mazak rotary table manufacturer

CNC ROTARY TABLE CARBIDE WORM SYSTEM ■ WORM WHEEL Worldwide Field-proven, NIKKEN CNC Rotary Table NIKKEN Carbide Worm Screw System Ion Nitrided Worm Wheel HV980 NIKKEN produce all worm wheels in their CNC Rotary Tables from custom specified steel. During the production process the material is further hardened and ion-nitrided, giving unbeatable performance in service due to exceptional friction-resistance. The tooth surface and core material hardness is shown below. Depth 0.1mm HV 980 Phosphor Bronze Worm Wheel Inside HRC 36 Hardness of Worm Wheel Backlash Compensation Carbide Worm Screw ■...

VCS-430A CNC ROTARY TABLE OPTIONS CNC202MA CNC202MA Specifications • Diameter of Table Ømm • Max Work Load (kg) • Rotation Speed • Indexing Accuracy (sec) • Clamping Torque (Nm) • Net Weight (kg) • Motor Type • Diameter of Spindle Hole • Diameter of Table Ømm • Max Work Load (kg) • Rotation Speed • Indexing Accuracy (sec) • Clamping Torque (Nm) • Net Weight (kg) • Motor Type • Diameter of Spindle Hole

• Diameter of Table 0mm • Max Work Load (kg) • Rotation Speed • Indexing Accuracy (sec) • Clamping Torque (Nm) • Net Weight (kg) • Motor Type • Diameter of Spindle Hole • Tilting Travel Angle

VCS-530C CNC ROTARY TABLE OPTIONS CNC202MA • Diameter of Table Ømm • Max Work Load (kg) • Rotation Speed • Indexing Accuracy (sec) • Clamping Torque (Nm) • Net Weight (kg) • Motor Type • Diameter of Spindle Hole • Diameter of Table Ømm • Max Work Load (kg) • Rotation Speed • Indexing Accuracy (sec) • Clamping Torque (Nm) • Net Weight (kg) • Motor Type • Diameter of Spindle Hole 530

CNC260LMA Specifications • Diameter of Table 0mm : 0260 • Max Work Load (kg) : 350(H) 175(V) • Rotation Speed : 16.6(min"), 33.3(min") • Indexing Accuracy (sec) : 20 • Clamping Torque (Nm) : 588 • Net Weight (kg) : 120 • Diameter of Spindle Hole : 08OH7 ■ Diameter of Table 0mm ■ Max Work Load (kg) ■ Rotation Speed ■ Indexing Accuracy (sec) ■ Clamping Torque (Nm) ■ Net Weight (kg) ■ Motor Type ■ Diameter of Spindle Hole

• Diameter of Table 0mm • Max Work Load (kg) • Rotation Speed • Indexing Accuracy (sec) • Clamping Torque (Nm) • Net Weight (kg) • Motor Type • Diameter of Spindle Hole • Tilting Travel Angle • Diameter of Table 0mm • Max Work Load (kg) • Rotation Speed • Indexing Accuracy (sec) • Clamping Torque (Nm) • Net Weight (kg) • Motor Type • Diameter of Spindle Hole • Tilting Travel Angle

CNC ROTARY TABLE OPTIONS VTC-200C-II & VTC-530C 255 ST (265 ST) • Diameter of Table Ømm • Max Work Load (kg) • Rotation Speed • Indexing Accuracy (sec) • Clamping Torque (Nm) • Net Weight (kg) • Motor Type • Diameter of Spindle Hole • CNC Rotary Tables for VTC-200C-II and VTC-530C are dimensionally identical but not interchangeable due to differences in electrical specification. • Diameter of Table Ømm • Max Work Load (kg) • Rotation Speed • Indexing Accuracy (sec) • Clamping Torque (Nm) • Net Weight (kg) • Motor Type • Diameter of Spindle Hole • CNC Rotary Tables for VTC-200C-II and...

CNC ROTARY TABLE OPTIONS VTC-300C-II & VTC-760C 380 ST • Diameter of Table Ømm • Max Work Load (kg) • Rotation Speed • Indexing Accuracy (sec) • Clamping Torque (Nm) • Net Weight (kg) • Motor Type • Diameter of Spindle Hole • CNC Rotary Tables for VTC-300C-II and VTC-760C are dimensionally identical but not interchangeable due to differences in electrical specification. • Diameter of Table Ømm • Max Work Load (kg) • Rotation Speed • Indexing Accuracy (sec) • Clamping Torque (Nm) • Net Weight (kg) • Motor Type • Diameter of Spindle Hole • CNC Rotary Tables for VTC-300C-II and VTC-760C are...

CNC ROTARY TABLE OPTIONS VTC-300C-II & VTC-760C 380 ST • CNC Rotary Tables for VTC-300C-II and VTC-760C are dimensionally identical but not interchangeable due to differences in electrical specification. • Diameter of Table Ømm : Ø200 • Max Work Load (kg) : 60(0 to 30°) 40(30° to 90°) • Rotation Speed : 22.2 min-1 (Rotary) : 16.6 min-1 (Tilting) • Indexing Accuracy (sec) : 20 (Rotary), 60 (Tilting) • Clamping Torque (Nm) : 588 (Rotary), 612 (Tilting) Clamping System 3.5MPa • Net Weight (kg) : 160 • Motor Type : HF-H105T-A48 (Rotary) : HF-H105T-A48 (Tilting) • Diameter of Spindle Hole :...

VTC-800/30SR ROTARY TABLE OPTIONS CNC401MA • Diameter of Table Ømm • Max Work Load (kg) • Rotation Speed • Indexing Accuracy (sec) • Clamping Torque (Nm) • Net Weight (kg) • Motor Type • Diameter of Spindle Hole • Diameter of Table Ømm • Max Work Load (kg) • Rotation Speed • Indexing Accuracy (sec) • Clamping Torque (Nm) • Net Weight (kg) • Motor Type • Diameter of Spindle Hole

VTC-800/30SR ROTARY TABLE OPTIONS 800 410 • Diameter of Table Ømm • Max Work Load (kg) • Rotation Speed • Indexing Accuracy (sec) • Clamping Torque (Nm) • Net Weight (kg) • Motor Type • Diameter of Spindle Hole • Diameter of Table Ømm • Max Work Load (kg) • Rotation Speed • Indexing Accuracy (sec) • Clamping Torque (Nm) • Net Weight (kg) • Motor Type • Diameter of Spindle Hole

CNCB450MA Specifications 1 Diameter of Table 0mm 1Max Work Load (kg) 1Rotation Speed 1 Indexing Accuracy (sec) 1Clamping Torque (Nm) 1 Net Weight (kg) 1Motor Type 1 Diameter of Spindle Hole CNCB630MA 800 CNCB630MA Specifications • Diameter of Table 0mm • Max Work Load (kg) • Rotation Speed • Indexing Accuracy (sec) • Clamping Torque (Nm) • Net Weight (kg) • Motor Type • Diameter of Spindle Hole

In 2022, it is likely you are considering either completely automating your machine tending or looking for avenues to reduce setup time and increase throughput. Our complete workholding packages for Mazak vertical mills are perfect for achieving just that. When purchasing a complete solution from Martin Trunnion Tables, you will be provided with a rotary table, baseplate, trunnion solution, and workholding preassembled and ready to cut chips. Scroll down for more information and package options.

For unmatched high-precision small parts production, the simple but innovative HC-5000 machining center delivers durability, reliability and long-term accuracy with an unbeatable price-performance ratio.

In its production facility, complex parts are machined to high accuracy on a Mazak VCN 530C vertical machining centre and through the addition of a 2-axis CNC rotary table from Switzerland-based Peter Lehmann AG, the company can machine parts on five sides using five axes.

The company has enjoyed a close business relationship with Mazak since 1979 so not surprisingly Loesch"s ground floor houses six Mazak CNC machines – the latest being a 3-axis VCN 530C VMC. Following the purchase, a CNC rotary table combination from Peter Lehmann was added to the set-up to enable 5-axis machining.

However, a true 5-axis machine wasn’t an option for Michael Loesch: “Rocker-mounted rotary tables are usually pretty small – but the alternative was to spend a lot more money on a larger machining centre,” he reveals.

A 3+2-axis approach is less expensive while offering a greater flexibility: “For us the Mazak VCN extended by the Lehmann rotary/tilting table is the perfect solution,” Mr Loesch enthuses. “It even leaves enough room to accommodate two more vices on the machine table, thus providing further clamping options for simpler workpieces.”

With the Mazak VCN 530C, Michael Loesch believes he and his team have the best machine available in its class. Cycle times are short thanks to the 42m/minute feed rate, excellent acceleration/deceleration and rapid 2.8 second tool changes.

To the Loesch team, the 1,300 x 550mm table was of particular importance as it can accommodate the Lehmann CNC rotary table and still provide enough space for two (125mm) vices.

Supported by the Swiss rotary table specialist and German sales and service partner IVO Oesterle, the team selected the T1-510520.RR TOP2 2-axis model. “The Swiss quality won us over from the start,” Mr Loesch recalls. “With regard to performance and suitability for digitalisation and Industry 4.0, we simply didn’t need to consider any alternatives.”

3D CAD data of the CNC rotary table was submitted to the team beforehand, so a matching workspace concept could be established via the in-house CAD system.

The 2-axis Lehmann T1-510520.RR TOP2 rotary table is 711mm long, 301mm wide and 250mm high. It clamps workpieces of up to 340mm in diameter which is more than enough for Loesch which mainly processes small to medium-sized workpieces up to cube edge dimensions of around 150mm.

In practice the high positioning speed of the rotary/tilting table is another significant benefit: “If possible we use one single tool, e.g. a chamfer milling cutter, to execute all operations in sequence, turning and tilting the workpiece than repeatedly changing the tool.”

“This required up-front collaboration between Lehmann and the Mazak control system developers but the result was well worth the effort. I can now program our VCN 530C with its 2-axis rotary table just like a 5-axis Mazak Variaxis which reduces programming to a fraction of the time. The productivity gains are significant – particularly for single and small-series parts. Typical batch sizes for us about between 20 and 200 pieces.”

Michael Loesch is very satisfied with his investment: “Thanks to the Mazak VCN 530C, the Lehmann rotary table and the other options we specified, we have made considerable time savings and reduced the effort required for re-clamping, thereby freeing up our machine operators to take care of other tasks,” he states.

Next on the agenda is an automated system to feed the VCN, but the Lehmann rotary table is already ahead of the game because it offers media channels to facilitate the remote control of automatic clamping systems.

“The force clamp on the rotary table is already pneumatically controlled and the two vices on the machine table will then be converted from manual to hydro-pneumatic operation,” Mr Loesch concludes. “This will allow us to fully machine all six sides without any manual intervention. This is definitely the way forward for us.”

Rotary table in market mainly includes 4 kinds of mechanism that is worm gear, roller cam, DD driver and harmonic structure. The following is the introduction:

1. worm gear: it’s one of  the most popular structrue in NC rotary table  because of its irreversibility and costs.The worm is generally made of bronze, but the wear resistance is poor. In order to improve the service life, some manufacturers use the alloy steel.

3.DD motor: it’s the most efficient rotary table with the highest precision. It has the highest precision because it has no mechanical structure, which is directly driven by motor , no reducer. It has high technical difficulty and high price. It is generally used for five axis machine tools.

Made in Kentucky, the VC-500A/5X Vertical Machining Center has a trunnion-style rotary/tilt table that allows for the accurate, cost-effective processing of small complex parts via full 5-axis machining. The machine also features the MAZATROL SmoothX CNC that allows for easier programming and faster part cycle times, in either EIA or MAZATROL conversational.

To minimize thermal displacement, Mazak incorporates an oil chiller that cools the VC-500A/5X’s head and table. The machine’s trunnion-style rotary/tilt table is constructed with durable high-speed roller gear cam drive technology for high torsional rigidity and positioning accuracy. The table tilts +110 degrees / -110 degrees in the B axis and rotates 360 degrees in the C axis and can accommodate workpiece weights up to 440 lbs.

Mazak’s MAZATROL SmoothX CNC on the VC-500A/5X makes it easy to generate programs for highly complex parts production. It has several advanced functions that allow it to ensure the shortest possible machining cycle times, especially in fine increment programs for simultaneous 5-axis operations and free-form die-mold machining. These functions include High Gain Feed Forward Control, Fast Rotary Axis Speeds, Variable Acceleration Control and Intelligent Pocket Milling.

Sankyo Automation is the worldwide leader in cam indexer technology; continuously working to develop new, innovative technologies in motion control. Our collection of high-speed, high-precision cnc rotary tables are frequently utilized in manufacturing systems that require accurate, high speed actions.

CNC Indexing & Feeding Technologies is proud to represent the TJR line of rotary tables, indexers and accessories. TJR originated as a rotary table sales and service agent and established itself as an OEM in 2009.

TJR tables feature an anti-wearing worm gear, durable, high-tensile brass shafts, and braking systems with a large clamping range. All new TJR tables come standard with a 3-year parts warranty.

Standard Rotary Tables. The AR Series is TJR’s standard 4th axis pneumatic brake rotary table. It is offered in both a Right hand motor mounting and Left hand motor mounting option. The HR Series is TJR’s standard hydraulic brake 4th axis rotary table.

CNC Indexing & Feeding Technologies offers a wide range of TJR rotary tables. However, many are unclear about what rotary tables can do for their business, as well as how they work in CNC machining. First, let’s consider the basics about a rotary table and how it works in the machining and manufacturing processes.

A rotary table can tilt and rotate. The table makes use of the indexing head in order to cut according to a specific technique. This makes it possible for the machine to create a workpiece with complete flexibility in rotation and angling.

A rotary table can help to create arcs and circles, an important process in part or tool fabrication. Tools can be specially made, such as car parts, machine parts, and many other objects.

The CNC process lets companies make straight cuts even with multiple angles and to cut small objects into even smaller parts. CNC rotary tables can also help in the processes of cutting gears, drilling or cutting holes.

The table can also be used along with a dividing head and index plate, to further concentrate the shaping. Tables are also used to hold certain parts for superior milling techniques.

Adding rotary tables will improve your capacity to produce the parts you want and increase profits. This brings us to the primary advantage of CNC rotary tables: less time and greater accuracy in cutting.

The benefits of using cnc rotary tables include consistency, faster production and increased capacity. Products and work pieces assembled through CNC systems are more reliable than products created manually or through other methods. The process is identical each and every time, so consistency can be guaranteed. This is critical for a company trying to ensure safety protocol.

The capacity of complexity of product is another benefit. Complex motions are made simpler by CNC rotary tables, making them more affordable to produce.

Naturally, such an intricate process cannot be unsupervised, since efficiency depends on optimal performance. A supervisor must oversee a rotary table operating with CNC controls to ensure the machine and software are configured correctly.

We offer a wide variety of rotary tables to meet all of your needs. This includes standard rotary tables with full rotating axis capabilities, and vertical and horizontal mounting positions.

We also offer large rotary tables with hydraulic brake systems, which allow higher clamping torques. You can also find assistance with smaller rear mount rotary tables or tilt rotary tables.

Horizontal rotary tables are specially made for horizontal mounting and carrying a much heavier weight. Horizontal index tables are available, whether in manual or CNC index tables style. Finally, there are face gear rotary tables and rotary table accessories, ideal for projects that need higher degrees of accuracy.

CNC Indexing & Feeding Technologies can help you find the machine tool accessories you need to meet your production demands. This includes simple rotating feature, larger work pieces, vertical and horizontal applications, or even 4 or 5 axis work. With TJR rotary tables, you can improve your cycle and process time, reduce your down time and increase your profits.

Let us be your one-stop supplier for all your rotary table, bar feeder, bar loader and high pressure coolant needs. Check out CNC Indexing & Feeding Technologies and you’ll see – no other supplier of CNC machine tool accessories can compare!

TANSHING products can be selected depending on different machining conditions. A wide range of models, such as the type of high load, high rigidity, high speed, high precision, long life span, zero backlashes, ultra-high load 10-60 tons large precision rotary table, and hydrostatic table can be customized. In addition, there is a variety of new 5 axis rotary tables, swing head rotary, etc. The complete series is available in our product line.

TANSHING’s R&D team is capable of dealing with a variety of machining requirements, such as speed and load capacity improvement. Any customized accessories can be planned and designed quickly. The same type of rotary table with a direct drive motor has been widely installed at domestic and foreign machine tool manufacturers. Our techniques for the function application of product, assembly, and testing are well-developed. We welcome machine tool manufacturers and machining shops to contact us for any kind of inquiry.

1MTA offers a large range of 4th axis rotary tables supplied by Kitagawa, specialists in high-quality machining equipment. 4 axis CNC rotary tables add an additional, rotary axis to your indexing table allowing for greater precision and versatility.