splicing steel wire rope for sale

We custom manufacture wire rope assemblies (endless loop) for conveyor lines. Our specialty is the Long splice. The Long splice is used to create a continuous or endless loop of wire rope cable frequently utilized on conveyor systems. The splice is a difficult multi-step labor intensive process in which two wire rope cable ends are joined end to end and the strands are intertwined to merge the two individual wire rope cable ropes ends.

Our proven experience can be viewed first hand in the quality of our wire rope cable splices we perform regularly for diverse clientele in the Unites States and around the world. For assistance with your unique wire rope conveyor cable splicing needs, please complete theor call us directly at

Manufacturer of aluminum swage sleeves including hour glass, oval, thin wall, combo & fiber rope sleeves. Hour glass sleeves range in rope & sleeve size from 1/32 to 1/2, width from .090 to 1.062, height from .136 to 1.625, hole width from .040 to .562, length from 1/4 to 2. Oval sleeves have a rope & sleeve size of 1/16, width of .172, height of .250, hole width of .078 & length of 3/8. Thin wall sleeves range in rope & sleeve size from 3/32 to 5/32, in width from .226 to .375, height from .372 to .562, hole width from .118 to .200 & length from 1/2 to 11/16. Combo sleeves are available with rope & sleeve size of 1/8 x 1/16, width of .343, height of .500, hole widths of .156 & .078 & length of 5/8 or sleeve size of 3/16 x 1/8, width of .430, height of .656, hole widths of .160 & .320 & length of 1. Fiber rope sleeves range in rope & sleeve size from 1/8 to 7/16, width from .250 to .855, height of .388 to 1.35, hold width from .160 to .525 & length from 1/2 to 1 1/4.

Alibaba.com offers a classic collection of steel wire rope splicing machine machines that are powerful, sturdy, and loaded with unique sets of features for more enhanced performances. These modernized machines can contribute to all types of heavy-duty lathe requirements involving metal, leather, etc. These technically-advanced steel wire rope splicing machine are equipped with a broad spectrum of fascinating features that offer superior precision and consistent performance level. Leading steel wire rope splicing machine suppliers and wholesalers on the site offer these premium machines for competitive prices and intriguing deals.

The incredibly powerful steel wire rope splicing machine are not only made up of sturdy materials such as metal and FRP but also very sustainable against all kinds of usages. These machines are ideal for use in the manufacturing industry due to the wide variety of purposes that they cater to. The steel wire rope splicing machine on the site are available in both semi-automatic and automatic versions depending on your requirements. Coming with distinct capacities and max spindle speeds, these steel wire rope splicing machine are well efficient in processing distinct workpieces such as shafts, discs, and rings.

Alibaba.com boasts of multiple steel wire rope splicing machine available in various designs, shapes, colors, and sizes depending on your specific requirements and the models are chosen. These superior-quality steel wire rope splicing machine are ideally used for distinct purposes such as drilling, reaming, tapping, and knurling in accordance with your preferences. The products available here are provided with a centralized automatic lubrication guide to reduce heat distortion and offers better stability. These steel wire rope splicing machine are also equipped with low noise generating technology for soundless performance.

At Alibaba.com, you get to select among distinct steel wire rope splicing machine depending on your specific budget and requirements to purchase these products without having to spend excessive money. These products are ISO, CE certified and are available as OEM orders. Customizing is also an option when you are buying these machines in bulk.

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Wire rope splicing is essentially the formation of a knot between two parts of the same rope or between two separate ropes by separating and unravelling the strands and interweaving the threads together to produce a strong joint. Splicing forms a very strong knot which stays secure even if exposed to water.

There are different types of wire rope splicing. The two more common ones areBack or end splicing – This is a type of splicing where rope end strands are directly spliced without making a loop. With this wire rope splicing, rope ends are drawn to a close to prevent fraying.

Eye splicing – This a more popular type of wire rope splicing which involves taking the working end of the rope to form a loop at the end. The end of the rope strands are unraveled, then passed over and under against the lay of the rope to interweave it back into the main length of the rope.

Wire rope splicing maintains almost 95% of the wire rope’s strength. You can employ splicing in three-strand braided ropes, or even in over 12-strand braided ropes.

Splicing lets you create a new rope of any length, alter an existing rope to suit a changing application, or repair a damaged wire rope. There are two main disadvantages to splicing – the expanding thickness of the line at the joint and the distortion in the shape of the rope.

Check the wire rope tools and accessories section of this website for more tools or fill out the enquiry form and let us help with your wire rope splicing needs.

- Splicing refers to the joining of rope by using interweaving strands. We provide Hand Splicing Steel Wire Rope Slings, which are manufactured using high quality steel. These are used in various sectors that require heavy lifting like steel plants, sugar mills, and heavy engineering industry. Our range is known for the following key attributes:

Rope Services Direct can cater for all your rope wires and webbing needs. We specialize in galvanized steel and stainless steel wire rope and can custom make any assembly to your requirements, so whether you need some fine wire cables for your garden or a robust crane rope, Rope Services Direct can sort you out in no time thanks to our own workshop and industrial pressing facilities.

Wire Rope can be seen all around us, even if we may not always register it! It is most commonly used to lift or support objects but can sometimes just be used for aesthetic purposes and it can have many advantages.

Even aviation and marine industries along with water and sewage treatment facilities use it -though often the stainless-steel variety due to its high corrosion resistance.

Steel cable is also often used for architectural purposes as it is known for its strength, versatility and aesthetic properties. A common example is suspension bridges.

One of the reasons for the wide range of uses is the different end fittings that can be attached to the rope to enable them to fit to any anchor point and also to adjust to the required tension.

In our workshop we produce many different types of rope assemblies on a daily basis, some of the most common types we produce are trailer ropes, rigging rope, lifting slings, zip wires and many custom assemblies. We often supply many multiples of these to our regular customers; however we are happy to make individual ropes for special tasks.

Rope wire comes in many different constructions, for example, right or left hand lay; wire or fibre core, and the amount or fibres and wires included in the completed rope. It can easily become confusing especially if you add in the non-rotating rope option. Talk to the specialists about your needs to ensure you get the right one for your intended purpose. Using the wrong rope can be disastrous.

Stainless steel wire rope is used in different tasks and areas togalvanized rope, this is because of its differing properties. Due to the fact that stainless steel is aesthetically pleasing to the eye it is popular for home interior projects likebalustrade on stairs, hanging shelves or other decorative features. As stainless is very corrosion resistant its outdoor use is endless, perfect for highlighting garden areas or as decking balustrades.

Stainless steel is a steel alloy made from many elements. It is different from standard steel because of the chemical compounds it contains, specifically Chromium and Carbon. The Chromium mass must be a minimum of 10.5% and carbon no more than 1.2% to be stainless steel.

One of the main advantages is its corrosion resistance which increases as the chromium content is raised, or Molybdenum is added. This means it will not succumb to uniform corrosion and rust so can be used for applications where the rope may get wet, such as in marine environments. Indeed, our ropes are graded AISI 316 so they can be used in marine environments. They also comply with EN12385 and EN10264.

It also resists staining so the aesthetics of the wire rope will not change, making it an attractive choice for many interior design projects for things such as barriers and balustrades in public areas such as shopping malls and public attractions.

At Rope Services Direct, our range is second to none and we can supply you with stainless steel wire rope. If you would like to find out more, please don’t hesitate to contact us on 01384 78004.

We also supply to the water treatment industries where it is constantly utilised in wet conditions. The marine and aviation sectors also these ropes for many tasks. More commercially these ropes are used in architecture and as safety barriers in public areas.

There are many different diameters available. They are commonly found in diameters ranging from 3mm to 76mm. It’s important to choose the right diameter as a 50mm rope would be no use round a pulley with a groove of 10mm.

One of the most important considerations is how you will use it. This is especially true if it is being used in the lifting industry, where if the rope fails then serious injuries can occur. It is of the upmost important that you examine the rope for signs of wear and if in any doubt, do not use. It is also a good idea to have a regular inspection and testing schedule, carried out by a suitably qualified person so that you know the rope is fit for purpose and safe.

Whatever type of rope wire you choose, it is important to be aware of the properties and construction of it so that you are using the correct rope and also enhances your safety knowledge.

In manufacturing it, hundreds of tiny metal filaments are wrapped, twisted and braided together to make the inner wires. These will then turn into strands by twisting together the smaller inner wires / filaments. Twisting strands in various ways around a central core is what makes the wire rope. It is how they are twisted which gives them their differing properties e.g. non-rotating, low stretch, higher breaking strength. There are also different constructions depending on left and right hand lay.

Note: The numbers used when describing a rope denote the number of wires and strands within it. For example, a 6 x 36 wire rope has 6 strands made of 36 wires. Likewise, a 7 x 19 has 7 strands with 19 wires. Strength and/or flexibility is provided when the strands are twisted around an inner core which can be steel wire or fibre core.

Due to their construction, it’s important to identify any broken wires or strands which could have severe consequences if used without inspection and testing. However, if a few strands break during a specific lift, it is more likely the intact wires and strands will hold the load whilst it is safely lowered – then the rope can be destroyed. It is this property which makes them safer than chains because if a chain link breaks then the load will likely fall.

There are many factors which can affect them, including bad coiling using pulleys and sheaves etc., grooves that are too big or too small, excessive pulling angles or twisting the rope in the opposite way to its ‘lay construction’, dirt ingress and poor lubrication to name but a few.

Handling it can impart numerous hazards. From metal splinters when cutting the rope to acute bruising if the rope abruptly recoils so vital safety strategies must be adapted when handling the product.

Before unreeling – make sure the floor space is clear so that the rope can be pulled off the reel in a straight line safely. The rope must always be pulled from the top, not the bottom of the reel and it should be pulled in a straight line which should minimise the danger of bending or kinking the wires, which will permanently damage it and make it unusable.

If it"s in a coil rather than a reel, then the only safe way to remove the rope is to carefully roll the coil in a similar way to pushing a child’s loop, again ensuring the surrounding area is clear of debris.

Equally, it can be damaged when it is being reeled back up again after use. You need to keep it wound tightly and wind it the same way the wire has been wound out which will avoid reverse bending of the rope. You should also ensure the wire is wound over the top of the reel to ensure it’s even and to avoid the bottom layers crushing.

Storage should be ideally on a rack, stand or pallet and not on the ground. It is also important to store the rope in a clean, cool and dry environment as moisture or condensation can develop amid the wires and begin the decay process rendering the rope unusable – waterproof containers and breathable tarpaulin like bags should ideally be used if the rope is stored outside.

Wire ropes are lubricated during manufacture but further lubrication at frequent intervals should be done, especially if it’s being stored for long periods of time. This will help to shield it from moisture ingress.

You should try to keep the rope elevated, off the floor to allow good air circulation. Reduce the risk of the rope becoming contaminated with dirt, dust and other particles that may affect it.

Storing rope should be done in such a way that it will not be at risk from any accidental damage. Either whilst in storage or whilst removing the rope from the storage area.

Overall, always remember manufacturers guidelines and instructions should be followed at all times to keep safe and prolong the life of the rope. If you are unsure if a rope is fit for purpose, always get it inspected and load tested which ought to be done regularly anyway.

Wire Rope Material: The lifting slings are made from independent wire rope core (IWRC) offering less stretch and resistance to crushing while maintaining sling flexibility. Wire rope slings are fabricated from extra improved plow steel (EIPS).

A low quality wire rope sling can cause injury and damage. A look-alike wire rope sling often found at lower prices is also often advertised to conform to the same safety standards (if at all). Be aware that it may refer to safety ratings in effect decades ago. So for example under the same safety standard a decade ago, a wire rope sling may be rated to 100% without proof load testing while today it may be 300% with proof load testing. Be assured that we only sell the highest quality wire rope slings and our advertised safety standards conform to the current ASME standards.

Working load limits (capacity) of the wire rope lifting slings vary depending on the angle of use. The capacity is reduced as the angle of use declines. See drawing below how a 1,000 lbs sling capacity is reduced as the angle of use declines. The capacity of the sling is always highest at a 90 degree angle of use and smallest at an angle of 30 degrees (or less).

The wire rope sling is not quite as durable. The wire rope sling is not as flexible as chain but its greater stiffness can be an advantage if it has to be inserted through a small opening or beneath a load. However, when wrapped around a load, the wire rope sling often tends to deform permanently to the shape of the load. Wire rope suitable for slings comes in a variety of grades and constructions. In most cases looping back and securing the loop with a metal sleeve terminates the rope. This forms a loop or soft eye, the simplest form of sling end. Thimbles are used to support and protect the eye from abrasion. Wire rope is generally cheaper and lighter than chain which can be a plus, particularly for applications that require long sling lengths.

The nylon and polyester slings have the advantage of being lightweight in comparison to chain and wire rope slings. They are very flexible and relatively soft; therefore, they are suitable in applications were minimal damage to the load"s surface finish is important. The rope is made endless or terminated with an eye by means of a handmade splice. Similar to a wire rope sling, various terminal fittings are available. Without adequate protection, nylon and poly slings are susceptible to being severed when impinging on even a relatively moderate sharp edge.

Wire rope is often commonly referred to as cable; they are one in the same. Wire rope is composed of wires, strands, and a core. The basic unit is the wire, which is formed into strands. The strands are wound around the core. Various types of wire rope exist to meet a range of uses and operating conditions. These types are designated by the number of strands; the number, sizes and arrangement of the wires in each strand; and the way in which the wires and strands are wound, or laid, about each other.

Important characteristics of wire rope relate to the number and size of the outer wires. A small number of large outer wires result in better resistance to wear and corrosion. A large number of small wires result in better flexibility and resistance to fatigue.

The core acts as the axial member about which the strands are laid. Wire rope cores are made in two different forms. The one used most extensively is a wire rope of suitable size to serve as a core. It is called as independent wire rope core (IWRC). IWRC has increased tensile strength, offers less stretch, and is resistant to crushing; however, is less flexible. The other type is a wire strand core (WSC). This consists of a multiple-wire strand, and may be the same construction as the main rope strands.

Two grades of carbon steel wire are offered. The bulk of commercial wire rope lifting sling is made from improved plow steel (IPS) or extra improved plow steel (EIPS) which has a higher tensile strength.

Hand Splicing:Because no metal sleeve is required to secure the eye in the hand spliced sling, it exhibits more flexibility than mechanically splice slings of equal diameter. They have a more narrow profile and therefore can fit through tight spaces. Without benefit of a metal sleeve, lifts must be limited to applications where the wire rope sling is restrained from rotation and possible unlaying of the sling body.

Mechanical Splicing:Mechanically spliced eyes do not suffer the limitations of hand splicing, are economical, and offer the highest rated capacity of any spliced wire rope sling. This wire rope sling is fabricated by unlaying the rope body into two parts, one containing half the number of strands, the other having the remaining strands and core. The rope is unlayed far enough back to allow the eye to be formed by looping one part in one direction and the other part in the opposite direction and laying the rope back together. The strands are rolled back around the rope body and a metal sleeve is slipped over the ends and pressed (or swaged) to secure the ends to the body of the wire rope sling.

Splicing arborist ropes is a fun and useful skill which allows you to make your own custom tree slings, eye splices, prusiks, and more. Below you will find everything you need to learn to splice arborist ropes. 12-strand and double braid ropes are easily spliced with the appropriate tubular aluminum fids and fid pushers. Splicing 16-strand ropes requires a bit more effort, and that"s where tools like the Brion Toss splice wand really shine. If you have any questions about the tools require for rope splicing, feel free to call and our splicers can help you out.

We have created complete rope splicing kits for both 16-strand and double braid ropes. Check out our rope clearance page for discounted rope perfect for splicing project. You"ll find free rope splicing instructions for Samson arborist ropes available to download.

This durable manual features user-friendly directions for the latest splicing techniques. A full-color Samson rope identification chart features 52 different ropes and their corresponding construction and class designation. This is one of the best splicing manuals available, and is the go-to for enthusiasts and pros alike. It has information on so many different types of splices that it benefits splicers in all fields: industrial, marine, arborist, equestrian, etc. 158 pages of 30 different splices grouped by 7 types of rope constructions. Laminated, fold-out cover.

These fids are designed to splice all Samson ropes according to their splicing instructions. Measurements are determined in “fid-lengths”, so you will want to purchase the splicing fid that corresponds to the rope diameter you are splicing. You will also want the appropriate fid pusher.

For rope sizes above 1" in diameter, Samson recommends a wire fid. Keep in mind that while the tubular fids are 100% scale for Samson"s splicing instructions, the wire fids are 1/2 scale, and the length of the tool is 1/2 the actual fid length for the corresponding rope diameter.

Samson fid pushers are used in rope splicing to push the tubular fids attached to the rope through the rope to complete the bury, and also can be used to help extract core fibers when beginning the splice. Choose the size of fid pusher corresponding to the rope diameter you want to splice. Made in the USA by Samson Ropes for use with their rope splicing instructions.

Chock full of useful splicing tools. Contains one small pusher, one each of 1/4”, 5/16”, 3/8”, 7/16”, and 1/2” aluminum fids. A great way to save money if you want to splice a wide range of ropes from 1/4” to 1/2”. The splicing tools in this kit will be useful for splicing 12-strands like Tenex as well, up to 1/2” in diameter. We recommend picking up the Splicing Manual for full instructions.

This kit provides the fids and pushers needed to splice common climbing and rigging lines used in tree work. Includes Samson Small and Large Pushers, 7/16”, 1/2”, 5/8”, and 3/4” fids. These tools allow you to splice according Samson"s proven rope splicing methods. You will want to also pick up some masking tape and a sharpie for marking strands.

Order this kit for the fids and pushers you need to splice the most commonly-used lines in arboriculture, and then head on over to our Samsonrope splicing instructions page to download and print the free instructions you need to get started splicing, or buy the complete set of Samson rope splicing instructions in the durable Samson Splicing Manual below.

Polished stainless steel fids have a unique design with a catch on the inside, which grabs the strand and removes the need to tape the rope to the fid. These Norwegian-designed fids are popular around the world for splicing marine lines, and will work great on hollow braid 12-strand, double-braid, and 3-strand ropes.

Packed full of professional tools most useful for arborist ropes. This compact splicer kit from Yale will get you splicing your own prusiks and climb lines.

This new fid from Yale is designed to make splicing 12-strand hollow braids like Tenex and AmSteel-Blue a snap. The wire basket on the fid works just like a Chinese finger trap: use your fingers to bunch up the wire basket, then slide the rope end in and pull. The basket closes on the rope, allowing you to easily complete the splice and bury. When done, simply bunch up the wire, and remove the rope. A great time-saver for anyone splicing 12-strand hollow braids up to 5/8” diameter.

Marlow"s stainless steel wire loop on 3mm Excel Pro cord makes a great tool for easy pulling when splicing small cords. As with the New England Fids, the Marlow Wire is great for tight crossovers and is a nice, minimal wire fid for people who don"t want to use the piano wire/clamp method.

These high-quality steel needles can be used for lock-stiching or whip-stitching a splice in larger ropes. Ideal for working on Tenex or large diameter double-braid splices.

The larger of the two sailmakers" needles can be used similarly to a Marlin Spike to extract the core of a rope in a pinch, but over time is not an ideal substitute.

These bands have been re-purposed from their veterinary use to make a captive, tight-eye on our 5" eye-splices. This helps keep the carabiner properly positioned. They can also be used to make speedline slings by keeping nylon runners properly positioned on an oval carabiner. Use the banding tool to quickly apply a band to make any loop or eye a captive eye.

Thimbles preserve more of the breaking strength of a rope when used with a knot or an eye splice by maintaining a large bend radius and protecting the rope.

Thimbles preserve more of the breaking strength of a rope when used with a knot or an eye splice by maintaining a large bend radius and protecting the rope.

This plastic thimble has high sides to help it stay in place inside a spliced eye, with open edges to allow removal (tools required) after splicing if needed. Fits rope from 7/16" to 1/2". Not recommended for heavy-duty needs/rigging applications.

Thimbles preserve more of the breaking strength of a rope when used with a knot or an eye splice by maintaining a large bend radius and protecting the rope.

Thimbles preserve more of the breaking strength of a rope when used with a knot or an eye splice by maintaining a large bend radius and protecting the rope. These steel thimbles from DMM are compatible with wire or textile ropes, have open-sided rope channels to allow for easy rope inspection.

These stainless steel thimbles from DMM are compatible with wire or textile ropes and have open-sided rope channels to allow for easy rope inspection. The added tab in the eye makes this thimble useful in constructing friction savers, as it gives the retrieval ball something to catch on.

Tenex Tec (Two-End-Carrier) is a high-strength, low-stretch rope ideal for splicing slings. The two-ends per carrier construction gives more allows Tenex Tec to conform more to the surface of the tree than standard single-braid ropes, giving it better grip. Tenex Tech is Samthane-coated for enhanced wear life. Easily to splice.

Pro-Master is a soft-lay 3-strand rope which is super easy to splice, making it a popular material for all manner of slings, leads, tool tethers, and other rope tools.

Nylon chafe sleeve for the protection of arborist ropes and slings. You may order chafe sleeve by the foot here for your own spliced products, or request it on any spliced product we make that will fit the sleeve. Often used to reinforce spliced eyes or as a movable chafe sleeve on fliplines, winch lines, etc.