shell naturelle s2 wire rope lubricant a free sample

Shell Naturelle S2 Wire Rope Lubricant A Print Date 09/01/2017 Revision Date 08/31/2017 Version 1.0

1.1 Product identifier Trade name : Shell Naturelle S2 Wire Rope Lubricant A Product code : 001F2974

1.2 Relevant identified uses of the substance or mixture and uses advised against Use of the : Automotive and industrial grease. Substance/Mixture

1.3 Details of the supplier of the safety data sheet Manufacturer/Supplier : Shell Markets (Middle East) Limited 8th floor, Dubai Convention Tower Za"abeel 307 Dubai United Arab Emirates Telephone : (+971) 43035333 Telefax : (+971) 43321591 Email Contact for Safety : If you have any enquiries about the content of this SDS please Data Sheet email lubricantSDS@shell.com

Based on available data this substance / mixture does not meet the classification criteria. Classification (67/548/EEC, 1999/45/EC) Not a hazardous substance or mixture.

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Hazard statements : PHYSICAL HAZARDS: Not classified as a physical hazard under GHS criteria. HEALTH HAZARDS: Not classified as a health hazard under GHS criteria. ENVIRONMENTAL HAZARDS: Not classified as an environmental hazard under GHS criteria.

Precautionary statements : Prevention: No precautionary phrases. Response: No precautionary phrases. Storage: No precautionary phrases. Disposal: No precautionary phrases.

2.3 Other hazards This mixture does not contain any REACH registered substances that are assessed to be a PBT or a vPvB. Prolonged or repeated skin contact without proper cleaning can clog the pores of the skin resulting in disorders such as oil acne/folliculitis. Used grease may contain harmful impurities. High-pressure injection under the skin may cause serious damage including local necrosis. Not classified as flammable but will burn.

Hazardous componentsChemical name CAS-No. Classification Concentration EC-No. [%]Alkyl thiadiazole 91648-65-6 Aquatic Chronic3; 5 - 10 293-927-7 H412Dialkyl thiophosphate 268567-32-4 Skin Sens.1B; 0,1 - 0,9ester 434-070-2 H317 Eye Dam.1; H318 Aquatic Chronic3; H412 For explanation of abbreviations see section 16.

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4.1 Description of first aid measures General advice : Not expected to be a health hazard when used under normal conditions.

Protection of first-aiders : When administering first aid, ensure that you are wearing the appropriate personal protective equipment according to the incident, injury and surroundings.

If inhaled : No treatment necessary under normal conditions of use. If symptoms persist, obtain medical advice.

In case of skin contact : Remove contaminated clothing. Flush exposed area with water and follow by washing with soap if available. If persistent irritation occurs, obtain medical attention.

When using high pressure equipment, injection of product under the skin can occur. If high pressure injuries occur, the casualty should be sent immediately to a hospital. Do not wait for symptoms to develop. Obtain medical attention even in the absence of apparent wounds.

When using high pressure equipment, injection of product under the skin can occur. If high pressure injuries occur, the casualty should be sent immediately to a hospital. Do not wait for symptoms to develop. Obtain medical attention even in the absence of apparent wounds.

In case of eye contact : Flush eye with copious quantities of water. Remove contact lenses, if present and easy to do. Continue rinsing. If persistent irritation occurs, obtain medical attention.

If swallowed : In general no treatment is necessary unless large quantities are swallowed, however, get medical advice.

4.2 Most important symptoms and effects, both acute and delayed Symptoms : Oil acne/folliculitis signs and symptoms may include formation of black pustules and spots on the skin of exposed areas. Ingestion may result in nausea, vomiting and/or diarrhoea.

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High pressure injection injuries require prompt surgical intervention and possibly steroid therapy, to minimise tissue damage and loss of function. Because entry wounds are small and do not reflect the seriousness of the underlying damage, surgical exploration to determine the extent of involvement may be necessary. Local anaesthetics or hot soaks should be avoided because they can contribute to swelling, vasospasm and ischaemia. Prompt surgical decompression, debridement and evacuation of foreign material should be performed under general anaesthetics, and wide exploration is essential.

High pressure injection injuries require prompt surgical intervention and possibly steroid therapy, to minimise tissue damage and loss of function. Because entry wounds are small and do not reflect the seriousness of the underlying damage, surgical exploration to determine the extent of involvement may be necessary. Local anaesthetics or hot soaks should be avoided because they can contribute to swelling, vasospasm and ischaemia. Prompt surgical decompression, debridement and evacuation of foreign material should be performed under general anaesthetics, and wide exploration is essential.

5.1 Extinguishing media Suitable extinguishing media : Foam, water spray or fog. Dry chemical powder, carbon dioxide, sand or earth may be used for small fires only. Unsuitable extinguishing : Do not use water in a jet. media5.2 Special hazards arising from the substance or mixture Specific hazards during : Hazardous combustion products may include: A complex firefighting mixture of airborne solid and liquid particulates and gases (smoke). Carbon monoxide may be evolved if incomplete combustion occurs. Unidentified organic and inorganic compounds.5.3 Advice for firefighters Special protective equipment : Proper protective equipment including chemical resistant for firefighters gloves are to be worn; chemical resistant suit is indicated if large contact with spilled product is expected. Self-Contained Breathing Apparatus must be worn when approaching a fire in a confined space. Select fire fighter"s clothing approved to relevant Standards (e.g. Europe: EN469). Specific extinguishing : Use extinguishing measures that are appropriate to local methods circumstances and the surrounding environment.

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6.2 Environmental precautions Environmental precautions : Use appropriate containment to avoid environmental contamination. Prevent from spreading or entering drains, ditches or rivers by using sand, earth, or other appropriate barriers.

6.3 Methods and materials for containment and cleaning up Methods for cleaning up : Prevent from spreading or entering into drains, ditches or rivers by using sand, earth, or other appropriate barriers.

6.4 Reference to other sections For guidance on selection of personal protective equipment see Chapter 8 of this Safety Data Sheet., For guidance on disposal of spilled material see Chapter 13 of this Safety Data Sheet.

General Precautions : Use local exhaust ventilation if there is risk of inhalation of vapours, mists or aerosols. Use the information in this data sheet as input to a risk assessment of local circumstances to help determine appropriate controls for safe handling, storage and disposal of this material.

7.1 Precautions for safe handling Advice on safe handling : Avoid prolonged or repeated contact with skin. Avoid inhaling vapour and/or mists. When handling product in drums, safety footwear should be worn and proper handling equipment should be used. Properly dispose of any contaminated rags or cleaning materials in order to prevent fires.

7.2 Conditions for safe storage, including any incompatibilities Other data : Keep container tightly closed and in a cool, well-ventilated place. Use properly labeled and closable containers.

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Packaging material : Suitable material: For containers or container linings, use mild steel or high density polyethylene. Unsuitable material: PVC.

Container Advice : Polyethylene containers should not be exposed to high temperatures because of possible risk of distortion.

No biological limit allocated. Monitoring Methods Monitoring of the concentration of substances in the breathing zone of workers or in the general workplace may be required to confirm compliance with an OEL and adequacy of exposure controls. For some substances biological monitoring may also be appropriate. Validated exposure measurement methods should be applied by a competent person and samples analysed by an accredited laboratory. Examples of sources of recommended exposure measurement methods are given below or contact the supplier. Further national methods may be available. National Institute of Occupational Safety and Health (NIOSH), USA: Manual of Analytical Methods http://www.cdc.gov/niosh/ Occupational Safety and Health Administration (OSHA), USA: Sampling and Analytical Methods http://www.osha.gov/ Health and Safety Executive (HSE), UK: Methods for the Determination of Hazardous Substances http://www.hse.gov.uk/ Institut für Arbeitsschutz Deutschen Gesetzlichen Unfallversicherung (IFA) , Germany http://www.dguv.de/inhalt/index.jsp L"Institut National de Recherche et de Securité, (INRS), France http://www.inrs.fr/accueil

8.2 Exposure controls Engineering measuresThe level of protection and types of controls necessary will vary depending upon potential exposure conditions. Select controls based on a risk assessment of local circumstances. Appropriate measures include: Adequate ventilation to control airborne concentrations.

General Information: Define procedures for safe handling and maintenance of controls. Educate and train workers in the hazards and control measures relevant to normal activities associated with this product.

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Ensure appropriate selection, testing and maintenance of equipment used to control exposure, e.g. personal protective equipment, local exhaust ventilation. Drain down system prior to equipment break-in or maintenance. Retain drain downs in sealed storage pending disposal or subsequent recycle. Always observe good personal hygiene measures, such as washing hands after handling the material and before eating, drinking, and/or smoking. Routinely wash work clothing and protective equipment to remove contaminants. Discard contaminated clothing and footwear that cannot be cleaned. Practice good housekeeping. Personal protective equipment Personal protective equipment (PPE) should meet recommended national standards. Check with PPE suppliers.

Eye protection : If material is handled such that it could be splashed into eyes, protective eyewear is recommended.

Remarks : Where hand contact with the product may occur the use of gloves approved to relevant standards (e.g. Europe: EN374, US: F739) made from the following materials may provide suitable chemical protection. PVC, neoprene or nitrile rubber gloves Suitability and durability of a glove is dependent on usage, e.g. frequency and duration of contact, chemical resistance of glove material, dexterity. Always seek advice from glove suppliers. Contaminated gloves should be replaced. Personal hygiene is a key element of effective hand care. Gloves must only be worn on clean hands. After using gloves, hands should be washed and dried thoroughly. Application of a non-perfumed moisturizer is recommended.

For continuous contact we recommend gloves with breakthrough time of more than 240 minutes with preference for > 480 minutes where suitable gloves can be identified. For short-term/splash protection we recommend the same, but recognize that suitable gloves offering this level of protection may not be available and in this case a lower breakthrough time maybe acceptable so long as appropriate maintenance and replacement regimes are followed. Glove thickness is not a good predictor of glove resistance to a chemical as it is dependent on the exact composition of the glove material. Glove thickness should be typically greater than 0.35 mm depending on the glove make and model.

Skin and body protection : Skin protection is not ordinarily required beyond standard work clothes. It is good practice to wear chemical resistant gloves.

Respiratory protection : No respiratory protection is ordinarily required under normal conditions of use. In accordance with good industrial hygiene practices,

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precautions should be taken to avoid breathing of material. If engineering controls do not maintain airborne concentrations to a level which is adequate to protect worker health, select respiratory protection equipment suitable for the specific conditions of use and meeting relevant legislation. Check with respiratory protective equipment suppliers. Where air-filtering respirators are suitable, select an appropriate combination of mask and filter. Select a filter suitable for the combination of organic gases and vapours [Type A/Type P boiling point >65°C (149°F)].

Environmental exposure controls General advice : Take appropriate measures to fulfill the requirements of relevant environmental protection legislation. Avoid contamination of the environment by following advice given in Chapter 6. If necessary, prevent undissolved material from being discharged to waste water. Waste water should be treated in a municipal or industrial waste water treatment plant before discharge to surface water. Local guidelines on emission limits for volatile substances must be observed for the discharge of exhaust air containing vapour.

Colour : beige Odour : Slight hydrocarbon Odour Threshold : Data not available pH : Not applicable Drop point : >= 125 °CMethod: IP 396

Initial boiling point and : Data not available boiling range Flash point : Method: Unspecified Remarks: Not applicable

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Vapour pressure : < 0,5 Pa (20 °C) estimated value(s) Relative vapour density : > 1estimated value(s) Relative density : 0,900 (15 °C)

Partition coefficient: n- : Pow: > 6(based on information on similar products) octanol/water Auto-ignition temperature : > 320 °C

Viscosity Viscosity, dynamic : Data not available Viscosity, kinematic : Not applicable Explosive properties : Not classified

Conductivity : This material is not expected to be a static accumulator. Decomposition temperature : Data not available

10.1 Reactivity The product does not pose any further reactivity hazards in addition to those listed in the following sub-paragraph.10.2 Chemical stability Stable.10.3 Possibility of hazardous reactions

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10.6 Hazardous decomposition products Hazardous decomposition : Hazardous decomposition products are not expected to form products during normal storage.

Basis for assessment : Information given is based on data on the components and the toxicology of similar products.Unless indicated otherwise, the data presented is representative of the product as a whole, rather than for individual component(s). Information on likely routes of : Skin and eye contact are the primary routes of exposure exposure although exposure may occur following accidental ingestion.

Acute toxicity Product: Acute oral toxicity : LD50 rat: > 5.000 mg/kg Remarks: Expected to be of low toxicity:

Acute inhalation toxicity : Remarks: Not considered to be an inhalation hazard under normal conditions of use.

Skin corrosion/irritation Product: Remarks: Expected to be slightly irritating., Prolonged or repeated skin contact without proper cleaning can clog the pores of the skin resulting in disorders such as oil acne/folliculitis.

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Material GHS/CLP Carcinogenicity Classification Alkyl thiadiazole No carcinogenicity classification. Dialkyl thiophosphate ester No carcinogenicity classification.

Product: : Remarks: Not expected to impair fertility., Not expected to be a developmental toxicant.

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Further information Product: Remarks: Used grease may contain harmful impurities that have accumulated during use. The concentration of such harmful impurities will depend on use and they may present risks to health and the environment on disposal., ALL used grease should be handled with caution and skin contact avoided as far as possible.

Basis for assessment : Ecotoxicological data have not been determined specifically for this product. Information given is based on a knowledge of the components and the ecotoxicology of similar products. Unless indicated otherwise, the data presented is representative of the product as a whole, rather than for individual component(s).(LL/EL/IL50 expressed as the nominal amount of product required to prepare aqueous test extract). Product: Toxicity to fish (Acute : Remarks: Expected to be practically non toxic: toxicity) LL/EL/IL50 > 100 mg/l

Toxicity to daphnia and other : Remarks: Expected to be practically non toxic: aquatic invertebrates (Acute LL/EL/IL50 > 100 mg/l toxicity) Toxicity to algae (Acute : Remarks: Expected to be practically non toxic: toxicity) LL/EL/IL50 > 100 mg/l

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toxicity) Toxicity to daphnia and other : Remarks: Data not available aquatic invertebrates (Chronic toxicity) Toxicity to bacteria (Acute : toxicity) Remarks: Data not available

no data available12.3 Bioaccumulative potential Product: Bioaccumulation : Remarks: Contains components with the potential to bioaccumulate.

Partition coefficient: n- : Pow: > 6Remarks: (based on information on similar products) octanol/water12.4 Mobility in soil Product: Mobility : Remarks: Semi-solid under most environmental conditions., If it enters soil, it will adsorb to soil particles and will not be mobile. Remarks: Floats on water.12.5 Results of PBT and vPvB assessmentno data available12.6 Other adverse effects Product: Additional ecological : Product is a mixture of non-volatile components, which are not information expected to be released to air in any significant quantities., Not expected to have ozone depletion potential, photochemical ozone creation potential or global warming potential. Poorly soluble mixture., May cause physical fouling of aquatic organisms.

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It is the responsibility of the waste generator to determine the toxicity and physical properties of the material generated to determine the proper waste classification and disposal methods in compliance with applicable regulations. Do not dispose into the environment, in drains or in water courses

Waste product should not be allowed to contaminate soil or ground water, or be disposed of into the environment. Waste, spills or used product is dangerous waste.

Contaminated packaging : Dispose in accordance with prevailing regulations, preferably to a recognized collector or contractor. The competence of the collector or contractor should be established beforehand. Disposal should be in accordance with applicable regional, national, and local laws and regulations.

Local legislation Remarks : Disposal should be in accordance with applicable regional, national, and local laws and regulations.

14.1 UN number ADR : Not regulated as a dangerous good IMDG : Not regulated as a dangerous good IATA : Not regulated as a dangerous good14.2 Proper shipping name ADR : Not regulated as a dangerous good IMDG : Not regulated as a dangerous good IATA : Not regulated as a dangerous good14.3 Transport hazard class ADR : Not regulated as a dangerous good IMDG : Not regulated as a dangerous good IATA : Not regulated as a dangerous good14.4 Packing group ADR : Not regulated as a dangerous good IMDG : Not regulated as a dangerous good IATA : Not regulated as a dangerous good14.5 Environmental hazards ADR : Not regulated as a dangerous good IMDG : Not regulated as a dangerous good14.6 Special precautions for user Remarks : Special Precautions: Refer to Chapter 7, Handling & Storage, for special precautions which a user needs to be aware of or needs to comply with in connection with transport.

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Pollution category : Not applicable Ship type : Not applicable Product name : Not applicable Special precautions : Not applicable

The components of this product are reported in the following inventories: EINECS : All components listed or polymer exempt. TSCA : All components listed.

Full text of H-Statements H317 May cause an allergic skin reaction. H318 Causes serious eye damage. H412 Harmful to aquatic life with long lasting effects.

Full text of other abbreviations Aquatic Chronic Chronic aquatic toxicity Eye Dam. Serious eye damage Skin Sens. Skin sensitisation Abbreviations and Acronyms : The standard abbreviations and acronyms used in this document can be looked up in reference literature (e.g. scientific dictionaries) and/or websites.

ACGIH = American Conference of Governmental Industrial Hygienists ADR = European Agreement concerning the International Carriage of Dangerous Goods by Road AICS = Australian Inventory of Chemical Substances ASTM = American Society for Testing and Materials BEL = Biological exposure limits BTEX = Benzene, Toluene, Ethylbenzene, Xylenes CAS = Chemical Abstracts Service CEFIC = European Chemical Industry Council CLP = Classification Packaging and Labelling COC = Cleveland Open-Cup DIN = Deutsches Institut fur Normung DMEL = Derived Minimal Effect Level DNEL = Derived No Effect Level DSL = Canada Domestic Substance List

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EC = European Commission EC50 = Effective Concentration fifty ECETOC = European Center on Ecotoxicology and Toxicology Of Chemicals ECHA = European Chemicals Agency EINECS = The European Inventory of Existing Commercial Chemical Substances EL50 = Effective Loading fifty ENCS = Japanese Existing and New Chemical Substances Inventory EWC = European Waste Code GHS = Globally Harmonised System of Classification and Labelling of Chemicals IARC = International Agency for Research on Cancer IATA = International Air Transport Association IC50 = Inhibitory Concentration fifty IL50 = Inhibitory Level fifty IMDG = International Maritime Dangerous Goods INV = Chinese Chemicals Inventory IP346 = Institute of Petroleum test method N° 346 for the determination of polycyclic aromatics DMSO-extractables KECI = Korea Existing Chemicals Inventory LC50 = Lethal Concentration fifty LD50 = Lethal Dose fifty per cent. LL/EL/IL = Lethal Loading/Effective Loading/Inhibitory loading LL50 = Lethal Loading fifty MARPOL = International Convention for the Prevention of Pollution From Ships NOEC/NOEL = No Observed Effect Concentration / No Observed Effect Level OE_HPV = Occupational Exposure - High Production Volume PBT = Persistent, Bioaccumulative and Toxic PICCS = Philippine Inventory of Chemicals and Chemical Substances PNEC = Predicted No Effect Concentration REACH = Registration Evaluation And Authorisation Of Chemicals RID = Regulations Relating to International Carriage of Dangerous Goods by Rail SKIN_DES = Skin Designation STEL = Short term exposure limit TRA = Targeted Risk Assessment TSCA = US Toxic Substances Control Act TWA = Time-Weighted Average vPvB = very Persistent and very Bioaccumulative

Further information Other information : A vertical bar (|) in the left margin indicates an amendment from the previous version.

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This information is based on our current knowledge and is intended to describe the product for the purposes of health, safety and environmental requirements only. It should not therefore be construed as guaranteeing any specific property of the product.

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Shell Naturelle S2 Wire Rope Lubricant A is a high performance fully biodegradable grease for use on open gears, wire ropes and cables. This product is formulated with renewable base fluids and contains a select blend of additives to offer corrosion resistance and high load carrying performance. Shell Naturelle S2 Wire Rope Lubricant A offers high resistance to water wash off due to its outstanding adhesion properties.

Shell Naturelle S2 Wire Rope Lubricant A is a high performance fully biodegradable grease for use on open gears, wire ropes and cables. Supplied in an 18kg Pail.

The Kirkpatrick Group, Inc. has been the Original Equipment Manufacturer of Dynagard™ Environmental Lubricants and Wire Rope Lubrication equipment for over 30 years. We developed the first successful Wire Rope Lubrication System

Full Sail Marine maintains offices around the world to offer quick response services to our clients in the Commercial, Government, Cruise and Offshore industries. With locations throughout North America and Europe, we stand ready

Manufacturer of wire rope & cable lubricants including grease. Specifications of wire rope & cable grease include pour point of minus 25 degrees F, flash point of 120 degrees F, viscosity of 3.28 at 100 degrees F & 12.8 at 40 degrees F, & specific gravity of 0.89. Wire rope & cable grease capacities include ability to penetrate wire rope, evaporate & leave a film of molybdenum disulphide in the core to lubricate each wire strand. Wire rope & cable grease can be applied by spraying, brushing or dipping in a in-line tank with no heating requirements. Grease is available in 25 lb. pail or 55 gal. drums. Compliant with ASTM standards.

This product is a semi-fluid wire rope lubricant designed to meet the lubrication and corrosion prevention requirements of wire ropes working under all conditions. Typical application areas are dockside and ship crane ropes, drag lines, hoists and mobile cranes.

Wire Rope Lube will penetrate between the rope strands to provide integral lubrication and to provide both internal and external protection against corrosion caused by wet, adverse weather conditions and sea water.

Crosby’s Vitalife®products are the preferred wire rope lubricants in the industry because of their ability to penetrate into wire rope and displace water and contaminants, thus reducing wear and corrosion throughout the rope.Available in a variety of container sizes.

Whitmore’s Wire Rope Lubricant products also coat these strands to prevent friction and wear. This results in longer wire rope life, less downtime for rope changes and more production.

Whitmore’s Wire Rope Lubricant is easily pumpable at temperatures down to -25°F (-35°C). Its nondrying film remains flexible in the most extreme weather conditions, which eliminates flaking and peeling.Whitmore’s Wire Rope Lubricant can be used to lubricate all sizes of wire rope, as well as chains, leaf springs and other applications where penetrating oil is needed. It may be applied by hand or automatic lube system.

LUBEGARD Wire Rope Lubricant is patented, aquatically non-toxic & biodegradable. It contains a unique blend of corrosion inhibitors, thickeners and wear reducers. Ideal for all types of wire ropes and chains in a variety of services and environments. Wire Rope Lubricant is biodegradable, non-toxic, and leave no oil slick! Biodegradable (EPA Shake Flask Test, EPA 560/6-82-003 with unacclimated inoculum) / Aquatically non-toxic (EPA 600/4-90-027, Rainbow trout test). Forms liquid protective layer, does not foul automatic applicators, Excellent for manual application, Water and salt water resistant. Can be applied in many ways; spray, wipe, dip or brush it on. It can also be applied with various low viscosity core lubricators. Apply as necessary for lubrication and corrosion protection.

VGP Compliant - Shell Naturelle S2 Wire Rope Lubricant A is an Environmentally Acceptable Lubricant under the definitions of the USA EPA 2013 Vessel General Permit.

Low toxicity towards the environment - Made from >60% renewable raw materials. Shell Naturelle S2 Wire Rope Lubricant A is also classed as minimally toxic and non-bioaccumulative.

Proper lubrication of your wire rope, chain and cable can safely extend its operational life regardless of application. Cranes, elevators, shovels, drilling rigs, suspension bridges and draglines are some of the many applications that use wire rope, chain or cable to perform work such as pulling, dragging or hoisting. These applications often are exposed to harsh environmental conditions, including extreme weather. Lubrication Engineers can help your wire rope, chain and cable last longer and operate safely by implementing a lubricant reliability program and recommending the right lubricants for the job.

Most wire ropes are lubricated during the manufacturing process, but this lubricant will not last the entire life of the rope. When looking for a lubricant to relubricate your wire rope, choose one that contains no acids or alkalis, possesses the adhesive strength to stay on the rope, can penetrate between wires and strands, has high fluid film strength, resists oxidation and remains pliable. It is important to remember that most wire ropes fail from the inside out. Corroded rope can be a safety hazard, as there is no way to determine its remaining strength and life. Proper lubrication will help prevent deterioration of wire rope due to rust and corrosion.

Because most wire ropes fail from the inside, it is critical to ensure the center core receives sufficient lubricant. LE recommends a combined regimen in which a penetrating lubricant is used to saturate the core, followed by a coating lubricant to seal and protect the outer surface. LE offers several penetrating and coating type wire rope lubricants to suit your specific needs.

Penetrating lubricants contain an evaporative solvent that facilitates migration of the lubricant into the core of the wire rope, then evaporates, leaving behind a heavy lubricating film that protects and lubricates each strand.

Wirelife Almasol Coating Grease (451-453) is a soft, semifluid calcium-based grease designed to coat wire rope as well as moving chain and cable parts to ensure long life and smooth, quiet operation. Its tacky, water-resistant characteristics enable it to adhere strongly to rapidly moving parts, seal out damaging moisture, protect against premature wear and shield metal against corrosive attack.

Typical Applications: Wire rope, chain links, pins, bushings, cable sheave bushings, cables, open and closed silent and roller chains, and small, slow-turning gearboxes that require a semifluid lubricant

Wirelife Almasol Coating Lubricant (2002) is a fluid wire rope lubricant that provides a tough outer coating to seal and protect against fretting corrosion, wear and rust – even under extreme load and moisture. It seals and protects better than any product available. When used in conjunction with Wirelife Monolec Penetrating Lubricant, maximum protection and wear reduction is achieved.

Wirelife Almasol Syn Coating Lubricant (2022) is an extremely tacky, nonasphaltic synthetic lubricant with exceptionally high film strength. Perfect for extreme environments and conditions, it is the ultimate outer surface protector for wire rope and cable and comes from the same advanced technology that LE developed to protect large open gears in the mining and quarry industries. It derives its high load-carrying capacity from its synergistic blend of an extreme pressure additive and Almasol, LE’s exclusive wear-reducing additive.

Wirelife Monolec Penetrating Lubricant (2001) has excellent corrosion resistance and high load-carrying (EP) properties. It penetrates to the core of wire ropes, whether they are running or stationary. It is also excellent as a penetrating lubricant for chains of all sizes and works well in a variety of other industrial applications. When used in conjunction with Wirelife Almasol Coating Lubricant, maximum protection and wear reduction is achieved.

It contains a petroleum solvent to enhance its ability to penetrate. The solvent evaporates, leaving behind a film of heavy-bodied lubricant that protects and lubricates each strand and resists leakage from the wire rope core. Available in bulk sizes or in an aerosol version.

Typical Applications: All stationary or moving wire ropes or cables under heavy loads; chains of all sizes; mining and construction applications such as standing and running lines, draglines, cranes and derricks; marine applications such as cranes, hoists and drilling rigs; any other application that requires excellent rust protection for steel parts.

Designed for marine environments and other applications where environmental concerns require the use of a very low toxicity wire rope and chain lubricant, LE’s Wirelife Low Tox Penetrating Lubricant (2011) has excellent load-carrying capability and provides outstanding protection against rust, while having the lowest possible toxic effect on the environment.

Earthwise EAL Wire Rope Grease (3353) is recommended for use in applications on or near the waterways. It is an EAL and meets the specifications required by the EPA’s Vessel General Permit (VGP). It is readily biodegradable, exhibits minimal aquatic toxicity and will not accumulate in the cells of fish and other aquatic life forms. It is a soft, semifluid formulation designed to coat wire rope as well as moving chain and cable parts to ensure long life and smooth, quiet operation. Its semi-tacky, water-resistant characteristics enable it to adhere to the application and seal out damaging moisture and protect against rust formation.

Typical Applications: Applications near or around waterways including: Wire rope; chain links, pins and bushings; cable sheave bushings, bearings and strands; open and closed silent and roller chains. Ideal for use in automatic lubrication systems.

LE is happy to offer industrial lubricant and reliability recommendations for a variety of applications, and to provide product-specific data on all of our items to help you make the right decision. To learn more about our wire rope lubricants, wire rope lubricators as well as our other enhanced lubricants and lubricant reliability products, please

Whether you are working with manufacturing equipment, automotive equipment, or any other industrial equipment, you need products you can count on to reduce friction and wear. Kimball Midwest carries the right chain and rope lubricants for your operation. Our

Wire rope forms an important part of many machines and structures. It is comprised of continuous wire strands wound around a central core. There are many kinds of wire rope designed for different applications. Most of them are steel wires made into strands wound with each other. The core can be made of steel, rope or even plastics.

Wire ropes (cables) are identified by several parameters including size, grade of steel used, whether or not it is preformed, by its lay, the number of strands and the number of wires in each strand.

A typical strand and wire designation is 6x19. This denotes a rope made up of six strands with 19 wires in each strand. Different strand sizes and arrangements allow for varying degrees of rope flexibility and resistance to crushing and abrasion. Small wires are better suited to being bent sharply over small sheaves (pulleys). Large outer wires are preferred when the cable will be rubbed or dragged through abrasives.

There are three types of cores. An independent wire rope core (IWRC) is normally a 6x7 wire rope with a 1x7 wire strand core resulting in a 7x7 wire rope. IWRCs have a higher tensile and bending breaking strength than a fiber core rope and a high resistance to crushing and deformation.

A wire strand core (WSC) rope has a single wire strand as its core instead of a multistrand wire rope core. WSC ropes are high strength and are mostly used as static or standing ropes.

Wire ropes also have fiber cores. Fiber core ropes were traditionally made with sisal rope, but may also use plastic materials. The fiber core ropes have less strength than steel core ropes. Fiber core ropes are quite flexible and are used in many overhead crane applications.

The lay of a wire rope is the direction that the wire strands and the strands in the cable twist. There are four common lays: right lay, left lay, regular lay and lang lay. In a right lay rope the strands twist to the right as it winds away from the observer. A left lay twists to the left. A regular lay rope has the wires in the strands twisted in the opposite direction from the strands of the cable. In a lang lay rope, the twist of the strands and the wires in the strands are both twisted the same way. Lang lay ropes are said to have better fatigue resistance due to the flatter exposure of the wires.

Wire ropes are made mostly from high carbon steel for strength, versatility, resilience and availability and for cost consideration. Wire ropes can be uncoated or galvanized. Several grades of steel are used and are described in Table 1.

Steel cable wire is stiff and springy. In nonpreformed rope construction, broken or cut wires will straighten and stick out of the rope as a burr, posing a safety hazard. A preformed cable is made of wires that are shaped so that they lie naturally in their position in the strand, preventing the wires from protruding and potentially causing injury. Preformed wire ropes also have better fatigue resistance than nonpreformed ropes and are ideal for working over small sheaves and around sharp angles.

Lubricating wire ropes is a difficult proposition, regardless of the construction and composition. Ropes with fiber cores are somewhat easier to lubricate than those made exclusively from steel materials. For this reason, it is important to carefully consider the issue of field relubrication when selecting rope for an application.

There are two types of wire rope lubricants, penetrating and coating. Penetrating lubricants contain a petroleum solvent that carries the lubricant into the core of the wire rope then evaporates, leaving behind a heavy lubricating film to protect and lubricate each strand (Figure 2). Coating lubricants penetrate slightly, sealing the outside of the cable from moisture and reducing wear and fretting corrosion from contact with external bodies.

Both types of wire rope lubricants are used. But because most wire ropes fail from the inside, it is important to make sure that the center core receives sufficient lubricant. A combination approach in which a penetrating lubricant is used to saturate the core, followed with a coating to seal and protect the outer surface, is recommended. Wire rope lubricants can be petrolatum, asphaltic, grease, petroleum oils or vegetable oil-based (Figure 3).

Petrolatum compounds, with the proper additives, provide excellent corrosion and water resistance. In addition, petrolatum compounds are translucent, allowing the technician to perform visible inspection. Petrolatum lubricants can drip off at higher temperatures but maintain their consistency well under cold temperature conditions.

Asphaltic compounds generally dry to a very dark hardened surface, which makes inspection difficult. They adhere well for extended long-term storage but will crack and become brittle in cold climates. Asphaltics are the coating type.

Various types of greases are used for wire rope lubrication. These are the coating types that penetrate partially but usually do not saturate the rope core. Common grease thickeners include sodium, lithium, lithium complex and aluminum complex soaps. Greases used for this application generally have a soft semifluid consistency. They coat and achieve partial penetration if applied with pressure lubricators.

Petroleum and vegetable oils penetrate best and are the easiest to apply because proper additive design of these penetrating types gives them excellent wear and corrosion resistance. The fluid property of oil type lubricants helps to wash the rope to remove abrasive external contaminants.

Wire ropes are lubricated during the manufacturing process. If the rope has a fiber core center, the fiber will be lubricated with a mineral oil or petrolatum type lubricant. The core will absorb the lubricant and function as a reservoir for prolonged lubrication while in service.

If the rope has a steel core, the lubricant (both oil and grease type) is pumped in a stream just ahead of the die that twists the wires into a strand. This allows complete coverage of all wires.

After the cable is put into service, relubrication is required due to loss of the original lubricant from loading, bending and stretching of the cable. The fiber core cables dry out over time due to heat from evaporation, and often absorb moisture. Field relubrication is necessary to minimize corrosion, protect and preserve the rope core and wires, and thus extend the service life of the wire rope.

If a cable is dirty or has accumulated layers of hardened lubricant or other contaminants, it must be cleaned with a wire brush and petroleum solvent, compressed air or steam cleaner before relubrication. The wire rope must then be dried and lubricated immediately to prevent rusting. Field lubricants can be applied by spray, brush, dip, drip or pressure boot. Lubricants are best applied at a drum or sheave where the rope strands have a tendency to separate slightly due to bending to facilitate maximum penetration to the core. If a pressure boot application is used, the lubricant is applied to the rope under slight tension in a straight condition. Excessive lubricant application should be avoided to prevent safety hazards.

Some key performance attributes to look for in a wire rope lubricant are wear resistance and corrosion prevention. Some useful performance benchmarks include high four-ball EP test values, such as a weld point (ASTM D2783) of above 350 kg and a load wear index of above 50. For corrosion protection, look for wire rope lubricants with salt spray (ASTM B117) resistance values above 60 hours and humidity cabinet (ASTM D1748) values of more than 60 days. Most manufacturers provide this type of data on product data sheets.

Cable life cycle and performance are influenced by several factors, including type of operation, care and environment. Cables can be damaged by worn sheaves, improper winding and splicing practices, and improper storage. High stress loading, shock loading, jerking heavy loads or rapid acceleration or deceleration (speed of the cable stopping and starting) will accelerate the wear rate.

Corrosion can cause shortened rope life due to metal loss, pitting and stress risers from pitting. If a machine is to be shut down for an extended period, the cables should be removed, cleaned, lubricated and properly stored. In service, corrosion and oxidation are caused by fumes, acids, salt brines, sulfur, gases, salt air, humidity and are accelerated by elevated temperatures. Proper and adequate lubricant application in the field can reduce corrosive attack of the cable.

Abrasive wear occurs on the inside and outside of wire ropes. Individual strands inside the rope move and rub against one another during normal operation, creating internal two-body abrasive wear. The outside of the cable accumulates dirt and contaminants from sheaves and drums. This causes three-body abrasive wear, which erodes the outer wires and strands. Abrasive wear usually reduces rope diameter and can result in core failure and internal wire breakage. Penetrating wire rope lubricants reduce abrasive wear inside the rope and also wash off the external surfaces to remove contaminants and dirt.

Many types of machines and structures use wire ropes, including draglines, cranes, elevators, shovels, drilling rigs, suspension bridges and cable-stayed towers. Each application has specific needs for the type and size of wire rope required. All wire ropes, regardless of the application, will perform at a higher level, last longer and provide greater user benefits when properly maintained.