built each variant with numerous installations. We will...

Peiseler uses three-piece worm gears, a well-known design developed by Ott. These gears consist of a worm wheel and a twopiece worm, the shank worm and hollow worm. During assembly, we adjust the gear so it is backlash-free. Readjusting the worm during its service life is simple with a commercially-available mounting tool. The design advantages are a compact gear ratio, high mechanical precision and the control’s excellent regulatory quality. Heat limits the duty cycle. It is confirmed time and time again: good quality at an acceptable price is the best guarantee for success. We feel...

ATC is the new, compact, high-performance and flexible series from Peiseler. An extremely modern design with a good price characterises these NC rotary tables. The basis for this successful design is the complete optimisation of the drive train, the harmonization of the frame sizes, the use of identical design principles for the components and their five-axis machining. The well thought-out and service-friendly structure allows them to be quickly overhauled after many years of in- dustrial production by your own trained employees. We would be happy to support you with instructions, devices...

The ZATC series are two-axis rotary tilt tables which are based on the ATC series. The modular character of the ZATC is ensured by the cubic housing shape of the ATC rotary tables. In the same way, we carried over the variety of options and offer this for various requirements. The pneumatic or hydraulic me- dia supply of the table axis can be conducted through the rotary manifold in the mounting flange. It continues via the rotary manifold of the trunnion table axis into the central supply of the machine. The two-axis rotary tilt tables are available with one and multiple spindles. Designs...

A-Axis Faceplate diameter min. Load capacity Worm gear ratio Bearing diameter Drive torque Unit weight Max. center bore diameter VERTIKAL DIREKT ANGETRIEBENE TISCHE NC - ZWEIACHSSCHWENKEINRICHTUNG nc rotary - tilt unit Max. tangential torque without clamping Dividing accuracy at the worm drive Dividing accuracy with direct mounted encoder Clamping type Max. clamping pressure Plain parallelism including wobble Table height Center height Concentricity of the pilot diameter Max. tangential torque with clamping actuated Max. mass moment of inertia Max. tilting moment at the axis of rotation

Manufacturing at any time at any place – the Mobile Smart Factory enables the production of necessary spare parts directly at the place of use. Precision machine builder Peiseler from Remscheid supplied crucial components for the mobile manufacturing project.

When it comes to supplying spare parts for machines or systems, things usually have to move fast. Every minute counts, because production downtimes can cause immense costs. The solution: mobile production in two containers, developed by Bionic Production in cooperation with the Remscheid-based company Peiseler and its customer Metrom. Wherever infrastructure and logistics are difficult to develop and spare parts can only be procured with a long delay or at high cost, such as in the mining, shipping or rail sectors, the Mobile Smart Factory (MSF) provides a remedy. In a 20-foot container, components can be quickly repaired or manufactured from scratch using additive and subtractive manufacturing.

Additive manufacturing is based on “Wire Arc Additive Manufacturing” (WAAM). This process is particularly suitable for small series or repairs. In WAAM, a metal wire melted with an electric arc is applied layer by layer to produce the metal component. The milling work required afterwards is carried out in the same system and thus in a single clamping operation – a novelty in the field, which means significant time savings. For the WAAM process, the Peiseler ATU 400 rotary table with special face plate and integrated cooling concept is used. The water-cooled face plate in particular offers decisive added value – after all, temperatures of around 4000 °C can occur during arc welding.

Peiseler is located in Remscheid on the original site where it was founded in 1819 as a manufacturer of files and rasps. The Morsbach brook powered the waterwheel and it still flows thru the property. Progress brought a steam engine with a boastful 180Hp, the case clock from the factory is proudly displayed in the lobby.

The distinct trend toward performance density in technology and in the company lead us to strive for maximum performance. We keep our eye on quality, delivery dates and price for all products. Peiseler customers get added value in their production, the reliability of our products in operation and our quick service are the essential pillars for this.

With a rotary indexing table, Peiseler is helping to increase the productivity of a well-known German car manufacturer. The Remscheid-based company developed the innovation with its customers UNIOR Special Machines in Slovenia. The rotary indexing table is, so to speak, the centrepiece of a machine tool manufactured there, which will ultimately be used to machine lightweight components for the production of electric cars. "It has a diameter of 3,000 millimetres and weighs ten tonnes," explains Marc Gronau, Sales Manager at Peiseler, "making it the largest and most sophisticated unit of this type that we have ever built in our 200-year company history."

The basis is the worm-wheel-driven Peiseler ATU 1600 index table, which uses a direct path-measuring system to clock six ZATC 300 two-axis swivelling devices in five steps from one machining station to the next and then with a pilgrim step back to the starting position. For this, the rotary indexing table has a total of 13 axes and a maximum load of 250 kilograms per station. They ensure high-precision simultaneous machining of the workpieces.

The Peiseler rotary indexing table is the centre of the whole rotary indexing machine with five stations for drilling and milling as well as a loading and unloading station. "A special requirement for our design was not only to achieve maximum power density for highly dynamic cycle times in the smallest possible installation space," Gronau points out. "In order to keep the ever-present tolerances as low as possible, it was also necessary to position each of the two-axis swivelling devices among themselves with the utmost precision." Another complex task was the media supply for clamping, releasing and monitoring the workpiece clamping device. A rotary distributor with eight channels was used for this.

"Here we have not only built our largest rotary indexing table to date, but also developed a customised solution that ensures short cycle times and low unit costs in the production of electric vehicle components," Gronau is pleased to say. Thanks to the high precision, Peiseler, as a manufacturer of turners, index tables, two-axis swivelling devices, swivel heads and tool changing tables, also has a share in the process-reliable production of future-oriented mobility.

Indexing table 380 mm diameterDiameter graduation directly in 15 degree steps24 he graduation via index boltdirectly with crank and index plate7 Clamping fluteswidth 12 mmGes. height 120 mmWeight 55 kg

Compact precision small rotary table, suitable for single part or small series production in laser welding precision mechanics. A horizontal or vertical assembly is possible.

It is particularly suitable as a 4th axis on engraving and milling machines for engraving, lasering, drilling, grooving, slot milling, or for use on a tool or surface grinding machine.

6.-Round plate Ø 400mm fixed to the table´s saddle through a precision and combined THK type bearing, type RE25025 and a radial rigid one at the back. This offers a great rigidity t...

德国派士乐 since the founding of peiseler in 1819, our senses have been heightened by technological progress. this is how we have developed into the innovation leader for the series production and special design of rotary tables. the peiseler gene, which channels our drive for perfection and product performance as well as the greatest precision, is the common theme that runs through our long company history. this is the motor that drives the highest motivation of peiselers 200 employees. we enthusiastically use our different talents and experiences as a team. the joy we have working as teams is our greatest success factor. [logo automatched]

Marc Gronau, Peiseler sales manager, said: “It has a diameter of 3,000mm and weighs 10 tonnes, making it the largest and most sophisticated unit of this type that we have ever built in our 200-year history.”

The basis is the worm-wheel-driven Peiseler ATU 1600 index table, which uses a direct path-measuring system to clock six ZATC 300 two-axis swivelling devices in five steps from one machining station to the next and then with a pilgrim step back to the starting position.

For this, the rotary indexing table has a total of 13 axes and a maximum load of 250kg per station, which ensures high-precision simultaneous machining of the workpieces.

The Peiseler rotary indexing table is the centre of the whole rotary indexing machine with five stations for drilling and milling as well as a loading and unloading station.

Another complex task was the media supply for clamping, releasing and monitoring the workpiece clamping device — a rotary distributor with eight channels was used for this.

Mr Gronau concluded: “We have not only built our largest rotary indexing table to date, but also developed a customised solution that ensures short cycle times and low unit costs in the production of electric vehicle components.”