ss wire rope strength quotation
METRIC WIRE ROPES- 6 x 36 wire rope is a more flexible cable wire than 6 x 19 wire rope since it has a higher number of wires per strand. Some of the most common uses are winch lines, choker and boom lines, and works well in marine environments.
* EIPS (Extra Improved Plowed Steel) wire rope has roughly 10% more strength than regular IPS. Independent wire rope core ( IWRC ) provides added strength, reduces the amount of stretch. IWRC wire rope also is resistance to heat and provides extra corrosion resistance over a typical bright wire finish.
Type 304 stainless steel is the standard alloy for use in wire rope and cable. It has about the same strength as galvanized rope or cable but is much more corrosion resistant. It can be used in most industrial atmospheres and has acceptable corrosion resistance when used in marine and salt water.
Type 316 stainless steel is the standard high corrosion resistant steel for rope and cable. It is resistant to many chemicals in the pulp and paper, photographic, food processing and textile industries. It has the best pitting resistance in marine and salt water and can be used in temperatures up to 480ºC (900ºF).
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At Carl Stahl Sava Industries, our steel mechanical cable choices include 304 and 316 stainless steel and galvanized steel cable. Sava is both a wire rope supplier and a wire rope manufacturer that is able to work withexotic steel alternatives upon request, both stainless steel and galvanized steel mechanical cable offer distinct benefits, depending upon the application. Read on to learn the differences between galvanized vs. stainless steel wire ropeand determine which custom wire rope will better serve your application requirements.
One of the greatest benefits of stainless steel wire rope is that it is suitable for nearly any application. While it may have a slightly higher cost than galvanized steel cable, stainless steel cable provides customers with greater ROI and maintains its high-strength qualities over its lifespan under most conditions. While not as strong as tungsten or tolerant of excessive temperatures, stainless steel mechanical wire rope is an incredibly effective cable construction material.
Stainless steel has high corrosion resistance due to it being treated with chromium. This additional element makes stainless steel suitable for use in moist environments, even when harmful salty conditions are present. Specifically in marine environments, for instance, stainless steel wire rope can be used for years without corroding. And in the medical devices field, stainless steel is commonly the metal of choice for many medical device instruments like endoscopes because of its high sanitization level and durability over many cycles makes it ideal.
Galvanized steel is steel that has been dipped in a zinc coating, which gives it good corrosion-resistant qualities. But even with the addition of zinc, galvanized wire rope’s strength is weaker than stainless steel because of the presence of chromium, making the cable stronger and more tolerant of corrosive elements like saltwater. Galvanized cable will rust and corrode if salty wet conditions are present. And like stainless steel, galvanized steel cable ends will also weld together if they make contact with one another.
Galvanized steel cable is often found in industrial applications, since items may brush up against the wire rope in the field, which again, are environmental conditions that galvanized steel tolerates quite well over time. For this and other reasons, Galvanized steel wire rope works exceptionally well in aerospace applications.
Stainless steel wire rope is a cost-effective solution that works across a range of applications, is impervious to salty wetness and is stronger than galvanized steel cable. But galvanized steel wire rope is corrosion-resistant, except when salt is present and tolerates contact with itself far better than stainless steel cable.
It"s important to remember that since each application has unique needs, these comparisons are general guidelines. Contact Sava today to discuss your project, so we can help you determine whether a stainless steel wire rope or galvanized steel wire rope is best for your cable manufacturing needs.
Stainless steel is often the preferred material used to produce wire rope because it"s cost-effective, strong, versatile and corrosion-resistant in many applications. Stainless steel"s usability is quite diverse, from surgical instrumentation to flight hardware, to Space Shuttle components, back to intricate medical devices. In fact, many stainless alloys offer excellent biocompatibility in medical applications.
All steel is an iron-based alloy that contains at least 10.5 percent chromium. The higher the chromium levels within the stainless steel, the more corrosion resistance you are going to have. Stainless steel is broken up into five main categories. The one most commonly used to manufacture wire rope is austenitic, which is the most corrosion-resistant of all stainless steel. Stainless steel wire used to produce mechanical cable is generally broken into two alloys: 304 and 316.
The vast majority of wire rope specifications are designated with 316 or 304, and sometimes 302 grade. The basic difference is in the elements that comprise the alloy itself. For example, 304 has approximately 10 percent more tensile strength than equivalent stainless steel wire rope sizes and constructions using 316. While the differences are slight between stainless steel specifications, they do impact their effectiveness in various applications. For instance, the additional molybdenum content in316 stainless steel wire rope helps it to be more corrosion resistant than 304.
Domestically (in the USA), 304 stainless steel is the standard cable product offered, while in other parts of the world, 316 is the prevailing alloy of choice. But this is not to suggest that both are not readily available on any continent.
Strength is needed in an operation because it determines how many cycles the wire rope can last for without breaking down. 304 wire with a 1/32" diameter has a breaking strength of 115 lbs. At 1/2" diameter, its breaking strength increases to 30,000 lbs. Stainless steel 316 ranges from 1,780 lbs with a 1/8" diameter and up to 27,000 lbs with a 1/2" diameter.
Among the more common uses for 304 stainless steel mechanical cable is in the medical devices industry because of its corrosion resistance, strength, formability, manufacturing precision and reliability. In addition, it"s recyclable, heat-resistant, antibacterial and non-magnetic, which makes it ideal for implants within the human body.
316 and 316L, a low carbon version of 316 stainless steel, have all the perks of 304. Additionally, the increased percentage of molybdenum makes 316 more resistant to chemical attack, including sulfuric acid, bromides, iodides and fatty acids. What’s more, 316 is easy to sterilize, weld and finish across a wide swath of for numerous applications.
As noted, the benefits and applications for 316 and 304 overlap quite a bit. Engineers are going to choose the stainless steel cable based upon their application requirements, which include tensile strength, environment, corrosion-resistance, form, function and a wealth of other considerations.
Stainless steel is critical to the manufacturing of life-saving medical devices, including heart valves, orthopedic implants, sensor probes, needles and much more. However, it"s also vital to keeping many things around us operating safely. For example, in the case of surgical instruments, perhaps the cable is not going inside a person, but rather actuating motion in the instrument the surgeon uses to repair a hip or shoulder joint.
Carl Stahl Sava Industries provides in-house design, production and testing to manufacture cable assemblies for diverse markets around the world. Let our team help you determine the best stainless steel for your application. Contact usto get started.
GROOVE INDUSTRIAL IS NOT RESPONSIBLE FOR THE USE OR MISUSE OF OUR PRODUCTS. WIRE ROPE PRODUCTS AND OTHER RELATED HARDWARE WILL BREAK IF ABUSED, MISUSED, OR OVERUSED. REGULAR INSPECTION AND MAINTENANCE ARE NECESSARY. CONSULT INDUSTRY RECOMMENDATIONS AND APPLICABLE CODES BEFORE USING. ALL SALES ARE MADE WITH THE AGREEMENT THAT THE BUYER AND ANY END USER UNDERSTAND ALL SAFETY FACTORS INVOLVED IN THE USE OF THE PRODUCTS, INCLUDING- BUT NOT LIMITED TO- THE WORKING LOAD LIMIT AND BREAKING STRENGTH APPLICABLE TO THE PRODUCTS, AND WILL TAKE ALL STEPS NECESSARY TO PROPERLY USE THE PRODUCTS. GROOVE INDUSTRIAL DISCLAIMS ANY RESPONSIBILITY OR LIABILITY FOR OR IN CONNECTION WITH, THE USE OR MISUSE OF THE PRODUCT, WE SELL.
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