wire rope annealing machine manufacturer
Annealing machines are a commonly used tool for cutting rotation resistant ropes. With this machine, the wire rope will keep its tension and the cross-sectional area will remain, meaning the mechanical properties of the rope will to be wasted. The machine has a high efficiency, leading to a lower power consumption than other machines on the market.
The AV 30/45/65 wire rope annealing machines from TALURIT®are the tool shaping any type of tapered wire rope end. Heat is generated where the cut is to be made, this is done by applying electrical current. Using the wheels and handles when the wire rope is heated sufficiently, the machine operator is pulling and twisting the wire rope to form the desired ending. The foot controlallowsthe user to apply heat maintaining a good overview of the cutting process. See picture showing one of the ending types possible to make with these annealing machines. Depending on how much you increase the distance between the clamping points, the result will be a shorter or a longer rounded end.
The AV 30 has a capacity to anneal wire rope up to 30 mm diameter. It has four different power levels enabling the result of the tapered end to be optimized. The handle on the pulling chuck has a release function. This to alter the position making it possible to always work in an ergonomic way. It comes with a safety glass to protect the operator from sparks during work. It is recommended to connect the annealing machine to a ventilation system for efficient exhaust of the smoke. As option the machine can be delivered with wheels.
The AV 30/45/65 wire rope annealingmachinesare built for long durability and is the result of continuously developing ourproductssince the start in 1948. While technology has developed, so have ourmachineswith increased ease of operation and even better ability to service it. Ourdesign together with the use of only leading brand components gives these machines the best service life in the market, and a lower total cost of ownership.
If you need a wholesale wire rope annealing machine, Alibaba.com is the platform to visit. This online shop has collaborated with many Alibaba.com dealers to offer customers a wide range of products that lie within their budget. Moreover, the platform offers customization services. So, if you need a custom-made machine, you can place a customization order. This shop also operates on a 24/7 hour clock enabling you to place your order with a few clicks.
Other wholesale wire drawing machines in the Alibaba.com store are defined as continuous, meaning that they are adapted for production lines and can handle high volumes of wire. Others are more suited to batch work and even standalone tasks, and will be ideal for workshops and repair centers. If you want a wire rope annealing machine, there are other possibilities as well. Wet wire drawing machines offer enhanced strength, while wire pointing machines provide even more capabilities for bespoke wire production. Find them all at our catalogue and make wire production simple.
Are you looking for a wholesale wire rope annealing machine? Look no further than Alibaba.com. If you own a workshop, a drilling machine is a must-have. It is used in performing various tasks such as tapping, counterboring, spotfacing and countersinking. One of the main advantages of using a wire rope Annealing device is that it makes work easier and speeds up the process. Another advantage is that these machines don"t require you to put in much effort. Therefore, you can to the various level of quality that work need you. Whenfore this comes, your will result in practical solutions and save time. allowing you to quickly attend to a wide range of customers. There are various tools of different parts of the automobile machine. Having, correcting defining features using the filter function, You can choose what you need, depending on the scale of your business. Alibaba.com.
Our cutting machines stand apart because of their short annealing time, simple operation and compact design. Our machines Type 1224, 1225 and 1226, are intended for separating wire ropes in the diameters 4-60 mm, enabling the ends of the wire rope to be conically tapered. Our Type SF-65 and SF-140 are intented to anneal wire ropes in the diameters 1-14 mm with a straight cut.
There are many different kinds of annealing machines available. From small hand held devices, larger manual annealing machines to automatic annealing machines. Rope Services Direct can supply the former two types at competitive prices. Check out our other rope tools here.
Wire rope annealing is often referred to as fuse and tapering due to the fact that during the annealing process the strands within the rope get so hot that they fuse together, the rope is twisted and pulled at the same time which then breaks the rope into two. This tapers the end of the rope slightly whilst completely sealing the ends of the strands. Protect the rope from brittleness by cooling slowly. A fuse and tapered rope will not untwist.
There are different ways to anneal a wire rope. Although it can be rather dangerous as you are working with extreme heat. Rope Services Direct can supply specialist annealing machines. Annealing is much easier and safer with these machines. The machines use an electrical currents to supply the heat to anneal the rope. When the correct temperature is reached the rope is twisted and pulled. Completed by using the wheels and handles to slightly round and fuse the wires. The tapered end can be altered by adjusting the distance between the clamping chucks.
Optimize your annealing process with one of our machines. Giving the best results time after time. Inserting and clamping the rope is quick and easy. It can be inserted from above and clamped by a couple of eccentric levers. The AV annealing machines are safe to use. This is thanks to a foot pedal which operates the heat.
For wire rope up to 2mm in diameter we offer the LGK 02 annealing machine which is great for smaller tasks and site work. The vibration resistant unit uses high frequency control with over-voltage protection.
The AV range of annealing machines has three models, the AV 30, AV 45 & AV 65. The number references the maximum diameter of wire rope the machine can handle. I.e. 30mm, 45mm & 65mm. These machines are straight forward to use. They have rope holding jaws which do not need any alteration for different rope diameters. The AV annealing machine range makes short of the annealing time. Manual adjustments to the taper is possible during twist off. So you will get your preferred shape and length.
These are lightweight machines for ropes less than 2mm in diameter. They create few sparks and no loose wires. The LGK 02 has good safety protection thanks to a completely enclosed low volt control box with double insulation. Using a high frequency control it has overload and over voltage protection with an auto-delay function. These annealing machines also boast vibration resistance.
Capable of annealing wire ropes with diameters up to 30mm, the AV30 incorporates four power options to optimize the heat and taper options to suit your needs. There is a release device on the handle of the pulling chuck enabling a more ergonomic work position. Exhaust ventilation is recommended. Wheels are an optional extra but can aid move-ability. The AV30 annealing machine is compact and easy to operate with individually operated parameters.
The AV 45 annealing machine boasts 6 different power levels enabling better control of the fuse and taper and shortening the time taken. Annealing wire rope up to 45mm diameters is no problem for the AV 45 and with ergonomic options such as combining a handle with the wheel on the pull chuck, handling couldn’t be easier. A safety glass is positioned to offer spark protection to the user. Wheels are an option and ventilation is recommended.
Capable of working with ropes up to 65mm in diameter the AV 65 annealing machine incorporates quick clamping levers to facilitate rapid insertion of the wire rope, even from above. There are special dies are tensioned so they do not need to be changed for different diameters of rope. The foot operated current delivery system enables free hands to operate the machine.
The hot working area is enclosed with a fume trapping hood and a tray collects any ashes and debris from the annealing process. The AV 65 comes ready for external ventilation, optional water cooling and with wheels as an extra option. A 65mm rope will take approximately 11 minutes to anneal properly.
China Wristrong has been dedicated to supplying and developing hydraulic wire rope press machine, wire rope annealing and tapering machine for more than 6 years . With the supports of advanced producing equipment,continuous improvement and innovation from our invested supplier, Wristrong wire rope machine have won many national invention patents and utility model patents.
Wristrong hydraulic swager is forgged from high stength alloy steel. The body of swagers are manufactured from one single block construction that ensure strength and long service life. Our hydraulic machines adopt high pressure and low pressure pump oil supply system to bring in fast upward and downward speed as well as smooth pressing process, greatly improving the pressing quality and production efficiency. The Wristrong hydraulic press machines and wire rope annealing machine have been exported to UK, Australia, Holland, Latvia, Malaysia, Thailand, India, Russia, Botswana,Polland and so on.
Wire Rope Annealing Machine, with high melting speed and easy to operate, are applicable for melting steel rope of various dimensions, especially elevator ropes, mine ropes, crane cables and other high quality steel ropes. The steel ropes melted ar neat and smooth with conical and spiral ends. These machines are mainly applied by steel rope manufactures and customers.
The Talurit Group expands its fuse and tapering machine offering further by introducing an innovative automatic model that delivers unmatched efficiency and capacity coupled with great cutting results and the highest level of safety. The new model named LKA 14 AM handles wire ropes from 4 to 14 mm in diameter. Being fully automatic it is perfect for large volumes and serial production – reducing labour and giving a higher return on investment.
For centuries, Talurit Group have developed and manufactured equipment and systems for mechanical splicing of wire and wire rope. Their latest addition to their broad range of wire rope cutting machines is a unique and fully automatic annealing machine. The model named LKA 14 AM features an innovative design that optimizes performance and efficiency. It is equipped with a state-of-the-art robotic annealing unit that fuse, twists and pulls the wire rope to create a tapered finish with fused ends that keep the wire rope lays intact. With many individual parameters and settings, the operator can easily tailor the annealing process to perfection depending on the wire rope dimension and properties. Each cut is made with high precision, resulting in uniform ends for entire batches. The built-in electronic measuring unit has an accuracy of ± 1% and the control system is based on a PLC with a 10” touchscreen. Thanks to the clear menu system and distinct interface, the operator can easily access settings and monitor the process.
The LKA 14 AM combines proven technologies with modern advances in order to address challenges faced by customers such as improvement of safety and productivity and the reduction of life-cycle costs. Its rigid framework, premium build quality and top-tier components assure a long lifespan even in tougher industrial settings. Like all Talurit® branded machines, it is developed and manufactured in Sweden and sold by Talurit Group and its distributors. One of the many advantages of the LKA 14 AM is its flexibility, both in the many complex wire ropes it handles and that it can be integrated into a system solution. At standard order, the machine can be fitted with field-proven options such as an uncoiling unit, coiling unit, and spout. Additional add-on solutions and integrations can be customized in order to meet the customer’s specific needs.
“Even though LKA 14 AM uses a lot of complex movements to measure and anneal wire ropes, we have made it really simple to use. The operator-friendly interface makes it easy to customize the tapering of the end for your exact needs. Once you have found a shape that suits your application, the machine will automatically replicate the results on as many wire rope lengths as you need.“
“With optimized efficiency and precision in combination with full automation, the LKA 14 AM is perfect for large-scale production where the application requires a fused end. Labour intense workflows can be replaced while increasing profitability. And thanks to its versatility and ability to handle complex wire ropes, additional application potential becomes possible.”
Annealing machines heat wire rope with an electrical current that enables the rope to be twisted and separated. The result is a round end that does not splay and can be easily inserted into fittings.
RD series wire rope annealing machine, with high melting speed and easy to operate, are applicable for melting steel rope of various dimensions, especially elevator ropes, mine ropes, crane cables and other high quality steel ropes. The steel ropes melted ar neat and smooth with conical and spiral ends. These machines are mainly applied by steel rope manufactures and customers.