breville safety valve manufacturer

Hello Scott, Thank you for the question. According to the Website Availability, this is a Special Order part. This means we do not keep them in stock and order them in from Breville once we have an order for one. As long as Breville has stock ready to ship, this takes about 10-15 Business Days for the part to arrive at the Warehouse and approximately 3-7 business days to ship out and arrive to you. We hope this helps!

Breville Espresso machine was leaking water from the inside which not only made the machine unusable but also was shorting out internal contacts that would cause the house breaker to trip. (In my res

Look up internet videos on how to access the internal workings of the machine. The "safety valve" is plastic and screws onto the water pump. Mine broke off at the threaded connection (maybe due to vibration of the pump) and allowed the pump to spray water all over the internal workings. Replacing the safety vale was a simple matter of removing the water pump and unscrewing the broken threaded end of the old valve - the broken end was still screwed into the water pump but use of a Philips screwdriver as a makeshift "easy-out" got it right out. When installing the new safety valve, don"t forget the clear rubber washer that goes between the pump and the valve. Put everything back together and you"re in business. There is a separate video on the web about removing and installing the water pump. The same type and brand of water pump is used in a majority of these espresso machines and these things have a tendency to wear out in time. They are readily available and not expensive. I took the opportunity to replace mine while I was inside the machine.

Relatively easy fix - allow approx 1 hour. Remove top and back covers of machine by removing fastening screws, loosen white box at lhs rear to allow access to pump, remove pump holding screws, remove inlet-outlet tubes at base of pump and at top of pump, undo electrical press connections, remove pump, install new pump and reconnect all tubes and electrical connections tighten hold down screws remove solenoid valve from top of machine by loosening 4 hold down screws remove rubber gasket at base of solenoid valve (take care to remove the 4 small washers and 2 small flow tubes) remove any build up of crust or residual rubber with scraper andor scourer pad make sure the inletoutlet holes are not blocked with grit install new solenoid valve gasket with new washers and new flow tubes install new solenoid valve and secure with 4 screws add the flow tube. Install the covers to the machine and job done.

The Breville Barista Express 860xl is a nice little semi-automatic espresso machine that I bought about 5 years ago for $450 (probably because the 870 was about to come out).

However, there’s definitely a little repair community around espresso machines generally and higher end Brevilles in particular. Some parts are also available though not all.

After opening the case, I could clearly see whitish deposits around the leak area where water had evaporated/boiled off. It seemed likely to me that the rubber o-ring had failed (see picture at end of post). Unfortunately, that o-ring is not available for purchase, so I took a leap and bought some o-rings proposed as suitable replacements for another Breville model. They ended up being the wrong size, and I so I bought a part that included the o-ring. I measured the o-ring and made some measurements below that may help others buy the right size o-ring from Grainger.

The real trick in this is to take a lot of photos and take your time. The over pressure valve (OPV) screws off without removing other components if you first remove the stem and loosen the rubber mount plate. This means cutting a zip tie; I found HyperTough zip ties from Walmart to have suitable mechanical properties for this connection (6/6 Nylon and reasonably high temp; see picture). However, the stem tightness regulates max pressure, so you either want to image the threads before removing or count the number of turns as you take off. Another gotcha is that the plastic white washer at the base of the OPV is directional, so you may want to mark it to ensure it goes back in with the same direction. Finally, I had to reopen and retighten the OPV as it screwed into the base because I didn’t tighten enough the first time. Pictures of some key steps are below.

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