u bolt clips wire rope manufacturer
Wire rope clips, sometimes referred to as u bolt clamps, u bolt clips, u clips, u clamps or cable clamps, are used to secure the loose end of a wire rope when forming an eye. Wire rope u clips have a u-bolt that is secured into a saddle by two nuts. Wire rope assemblies almost always require two, or more wire rope clamps to secure the wire rope properly. When using wire rope cable clamps to form an eye in a wire rope, the working load limit of the wire rope is reduced by about 20%.
Here at Tri-State Rigging Equipment we pride ourselves on providing only the highest quality wire rope clamps from only the most reputable manufacturers. We can provide you with any wire rope clip on the market so, if you are unable to find what you are looking for, or if you don’t know exactly what you need, call or email our sales team to speak with a rigging product specialist.
Wire rope cable clamps come in a variety of materials ranging from galvanized and zinc plated steel, to stainless steel. The two most important different types, however, are drop forged and malleable wire rope u bolt clips.
Drop forged wire rope clips are more heavy duty than malleable rope clips and can therefore be used for more heavy-duty rigging applications. In addition, they are galvanized with a heavy coating of zinc that resists the corrosion and abuse found in rugged work environments. Wire rope cable clamps of every type are not designed to be used in an overhead lift but drop forged wire rope u bolt clamps can be used to suspend an overhead load. This makes wire rope cable clamps ideal for use with:
Regarding the first question, if the load is being moved, wire rope clips are not to be used. If the load is being held in place, heavy-duty drop forged wire rope clips can be used. For the second question, if the load is near the ground, malleable wire rope clips may be used, as their lighter duty design is more than enough for the job. On the other hand, if the load is being suspended above the ground, heavier duty drop forged wire rope clamps must be used.
In the rigging and lifting industry there is a common saying that is used to remember the correct way to use wire rope u clips: “Never saddle a dead horse.” This means that the saddle of the u clamp should always be in contact with the live side of the wire rope rather than the dead side. The dead side of the wire rope is the side of the eye that has the cut end. The dead end is attached to the live end of the wire rope to form an eye and it is imperative that the saddle be on the live side of the wire rope.
Tri-State Rigging Equipment is a service provider and distributor for all wire rope cable clamps, and u bolt clips for rigging serving clients from coast to coast, Canada, Mexico and especially focused in the states of Missouri, Illinois, Indiana, Iowa, Kansas, Nebraska, Arkansas, Mississippi, Tennessee, Kentucky, South Carolina, Florida, and Oklahoma.
Custom manufacturer of U-bolt clips. Materials used include aluminum, brass, carbon and stainless steel, iron, magnesium, zinc, Monel®, Inconel®, Kovar®, silver, platinum, niobium, and tungsten. Offered in black oxide, chrome, nickel plated, phosphate, and galvanized finishes. Capabilities include lean manufacturing, Kaizen, 5S, medium to high volume production, heat treating, assembly, machining, stamping, forging, welding, grinding, anodizing, swaging, tapping and electroplating. Industries served include aerospace, automotive, building and construction, electrical, electronics, food and beverage, medical, marine, semiconductor and defense. Meets ASME, ASTM, ANSI, NAS, SAE, and Military Spec standards. CE certified. Emergency and rush services are available.
En la página del curso, se enumeran todas las lecciones junto con una indicación de su progreso. Puede hacer clic en una Lección para ir a ella y ver el Tema y la Prueba asociada. Alternativamente, también puede hacer clic en un Tema debajo de la Lección para ir directamente a un Tema. A medida que avance en el curso y complete cada tema, aparecerá un círculo verde junto al tema. Una vez que haya completado el tema y el cuestionario, la lección se completará y mostrará una marca de verificación verde. Este progreso se guarda en su cuenta de Crosby, puede abandonar el curso en cualquier momento y reanudarlo más tarde.
Based on the catalog breaking strength of wire rope, Crosby wire rope clips have an efficiency rating of 80% for 1/8” through 7/8” sizes, and 90% for sizes 1” through 3-1/2”.
Meets or exceeds all requirements of ASME B30.26 including identification, ductilit , design factor, proof load and temperature requirements. Importantly, these wire rope clips meet other critical performance requirements including fatigue life, impact properties and material traceability, not addressed by ASME B30.26.
Each base has a Product Identification Code (PIC) for material traceability, the name CROSBY or CG, and a size forged into it. Based on the catalog breaking strength of wire rope, Crosby wire rope clips have an efficiency rating of 80% for 1/8” - 7/8” sizes, and 90% for sizes 1” through 3-1/2”. Entire Clip is Galvanized to resist corrosive and rusting action. Sizes 1/8” through 2-1/2” and 3” have forged bases. All Clips are individually bagged or tagged with proper application instructions and warning information. Clip sizes up through 1-1/2” have rolled threads. Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements. Importantly, these wire rope clips meet other critical performance requirements including fatigue life, impact properties and material traceability, not addressed by ASME B30.26. Look for the Red-U-Bolt®, your assurance of Genuine Crosby Clips.
US type malleable wire rope clip saddles are made from malleable iron, however, the U-bolts and nuts are A3 carbon steel, it is very easy to produce and torque is not for overhead lifting purpose. This malleable metal wire clamp is a light duty wire rope clip but has very cost-effective commercial wire cable clips.
Drop forged wire rope clips are galvanized finished. These are not the cheap malleable clips found in hardware stores, but the original "Crosby™" Red U Bolt™.
6 x 19 and 6 x 37 classification ropes provide an excellent balance between fatigue and wear resistance. They give excellent service with sheaves and drums of moderate size.
6 x 37 classification because of the emphasis on fatigue resistance the problem of choice is greatly reduced. Although there are exceptions, the constructions in the 6 x 37 classification are primarily designed to be the most efficient for each rope diameter. As the rope size increases, for instance, a large number of wires can be used to achieve required fatigue resistance and still those wires will be large enough to offer adequate resistance to abrasion. It should be noted that the greater the number of wires make the 6 x 37 classification more susceptible to crushing. However, this can frequently be overcome by an independent wire rope core (IWRC) and by the use of well designed sheaves and grooved drums. 6 x 19 classification has outer wires larger than 6 x 37 classification, and therefore its resistance to abrasion is increased, but its fatigue resistance is decreased. 6 x 19 classification is a good rope to withstand abrasion or crushing on the drum.
(3) When U-bolt cable clips are used to form eyes, Table 3: U-bolt Cable Clips to Form Eyes must be used to determine the number and spacing of clips.
(a) For eye splices, the U-bolt wire rope clip must be attached so that the U section is in contact with the dead or short end of the rope (see Figure 3: Eyes Formed with U-bolt Cable Clips);
(b) U-bolt cable clips must be spaced at least six rope diameters apart to obtain the maximum holding power. Nuts must be tightened evenly and tightened again after application of the first sustained load. After the rope has been used and is under tension, the clips must be tightened again to take up any looseness caused by the tension reducing the rope diameter;
While these clips are not designed to be used in an overhead lifting situation (swage sleeves should be used instead), wire rope clips are heavy-duty wire rope clips that used for sustaining overhead loads. Examples include guy lines, support lines, scaffolding, etc.
U.S. Cargo Control offers two types of clips: standard (or U-Bolt) and fist-grip (or "double saddle"). Our line includes high-quality clips that work for any situation, including:
Install the first clip at the dead end side of the rope. The "U" side of the clip must always cover the dead end of the rope, and the "saddle" side of the clip on the live end of the rope. Place the nuts of the clip and tighten them using a torque wrench.
Next, apply the second clip and place it as close to the eye loop as possible. Same application for the clip. Tighten the nuts of the clip with a wrench. (If you"re planning on using more than two clips, do not tighten the nuts on the clip.)
Place more clips on the rope if you need more than two on the wire rope. Be sure to space them evenly between the end clips. Finally, tighten the end clips and apply tension to reach the recommended torque for the wire rope.
U-bolt Clips.There is only one correct method for attaching U-bolt clips to wire rope ends, as shown in TheRightWayimage below. The base of the clip bears on the live end of the rope; the “U” of the bolt bears on the dead end.
Compare this with the incorrect methods. Five of the six clips shown are incorrectly attached—only the center clip in the top view is correct. When the “U” of the clip bears on the live end of the rope, there is a possibility of the rope being cut or kinked, with subsequent failure.