demmeler rotary table factory

Our rotary, tilt and carousel rotary tables set a clear mark due to the extremely robust design as well as a high level of precision in the micrometre range, speed and repeatability. A suitable solution can be designed for every application case. We speak with our customers about requirements and work pieces, which are to be processed on the rotary tables. We create the right solution based on our experience from more than 600 projects. Our high-precision rotary tables can withstand a bearing load of up to 500 tonnes. If such masses are being moved, this requires high torques. If these masses need to be accelerated quickly, then they need to be braked quickly, and they need to be precisely positioned with accurate repeatability.

Whether a hydrostatic linear or rotary axis, roller bearing axles or also a combination with both, we have all the solutions in our portfolio. Hydrostatic guides help to avoid wear surfaces, for example at very high loads, and the tables are thus suitable for processing with the highest requirements and the highest accuracy. The best damping properties allow for longer tool lives and high-precision work piece processing. The decisive factor for the durability and precision of the rotary tables is not only the possible loading, but the largest possible bearing diameter in relation to the worktop size. The machine bed itself is very compact and space-saving. It is well-protected under the steel cover. All the necessary regulation and control elements are easily accessible in an power box located in the rotary table. Thanks to the standardised, plug-in-ready interface, the rotary table can easily be connected to all machine tools.

In addition to rotary tables for positioning work pieces for milling work (also in interpolation operation), patented tilting tables with additional axes, for example, are among the repertoire. Due to the standard angular adjustment of up to 10°, these are suitable for milling large an heavy components and, for example, are used in wind energy technology. Pallet changing systems are used to automate machining centres due to the multiple pallets and the ability to set up during main working hours. Thanks to a powerful drive train design, our carousel rotary table achieves very high machining torques, which makes a very good machining performance possible. In addition to the milling, it is also possible to turn and grind work pieces.

For 60 years, DEMMELER has been developing innovative solutions for machine and plant construction in numerous branches of industry and the craft. We develop and produce pioneering premium products for the automation of machine tools and welding and clamping technology. In addition to our invention of the 3D welding table systems, today"s industrial standard in fixture construction, we want to influence the production in Industry 4.0 with our new technologies in the future.

We place great emphasis on the highest quality at a fair market price in the production of our products. We are firmly convinced that investing in a durable, competitive DEMMELER product is far more profitable than the initial savings when buying a cheap imitation. Our strategy is confirmed by the fact that as a strong partner we are able to count many small and medium-sized trades companies as well as renowned international groups among our customer base.

The company"s growth was accompanied by several product developments, which were first produced only for their own production facilities. Put through their paces, we now deliver these products to customers worldwide. In addition to the 3D clamping system, these also include the turning, tilting and carousel rotary tables, as well as 3-axis manipulators, tool arenas and tool machine components.

Ludwig Demmeler laid the foundation for the company’s success with job order manufacturing for nearby mechanical engineering firms. Success was based on Ludwig Demmeler’s knowledge of something you will find in today’s textbooks. The customer pays only for the result, but not for how you get there!

Waste and unnecessary activities had to be eliminated then as now, and essential activities that do not add value reduced to a minimum. This resulted among other things in the invention of the DEMMELER 3D welding table. Mechanical engineering harbours great potential in fixture construction. Modular, low-cost fixtures help significantly reduce production costs, making Germany more competitive against low-wage countries.

Today you will find modular and standardised floor plates in the Demmeler portfolio. For more information, visit our online shop at floor plates. Naturally we also fabricate individual fixtures for you, and are happy to develop and optimise them in cooperation with you and with the support of our in-house development engineers.

In addition to a corresponding layout, the best base materials and excellence in production, Demmeler guarantees the best quality in the market through quality assurance equipped among other things with 3D coordinate measuring machines and optical measuring instruments. Naturally inspections and measurements are performed in air-conditioned measuring rooms in order to ensure that the corresponding tolerances are met.

Universal stops made by Demmeler offer ultimate flexibility in any clamping situation. They are easy to use in work areas with limited space. Standard precision scaling permits fine adjustment using grid lines. Stops with a combination of system bore and oblong hole are continuously adjustable. This results in an endless number of clamping possibilities. Demmeler PPC bolts for precise and continuously variable positioning in the table hole pattern. Additional recesses are provided for fastening corner stops.