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Farris is a renowned supplier in the design and production of a wide range of spring-loaded and pilot-operated pressure relief valves. They are used as safety devices to prevent over-pressurization of vessels, pipelines, and equipment. When a plant is equipped with Farris’ spring loaded and pilot operated PRV hardware, it’s protected by 70 years of manufacturing experience.
Farris pressure relief valves have earned a name in the industry for being trusted, top quality and long-lasting. When it comes to ensuring your machinery or equipment is protected from overpressure, Farris pressure relief valves are a great option.
The term pressure relief valves references both safety valves and expansion relief valves. The valve opens when it’s necessary to relieve pressure on a system.
While some basic components and activations in relieving pressure off a system may differ depending on the specific types of Farris relief valves, each main valve is intended to be 100% effective in keeping your equipment running safely and protect employees working nearby. Farris valve types range from flanged to spring loaded, threaded, pilot operated, and much more.
Curtiss-Wright"s selection of Pressure Relief Valves comes from its outstanding product brands Farris and Target Rock. We endeavor to support the whole life cycle of a facility and continuously provide custom products and technologies. Boasting a reputation for producing high quality, durable products, our collection of Pressure Relief Valves is guaranteed to provide effective and reliable pressure relief.
While some basic components and activations in relieving pressure may differ between the specific types of relief valves, each aims to be 100% effective in keeping your equipment running safely. Our current range includes numerous valve types, from flanged to spring-loaded, threaded to wireless, pilot operated, and much more.
A pressure relief valve is a type of safety valve designed to control the pressure in a vessel. It protects the system and keeps the people operating the device safely in an overpressure event or equipment failure.
A pressure relief valve is designed to withstand a maximum allowable working pressure (MAWP). Once an overpressure event occurs in the system, the pressure relief valve detects pressure beyond its design"s specified capability. The pressure relief valve would then discharge the pressurized fluid or gas to flow from an auxiliary passage out of the system.
Below is an example of one of our pilot operated pressure relief valves in action; the cutaway demonstrates when high pressure is released from the system.
Air pressure relief valves can be applied to a variety of environments and equipment. Pressure relief valves are a safety valve used to keep equipment and the operators safe too. They"re instrumental in applications where proper pressure levels are vital for correct and safe operation. Such as oil and gas, power generation like central heating systems, and multi-phase applications in refining and chemical processing.
At Curtiss-Wright, we provide a range of different pressure relief valves based on two primary operations – spring-loaded and pilot operated. Spring-loaded valves can either be conventional spring-loaded or balanced spring-loaded.
Spring-loaded valves are programmed to open and close via a spring mechanism. They open when the pressure reaches an unacceptable level to release the material inside the vessel. It closes automatically when the pressure is released, and it returns to an average operating level. Spring-loaded safety valves rely on the closing force applied by a spring onto the main seating area. They can also be controlled in numerous ways, such as a remote, control panel, and computer program.
Pilot-operated relief valves operate by combining the primary relieving device (main valve) with self-actuated auxiliary pressure relief valves, also known as the pilot control. This pilot control dictates the opening and closing of the main valve and responds to system pressure. System pressure is fed from the inlet into and through the pilot control and ultimately into the main valve"s dome. In normal operating conditions, system pressure will prevent the main valve from opening.
The valves allow media to flow from an auxiliary passage and out of the system once absolute pressure is reached, whether it is a maximum or minimum level.
When the pressure is below the maximum amount, the pressure differential is slightly positive on the piston"s dome size, which keeps the main valve in the closed position. When system pressure rises and reaches the set point, the pilot will cut off flow to the dome, causing depressurization in the piston"s dome side. The pressure differential has reversed, and the piston will rise, opening the main valve, relieving pressure.
When the process pressure decreases to a specific pressure, the pilot closes, the dome is repressurized, and the main valve closes. The main difference between spring-loaded PRVs and pilot-operated is that a pilot-operated safety valve uses pressure to keep the valve closed.
Pilot-operated relief valves are controlled by hand and are typically opened often through a wheel or similar component. The user opens the valve when the gauge signifies that the system pressure is at an unsafe level; once the valve has opened and the pressure has been released, the operator can shut it by hand again.
Increasing pressure helps to maintain the pilot"s seal. Once the setpoint has been reached, the valve opens. This reduces leakage and fugitive emissions.
At set pressure the valve snaps to full lift. This can be quite violent on large pipes with significant pressure. The pressure has to drop below the set pressure in order for the piston to reseat.
At Curtiss-Wright we also provide solutions for pressure relief valve monitoring. Historically, pressure relief valves have been difficult or impossible to monitor. Our SmartPRV features a 2600 Series pressure relief valve accessorized with a wireless position monitor that alerts plant operators during an overpressure event, including the time and duration.
There are many causes of overpressure, but the most common ones are typically blocked discharge in the system, gas blowby, and fire. Even proper inspection and maintenance will not eliminate the occurrence of leakages. An air pressure relief valve is the only way to ensure a safe environment for the device, its surroundings, and operators.
A PRV and PSV are interchangeable, but there is a difference between the two valves. A pressure release valve gradually opens when experiencing pressure, whereas a pressure safety valve opens suddenly when the pressure hits a certain level of over pressurization. Safety valves can be used manually and are typically used for a permanent shutdown. Air pressure relief valves are used for operational requirements, and they gently release the pressure before it hits the maximum high-pressure point and circulates it back into the system.
Pressure relief valves should be subject to an annual test, one per year. The operator is responsible for carrying out the test, which should be done using an air compressor. It’s imperative to ensure pressure relief valves maintain their effectiveness over time and are checked for signs of corrosion and loss of functionality. Air pressure relief valves should also be checked before their installation, after each fire event, and regularly as decided by the operators.
Direct-acting solenoid valves have a direct connection with the opening and closing armature, whereas pilot-operated valves use of the process fluid to assist in piloting the operation of the valve.
A control valve works by varying the rate of fluid passing through the valve itself. As the valve stem moves, it alters the size of the passage and increases, decreases or holds steady the flow. The opening and closing of the valve is altered whenever the controlled process parameter does not reach the set point.
Control valves are usually at floor level or easily accessible via platforms. They are also located on the same equipment or pipeline as the measurement and downstream or flow measurements.
An industrial relief valve is designed to control or limit surges of pressure in a system, most often in fluid or compressed air system valves. It does so as a form of protection for the system and defending against instrument or equipment failure. They are usually present in clean water industries.
A PRV is often referred to as a pressure relief valve, which is also known as a PSV or pressure safety valve. They are used interchangeably throughout the industry depending on company standards.
Providing a safe and hazard-free work environment is just one of the many complex challenges facing modern process facilities. For those facilities who fall under the jurisdiction of OSHA 29 CFR 1910.119, creating an effective PSM program is not only sound engineering practice, it’s the law. Whatever stage of your facilities life cycle, Farris Engineering Services (FES) offers comprehensive pressure relief system management solutions to help you achieve PSM compliance.
Farris Engineering Services has a comprehensive understanding of overpressure scenarios. We know how to correctly identify the appropriate relief protection for any application. Use our expertise to help you design your pressure relief system right from the start. Our services will provide design options which maximize process production while minimizing unnecessary costs.
Farris’ 3800 Series valves feature an innovative, integrally cast, flanged body with a semi-nozzle design. Series 3800 valves are self-contained units actuated by either the snap-acting or modulating style pilot controls.
Process Valves and Safety Valves for Air, Steam, and Water We carry Farris Valves and parts for air, steam, and water processing operations, as well...