steel wire rope grease brands

Proper lubrication of your wire rope, chain and cable can safely extend its operational life regardless of application. Cranes, elevators, shovels, drilling rigs, suspension bridges and draglines are some of the many applications that use wire rope, chain or cable to perform work such as pulling, dragging or hoisting. These applications often are exposed to harsh environmental conditions, including extreme weather. Lubrication Engineers can help your wire rope, chain and cable last longer and operate safely by implementing a lubricant reliability program and recommending the right lubricants for the job.

Most wire ropes are lubricated during the manufacturing process, but this lubricant will not last the entire life of the rope. When looking for a lubricant to relubricate your wire rope, choose one that contains no acids or alkalis, possesses the adhesive strength to stay on the rope, can penetrate between wires and strands, has high fluid film strength, resists oxidation and remains pliable. It is important to remember that most wire ropes fail from the inside out. Corroded rope can be a safety hazard, as there is no way to determine its remaining strength and life. Proper lubrication will help prevent deterioration of wire rope due to rust and corrosion.

Because most wire ropes fail from the inside, it is critical to ensure the center core receives sufficient lubricant. LE recommends a combined regimen in which a penetrating lubricant is used to saturate the core, followed by a coating lubricant to seal and protect the outer surface. LE offers several penetrating and coating type wire rope lubricants to suit your specific needs.

Penetrating lubricants contain an evaporative solvent that facilitates migration of the lubricant into the core of the wire rope, then evaporates, leaving behind a heavy lubricating film that protects and lubricates each strand.

Wirelife Almasol Coating Grease (451-453) is a soft, semifluid calcium-based grease designed to coat wire rope as well as moving chain and cable parts to ensure long life and smooth, quiet operation. Its tacky, water-resistant characteristics enable it to adhere strongly to rapidly moving parts, seal out damaging moisture, protect against premature wear and shield metal against corrosive attack.

Typical Applications: Wire rope, chain links, pins, bushings, cable sheave bushings, cables, open and closed silent and roller chains, and small, slow-turning gearboxes that require a semifluid lubricant

Wirelife Almasol Coating Lubricant (2002) is a fluid wire rope lubricant that provides a tough outer coating to seal and protect against fretting corrosion, wear and rust – even under extreme load and moisture. It seals and protects better than any product available. When used in conjunction with Wirelife Monolec Penetrating Lubricant, maximum protection and wear reduction is achieved.

Wirelife Almasol Syn Coating Lubricant (2022) is an extremely tacky, nonasphaltic synthetic lubricant with exceptionally high film strength. Perfect for extreme environments and conditions, it is the ultimate outer surface protector for wire rope and cable and comes from the same advanced technology that LE developed to protect large open gears in the mining and quarry industries. It derives its high load-carrying capacity from its synergistic blend of an extreme pressure additive and Almasol, LE’s exclusive wear-reducing additive.

Wirelife Monolec Penetrating Lubricant (2001) has excellent corrosion resistance and high load-carrying (EP) properties. It penetrates to the core of wire ropes, whether they are running or stationary. It is also excellent as a penetrating lubricant for chains of all sizes and works well in a variety of other industrial applications. When used in conjunction with Wirelife Almasol Coating Lubricant, maximum protection and wear reduction is achieved.

It contains a petroleum solvent to enhance its ability to penetrate. The solvent evaporates, leaving behind a film of heavy-bodied lubricant that protects and lubricates each strand and resists leakage from the wire rope core. Available in bulk sizes or in an aerosol version.

Typical Applications: All stationary or moving wire ropes or cables under heavy loads; chains of all sizes; mining and construction applications such as standing and running lines, draglines, cranes and derricks; marine applications such as cranes, hoists and drilling rigs; any other application that requires excellent rust protection for steel parts.

Designed for marine environments and other applications where environmental concerns require the use of a very low toxicity wire rope and chain lubricant, LE’s Wirelife Low Tox Penetrating Lubricant (2011) has excellent load-carrying capability and provides outstanding protection against rust, while having the lowest possible toxic effect on the environment.

Earthwise EAL Wire Rope Grease (3353) is recommended for use in applications on or near the waterways. It is an EAL and meets the specifications required by the EPA’s Vessel General Permit (VGP). It is readily biodegradable, exhibits minimal aquatic toxicity and will not accumulate in the cells of fish and other aquatic life forms. It is a soft, semifluid formulation designed to coat wire rope as well as moving chain and cable parts to ensure long life and smooth, quiet operation. Its semi-tacky, water-resistant characteristics enable it to adhere to the application and seal out damaging moisture and protect against rust formation.

Typical Applications: Applications near or around waterways including: Wire rope; chain links, pins and bushings; cable sheave bushings, bearings and strands; open and closed silent and roller chains. Ideal for use in automatic lubrication systems.

LE is happy to offer industrial lubricant and reliability recommendations for a variety of applications, and to provide product-specific data on all of our items to help you make the right decision. To learn more about our wire rope lubricants, wire rope lubricators as well as our other enhanced lubricants and lubricant reliability products, please

A specially formulated penetrating lubricant for wire ropes. Can be applied directly onto wet ropes while providing excellent adhesive properties, reducing consumption. Prevents inner strand corrosion and rubbing wear. It is an all-season product that does not require change of grades as temperatures fluctuate. Applicable manually or through most automatic lube systems. Useful temperature range -46°C to 60°C (-50°F to 140°F).

High performance semi-fluid wire rope dressing grease providing excellent corrosion protection in multiple environments including saltwater and under water.

Developed as a service tool, the Lincoln Wire Rope Lubricator is attached periodically to equipment on a monthly, quarterly or other cycle to lubricate wire ropes. Lubrication intervals should be determined according to rope manufacturer specifications. The life cycle of a steel wire rope that has been periodically lubricated is approximately six to eight times longer than a wire rope that has not been lubricated. Specifically for Wire Rope Lubricator applications a biodegradable grease LGTE 2 is available. The grease is environmentally acceptable and certified with Ecolabel.

Also, lubricating a wire rope while in service helps to prevent corrosion of the wires. Corrosion can be internal and external, and it often is caused by acids, alkaline waters, salt air, humidity, fumes, and abrasive and industrial environments in general.

Wire rope forms an important part of many machines and structures. It is comprised of continuous wire strands wound around a central core. There are many kinds of wire rope designed for different applications. Most of them are steel wires made into strands wound with each other. The core can be made of steel, rope or even plastics.

Wire ropes (cables) are identified by several parameters including size, grade of steel used, whether or not it is preformed, by its lay, the number of strands and the number of wires in each strand.

A typical strand and wire designation is 6x19. This denotes a rope made up of six strands with 19 wires in each strand. Different strand sizes and arrangements allow for varying degrees of rope flexibility and resistance to crushing and abrasion. Small wires are better suited to being bent sharply over small sheaves (pulleys). Large outer wires are preferred when the cable will be rubbed or dragged through abrasives.

There are three types of cores. An independent wire rope core (IWRC) is normally a 6x7 wire rope with a 1x7 wire strand core resulting in a 7x7 wire rope. IWRCs have a higher tensile and bending breaking strength than a fiber core rope and a high resistance to crushing and deformation.

A wire strand core (WSC) rope has a single wire strand as its core instead of a multistrand wire rope core. WSC ropes are high strength and are mostly used as static or standing ropes.

Wire ropes also have fiber cores. Fiber core ropes were traditionally made with sisal rope, but may also use plastic materials. The fiber core ropes have less strength than steel core ropes. Fiber core ropes are quite flexible and are used in many overhead crane applications.

The lay of a wire rope is the direction that the wire strands and the strands in the cable twist. There are four common lays: right lay, left lay, regular lay and lang lay. In a right lay rope the strands twist to the right as it winds away from the observer. A left lay twists to the left. A regular lay rope has the wires in the strands twisted in the opposite direction from the strands of the cable. In a lang lay rope, the twist of the strands and the wires in the strands are both twisted the same way. Lang lay ropes are said to have better fatigue resistance due to the flatter exposure of the wires.

Wire ropes are made mostly from high carbon steel for strength, versatility, resilience and availability and for cost consideration. Wire ropes can be uncoated or galvanized. Several grades of steel are used and are described in Table 1.

Steel cable wire is stiff and springy. In nonpreformed rope construction, broken or cut wires will straighten and stick out of the rope as a burr, posing a safety hazard. A preformed cable is made of wires that are shaped so that they lie naturally in their position in the strand, preventing the wires from protruding and potentially causing injury. Preformed wire ropes also have better fatigue resistance than nonpreformed ropes and are ideal for working over small sheaves and around sharp angles.

Lubricating wire ropes is a difficult proposition, regardless of the construction and composition. Ropes with fiber cores are somewhat easier to lubricate than those made exclusively from steel materials. For this reason, it is important to carefully consider the issue of field relubrication when selecting rope for an application.

There are two types of wire rope lubricants, penetrating and coating. Penetrating lubricants contain a petroleum solvent that carries the lubricant into the core of the wire rope then evaporates, leaving behind a heavy lubricating film to protect and lubricate each strand (Figure 2). Coating lubricants penetrate slightly, sealing the outside of the cable from moisture and reducing wear and fretting corrosion from contact with external bodies.

Both types of wire rope lubricants are used. But because most wire ropes fail from the inside, it is important to make sure that the center core receives sufficient lubricant. A combination approach in which a penetrating lubricant is used to saturate the core, followed with a coating to seal and protect the outer surface, is recommended. Wire rope lubricants can be petrolatum, asphaltic, grease, petroleum oils or vegetable oil-based (Figure 3).

Petrolatum compounds, with the proper additives, provide excellent corrosion and water resistance. In addition, petrolatum compounds are translucent, allowing the technician to perform visible inspection. Petrolatum lubricants can drip off at higher temperatures but maintain their consistency well under cold temperature conditions.

Various types of greases are used for wire rope lubrication. These are the coating types that penetrate partially but usually do not saturate the rope core. Common grease thickeners include sodium, lithium, lithium complex and aluminum complex soaps. Greases used for this application generally have a soft semifluid consistency. They coat and achieve partial penetration if applied with pressure lubricators.

Petroleum and vegetable oils penetrate best and are the easiest to apply because proper additive design of these penetrating types gives them excellent wear and corrosion resistance. The fluid property of oil type lubricants helps to wash the rope to remove abrasive external contaminants.

Wire ropes are lubricated during the manufacturing process. If the rope has a fiber core center, the fiber will be lubricated with a mineral oil or petrolatum type lubricant. The core will absorb the lubricant and function as a reservoir for prolonged lubrication while in service.

If the rope has a steel core, the lubricant (both oil and grease type) is pumped in a stream just ahead of the die that twists the wires into a strand. This allows complete coverage of all wires.

After the cable is put into service, relubrication is required due to loss of the original lubricant from loading, bending and stretching of the cable. The fiber core cables dry out over time due to heat from evaporation, and often absorb moisture. Field relubrication is necessary to minimize corrosion, protect and preserve the rope core and wires, and thus extend the service life of the wire rope.

If a cable is dirty or has accumulated layers of hardened lubricant or other contaminants, it must be cleaned with a wire brush and petroleum solvent, compressed air or steam cleaner before relubrication. The wire rope must then be dried and lubricated immediately to prevent rusting. Field lubricants can be applied by spray, brush, dip, drip or pressure boot. Lubricants are best applied at a drum or sheave where the rope strands have a tendency to separate slightly due to bending to facilitate maximum penetration to the core. If a pressure boot application is used, the lubricant is applied to the rope under slight tension in a straight condition. Excessive lubricant application should be avoided to prevent safety hazards.

Some key performance attributes to look for in a wire rope lubricant are wear resistance and corrosion prevention. Some useful performance benchmarks include high four-ball EP test values, such as a weld point (ASTM D2783) of above 350 kg and a load wear index of above 50. For corrosion protection, look for wire rope lubricants with salt spray (ASTM B117) resistance values above 60 hours and humidity cabinet (ASTM D1748) values of more than 60 days. Most manufacturers provide this type of data on product data sheets.

Cable life cycle and performance are influenced by several factors, including type of operation, care and environment. Cables can be damaged by worn sheaves, improper winding and splicing practices, and improper storage. High stress loading, shock loading, jerking heavy loads or rapid acceleration or deceleration (speed of the cable stopping and starting) will accelerate the wear rate.

Corrosion can cause shortened rope life due to metal loss, pitting and stress risers from pitting. If a machine is to be shut down for an extended period, the cables should be removed, cleaned, lubricated and properly stored. In service, corrosion and oxidation are caused by fumes, acids, salt brines, sulfur, gases, salt air, humidity and are accelerated by elevated temperatures. Proper and adequate lubricant application in the field can reduce corrosive attack of the cable.

Abrasive wear occurs on the inside and outside of wire ropes. Individual strands inside the rope move and rub against one another during normal operation, creating internal two-body abrasive wear. The outside of the cable accumulates dirt and contaminants from sheaves and drums. This causes three-body abrasive wear, which erodes the outer wires and strands. Abrasive wear usually reduces rope diameter and can result in core failure and internal wire breakage. Penetrating wire rope lubricants reduce abrasive wear inside the rope and also wash off the external surfaces to remove contaminants and dirt.

Many types of machines and structures use wire ropes, including draglines, cranes, elevators, shovels, drilling rigs, suspension bridges and cable-stayed towers. Each application has specific needs for the type and size of wire rope required. All wire ropes, regardless of the application, will perform at a higher level, last longer and provide greater user benefits when properly maintained.

Lubrication Engineers, Inc. has found through years of field experience, that longer wire rope life can be obtained through the use of penetrating lubricants, either alone or when used in conjunction with a coating lubricant. Practical experience at a South African mine suggests that life cycles may be doubled with this approach. At one mine site, the replacement rate for four 44-mm ropes was extended from an average 18.5 months to 43 months. At another mine, life cycles of four 43-mm x 2073 meter ropes were extended from an average 8 months to 12 months.

In another study involving 5-ton and 10-ton overhead cranes in the United States that used 3/8-inch and 5/8-inch diameter ropes, the average life of the ropes was doubled. The authors attribute this increased performance to the ability of the penetrating lubricant to displace water and contaminants while replacing them with oil, which reduces the wear and corrosion occurring throughout the rope. A good spray with penetrating wire rope lubricant effectively acts as an oil change for wire ropes.

In these examples, the savings in wire rope replacement costs (downtime, labor and capital costs) were substantial and dwarfed the cost of the lubricants. Companies who have realized the importance of proper wire rope lubrication have gained a huge advantage over those who purchase the lowest priced lubricant, or no lubricant at all, while replacing ropes on a much more frequent basis.

Wire Rope lubrication allways has been a time consuming, dirty and unefficient job. But most of all unreliable because the fact that manual greasing has no penetrating effective lubricationas a result .

The Wire Rope Lubricator is designed to lubricate steel ropes in a reliable manner , deep into the strings under high pressure. This is done in a semi-automatic way , whereas the ropes passes trough the grease applicator which is fixed. The ropes do not to be dismounted from the installations. Using the Wire Rope Lubricator , the life of the ropes as well as of the rope equipment is extended.

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For personal lube listings, we have a range of safe-to-use wire rope grease products. This includes pre seed lubricant options that are great for couples trying to conceive and mimics the body’s natural lubricants. For older women, we have options for menopause dryness. These vaginal moisturizers are designed specifically to prevent discomfort and add pleasure. For those with sensitive skin, we have specialist lube for sensitive skin products.

wire rope grease are also needed for home appliances and industrial lubricants. For home use, we have products for gun lubrication, sewing machine lubricants and more. These petroleum based lubricants can be used anywhere in the home where moving parts rub together. Squeaky door hinges will be a thing of the past with the options available here.

ASV RL1 is a highly adhesive,semi fluid extreme pressure grease for lubrication and corrosion protection of wire ropes and steel cables operating under adverse conditions of load,temperatures or environment.It penetrates rapidly through wire rope strands to leave a completely water resistant heavy duty lubricating film which provides both internal as well as external lubrication & corrosion protection.The solid lubricants prevent wearing and premature damage of internal strands and increase the life of the wire ropes.ASV RL 1 forms a protective and lubricating water proof film over the surface which does not emulsify even if submerged in water.

Lubricating the traditional way is costly, requiring brushes, gloves and spillages, while the effectiveness is far less. Low-quality lubricants create a superficial layer on the outside, which is still afflicted with rusting at the very core of the core of the wire. This will keep the appearance of a metal wire rope in a healthy shape, while the corrosive moisture is eating away at its core.

Masto Wire Lubricators are the sole brand available to lubricate a wire thoroughly, both on the inside and outside. With the correct supervision and interval lubrication, the wires can last much longer, while avoiding a dangerous situation such as suspended load drop and wire failure. To gain this effect, the lubrication is performed under pressure, which passes through the most compact strand designs in the wire rope industry.

The systematic application of Masto Lubricators creates a minimum of 285 PSI; the lowest amount of pressure required in the lubrication chamber to gain a comprehensive lubricating result. Despite the material of the rope, the mechanical wear and moisture in an environment, the wires are prolonged significantly after Masto wire lubricators reduce friction, increase functionality and prolong the wires’ lifespan.

Masto Lubricators are designed for easy administration, which carry out the lubrication process by using Split Seals. These seals are installable chambers that create a high pressure environment for lubrication. The seals are engineered with two halves that come together and are further secured with two chains. A pump administers the lubricating content while the wire rope roller continues reeling the rope through the chamber.

A world-renowned cable lubrication tool,Masto pressure lubrication is an all-in-one solution. It can be used on land or for underwater lubrication to effectively lubricate wire ropes. It also helps cutting down the overall costs by reducing the intervals of lubrication, increasing the life of wire ropes by eliminating rust, corrosion as well as friction. If you are looking for a perfect wire rope lubrication solution, there is no better choice than Masto Lubricators out there in the market.

Do you still require more information? Unsure about the compatibility of your wire construction with this lubrication method? Or wanting to get a quotation on bulk orders? Contact Us today and we will be eager to answer all your questions.

A HISTORY OF EXCELLENCE ROCOL® has been providing engineers with high performance lubrication solutions for more than 100 years. During that time we have worked with some of the world’s leading companies in many diverse industries and applications, developing products with one common goal: to deliver optimum performance. ROCOL operates to internationally recognised standards for quality, environment and safety. ROCOL is proud of its commitment to the continual engagement and development of staff and holds Investors In People accreditation. BENEFITS OF WIRE ROPE LUBRICATION Although simple...

KEY REQUIREMENTS OF WIRE ROPE LUBRICANTS Whilst it may be clear that good lubrication is a key part of maximising rope life, delivering the correct balance of properties in a single product is a significant challenge. A good wire rope lubricant must: Be easy, pleasant and safe to apply Achieve maximum penetration to ensure lubrication and protection of the rope core Resist wash-off and ing-off Have excellent corrosion protection Reduce friction and wear Allow easy inspection of the rope ROCOL® WIRE ROPE LUBRICANTS ROCOL have manufactured wire rope lubricants for many years. This has allowed...

PSEUDOPLASTIC WIRE ROPE DRESSING One of the most difficult problems encountered in formulating wire rope lubricants is finding the optimum balance between good penetration properties and resistance to water wash-off. Good penetration is achieved by low viscosity products such as oils but these have poor resistance Good wash-off resistance is achieved by highly adhesive grease-like products but these have poor penetration properties Until now there has been a trade off between these competing requirements. However, thanks to its pseudoplastic rheology, WIRESHIELD achieves maximum penetration...

THE DIFFERENCE IS CLEAR The key safety check for wire rope users is a visual inspection of the condition of the rope. Traditional wire rope lubricants contain black solid lubricants such as graphite and molybdenum disulphide. These materials make the lubricant unpleasant to handle and impossible to see through. WIRESHIELD™ uses an advanced load carrying system based on sub-micron white solids. The result is a nished product that is both clean to handle and translucent in use - without compromising the load carrying or anti-wear properties. Below is an illustration of the translucency of the...

COMPREHENSIVE RANGE ROCOL manufacture a comprehensive range of wire rope lubricants. ROCOL products have been proven over many years of service to: Reduce wear on wires and strands, maximising service life Provide outstanding corrosion protection Resist water wash-off, extending re-lubrication intervals WIRE ROPE Dressing WIRE ROPE Spray Multi-purpose rope lubricant Convenient aerosol pack Semi-uid grease based on highly rened mineral oil and an organically modied clay thickener. The unique blend of lubricating solids contained in the product reduces the internal friction and wear often...

WIRE ROPE LUBRICATION Methods of rope lubrication range from traditional, unsophisticated techniques such as brushes and swabs to dedicated, high performance equipment. ROCOL wire rope lubricants are designed to be as easy to apply as possible by whichever method is most convenient. While there is no single method that is “right” and works in all situations, the modern trend is to move away from manual application, to automated systems which: Maximise efciency of lubricant delivery on to the rope Improve health and safety by reducing operator contact with the rope and lubricant To make the...

CASE HISTORIES CLIENT: P&O FERRIES Product: WIRESHIELD™ Location: Dover, UK Application Details: The Pride of Kent crosses the channel to Calais up to 10 times a day. The vessel is moored using steel wire ropes which can be immersed in sea water up to 20 times a day and are exposed to extreme coastal weather conditions. In order to lubricate the wire ropes, sh oil was applied to them on a regular basis. Although easy to apply and offering reasonable penetration to the rope core the sh oil produced unsatisfactory results, including poor wash-off resistance, leading to increased lubrication...

CLIENT: MARMAGOA PORT TRUST CLIENT: BAE SYSTEMS – SHIPLIFT ROPES Product: WIRE ROPE Dressing Product: WIRE ROPE Dressing Application Details: The wire ropes on the bulk iron ore unloaders suffered from a high degree of wear due to a combination of the large amount of abrasive iron ore dust in the atmosphere and the heavy duty nature of the unloading operation. As a result the ropes were replaced every three to four weeks costing both time and money. Required Specication: Good penetration properties to ensure that the rope core received effective lubrication Increase the operational life of...

PRODUCT NAME CORROSION PROTECTION FEATURES & BENEFITS Waxy lm for long term outdoor corrosion protection. Ideal for long term protection of machinery, elevators, forklift trucks, underground installations and offshore platforms. Temperature range -20°C to +110°C Heavy duty, waxy lm for long term corrosion protection Excellent corrosion protection outdoors for up to 2 years Good de-watering properties Good penetration Can provide a light lubricating lm in some applications Ideal for outdoor corrosion protection of exposed metal parts Does not contain silicones or chlorinated solvents...

Castrol Molub-Alloy 902 SF Wire Rope Lubricant may be applied manually. However, application by automatic spray equipment is recommended. For best coverage and penetration, wire rope should be sprayed on all sides, which requires a minimum of two nozzles opposing each other.

Castrol Molub-Alloy 902 SF Wire Rope Lubricant is intended to provide safe operation through longer service life of wire ropes while reducing total lubrication and maintenance costs. The naturally flexible and adhesive film provides the required persistence to assure also protection of sheaves and drums without excessive application.

Van Meeuwen speaks from experience. Leading companies in the marine, offshore, dredging, port, lifting and crane sectors make frequent use of Van Meeuwen’s wire rope lubricants under the most diverse operating conditions. From hoisting and pulling to stationary applications, with oils and greases which are environmentally acceptable or non-toxic and can be used under water, under high loads or in dusty conditions: