wire rope birdcage supplier

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Bird caging is a specific type of wire rope distortion that causes a section of rope to appear like a birdcage. It is one of the most distinct types of wire rope deterioration and also one of the most severe. Bird caging calls for the immediate removal of the rope from service.

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Wire rope is a key part of numerous applications for construction, aerospace, and the marine industry. However, you severely reduce cable service life by causing damage to your wire products and could jeopardize your whole operation or cause injury. Two of the most common types of wire rope damage are kinking and bird caging. Continue reading to learn about these damage types and how to prevent them from occurring in your applications.

A kink appears is the place where a wire rope where the rope has been bent past what it can take. It is caused by applying a bending force beyond a wire rope"s tolerable level of flexibility. The problem most commonly occurs when the wires in the wire rope are all closed in the same direction. Kinking is often caused by the improper handling and uncoiling of wire rope products. If kinking occurs, your wire rope product can be severely damaged, and failure becomes inevitable.

While kinking can be a serious problem, it can be easily avoided. One way to prevent kinking is by using lifting hooks with swivels. A swivel helps prevent kinking as it takes the pressure off wire rope. Kinking can also be prevented by using correct uncoiling techniques. By properly handling your wire rope products, you will avoid kinking and have a wire rope product that lasts for many years! If your current wire rope is kinked, it is best to replace the item as soon as possible.

Bird caging happens when a wire rope experiences stress and then frays or pulls apart, resembling the appearance of a birdcage. The problem most commonly occurs where the wires in the wire rope are closed in different directions. Bird caging is often caused by improper installation or having too much slack in the wire ropes. Bird caging can also result from a sudden release of tension or forced through a light sheave.

One way to prevent bird caging is to use the right size and strength of sheaves and pulleys with your wire rope. By proper installation and preparation of your wire rope application, you can also reduce the possibility of bird caging. A third way to prevent bird caging is to make sure there is torsional balance in your wire rope. If your current wire rope has occurred any form of bird caging, you should replace the item.

Now that you understand how to prevent kinking and bird caging, you can expect to get the highest level of performance from your wire rope products. If you are searching for a replacement wire rope, choose Loos and Company! Our products are domestically manufactured to the highest of standards and offer extreme strength and durability. You can find out more about our wire products here. Alternatively, if you have any questions, our team is happy to help! Reach out to us by email at sales@loosco.com or by phone at (860) 928-7981.

Wire rope manufacturers produce their products in order to provide a high load capacity, versatile alternative to weaker ropes like manila rope or hemp rope. Wire rope products are used for a wide variety of motion transmission applications, among them: lifting, baling, tie down, hoisting, hauling, towing, mooring, anchoring, rigging, cargo control, guidance and counterbalance. They can also be used as railing, fencing and guardrailing.

Wire rope is a must-have for many heavy duty industrial applications. From mining to forestry to marine and beyond, there’s wire rope for almost every job. Some of the many industries in which wire rope is popular include: construction, agriculture, marine, industrial manufacturing, fitness, sports and recreation (plastic coated cables for outdoor playground equipment and sports equipment), electronics, theater (black powder coated cables for stage rigging), mining, gas and oil, transportation, security, healthcare and consumer goods.

Wire rope as we know it was invented just under 200 years ago, between 1831 and 1834. At that time, the goal was to create a rope strong enough to support work in the mines of the Harz Mountains. Invented by Wilhelm Albert, a German mining engineer, this wire rope consisted on four three-stranded wires. It was much stronger than older rope varieties, such as manila rope, hemp rope and metal chain rope.

While studying at Freiburg School of Mines, a man named L.D.B. Gordon visited the mines in the Harz Mountains, where he met Albert. After he left, Gordon wrote to his friend Robert Stirling Newall, urging him to create a machine for manufacturing wire ropes. Newall, of Dundee, Scotland, did just that, designing a wire rope machine that made wire ropes with four strands, consisting of four wires each. After Gordon returned to Dundee, he and Newall, along with Charles Liddell, formed R.S. Newall and Company. In 1840, Newall received a patent for “certain improvements in wire rope and the machinery for making such rope.”

In 1841, an American manufacturer named John A. Roebling began producing wire rope for suspension bridges. Soon after, another set of Americans, Josiah White and Erskine Hazard, started incorporating wire rope into coal mining and railroad projects, forming Lehigh Coal & Navigation Company (LC&N Co.). In 1848, wire rope from their wire rope factory in Mauch Chunk, Pennsylvania provided the lift cables needed to complete the Ashley Planes Project. This project sought to improve the performance and appearance of the freight railroad that ran through Ashley, Pennsylvania, by adding lift cables. This increased tourism and increased the railroad’s coal capacity. Before, cars took almost four hours to return; after, they took less than 20 minutes.

Wire rope likewise changed the landscape (again) in Germany, in 1874, when an engineering firm called Adolf Bleichert & Co. used wire rope to build Bi-cable aerial tramways. These allowed them to mine the Ruhr Valley. Several years later, they also used wire rope to build tramways for the German Imperial Army and the Wehrmacht. These tramways were wildly successful, opening up roads in Germany and all over Europe and the USA.

Since the 1800s, manufacturers and engineers have found ways to improve wire rope, through stronger materials and material treatments, such as galvanization, and different rope configurations. Today, wire rope makes possible many heavy industrial processes. It has become a necessity of the modern world.

Strands are made by tightly twisting or braiding individual wire together. One strand could have anywhere between two and several dozen wire filaments depending on the necessary strength, flexibility, and weight capacity.

One of the most dynamic elements of wire cables is the inner core. The strands are wrapped around the core, and it can be made of different metals, fibers, or even impregnated fiber materials. For heavy applications, cores are often made of a different strand of wire called an independent wire rope core (IWRC). An IWRC has a considerable amount of flexibility and it is still very strong. In fact, at least 7.5% of the strength increase in a wire rope can be attributed to an IWRC.

While they sometimes use other metals, like aluminum, nickel, copper, titanium, and even bronze for some applications, manufacturers primarily produce wire rope from steel. This is because steel is very strong and stretchable. Among the most common types they use are: galvanized wire, bright wire, stainless steel and cold drawn steel.

Of the wire rope steels, cold drawn carbon steel wire is most popular, although stainless steel wire rope is sometimes employed as well. Stainless steel rope is most popular for its anti-corrosive properties. Bright wire rope, a type of ungalvanized steel wire rope, is also popular. For added strength and durability, galvanized steel wire rope/galvanized steel cables are a very popular choice. Galvanized aircraft cable, for example, is always a must in aerospace.

When choosing or designing a custom wire rope for your application, suppliers consider factors such as: the environment in which the rope will function, required rust resistance, required flexibility, temperature resistance, required breaking strength and wire rope diameter. To accommodate your needs, manufacturers can do special things like: make your rope rotation resistant, color code your rope, or add a corrosion resistant coating. For instance, sometimes they specially treat and coat a cable with plastic or some other compound for added protection. This is particularly important to prevent fraying if the wire rope is often in motion on a pulley.

Manufacturers and distributors identify the differences in wire cable by listing the number of strands and the amount of wires per strand so that anyone that orders understand the strength of the cable. Sometimes they are also categorized by their length or pitch. Common examples of this include: 6 x 19, 6 x 25, 19 x 7, 7 x 19, 7 x 7, 6 x 26 and 6 x 36.

More complex wire rope identification codes connote information like core type, weight limit and more. Any additional hardware like connectors, fasteners, pulleys and fittings are usually listed in the same area to show varying strengths and degrees of fray prevention.

Cable wire rope is a heavy-duty wire rope. To give it its high strength, manufacturers construct it using several individual filaments that are twisted in strands and helically wrapped around the core. A very common example of cable wire rope is steel cable.

Spiral rope is made up an assemblage of wires with round or curved strands. The assemblage features at least one outer layer cord pointed in the opposite direction of the wire. The big advantage of spiral ropes is the fact that they block moisture, water and pollutants from entering the interior of the rope.

Similarly, stranded rope steel wire is made up of an assemblage of spirally wound strands. Unlike spiral rope, though, its wire patterns have crisscrossing layers. These layers create an exceptionally strong rope. Stranded rope may have one of three core material types: wire rope, wire strand or fiber.

Wire rope chain, like all chains, is made up of a series of links. Because it is not solid, wire rope chain is quite flexible. At the same time, it is prone to mechanical failure.

Wire rope slings are made from improved plow wire steel, a strong steel wire that offers superior return loop slings and better security. The plow wire steel also shields rope at its connection points, which extends its working life. Wire rope slings, in general, provide their applications with increased safety, capacity and performance. Wire rope sling is a rope category that encompasses a wide range of sub-products, such as permaloc rope sling, permaloc bridle slings and endless slings. These and other wire rope slings may be accompanied by a wide variety of sling terminations, such as thimbles, chokers and hooks.

Wire rope offers its user many advantages. First, design of even distribution of weight among strands makes it ideal for lifting extremely heavy loads. Second, wire rope is extremely durable and, when matched properly to the application, can withstand great stress and elements like corrosion and abrasion. In addition, it is very versatile. Its many iterations and the ways in which the rope can treated means that users can get rope custom fit for virtually any application.

Depending on the type of wire rope with which you are working and your application, you may want to invest in different accessories. Among these accessories are: wire rope clips, steel carabiners, fittings, fasteners and connections.

To ensure that your wire rope quality remains high, you must regularly inspect them for wear and degradation. The right wire rope should be selected for a particular use. Watch out for performance-impacting damage like: rust, fraying and kinks. To make sure that they stay in tip-top shape, you should also clean and lubricate them as needed. Check for this need as a part of your regular inspection.

Rope care is about more than inspection. It’s also about making an effort to use and store them properly every time you use them. For example, never exceed your rope’s rated load and breaking strength. Doing so will not only cause the weakening of your cable, but it may even cause immediate breakage. In addition, always store your wire rope cable in a dry and warm area, away from those elements that could cause premature rusting or other damage. Finally, always carefully wind your wire rope when you’re done with it, so as to avoid kinks. If you follow all these tips and treat your wire rope assemblies well, they will reward you with a long and productive service life.

Always make sure that you purchase wire rope that matches your industry and regional standards. Some of the most widely referenced standards organizations for wire rope include: ISO, ASTM International and OSHA. Talk over your specifications and application with your wire rope supplier to figure out what’s best for you.

If you’re in the market for a wire rope or a wire rope assembly, the best way to know you’re getting something that will both perform well and be safe if by working with a vetted professional. Find one among the list we’ve provided on this page. Check out their profiles to get an idea of the services and products they offer. Pick out three or four to whom you’d like to speak, and reach out. Talk to them about your specifications, standard requirements and budget. Ask about lead times and delivery options. Once you’ve spoken with all of them, compare and contrast their answers. You’ll know you’ve found the one when you talk to a wire rope company that is willing to go above and beyond for your satisfaction.

As a typical zoo mesh for aviary, the stainless steel wire rope mesh is eco-friendly and has good elasticity. According to birds types, the bird aviary mesh can be arbitrarily designed. And with uniform opening, it provides a cozy and free sight.

In this blog, we will cover three common forms of wear and tear that wire can experience out in the field. Though wear does occur naturally, regular inspection, maintenance, and equipment repair can help ensure appropriate cycle life for your cable products while also minimizing risks and failures. Be on the lookout for signs of abrasion, bird caging, and kinking as you inspect and operate your equipment.

Abrasion, peening, and corrosion typically impact the outer surfaces of wire rope. Abrasion is a form of metal loss or erosion, and peening describes metal deformation. Both of these phenomena occur when a wire rope contacts other metallic surfaces, or when it passes over a drum or sheave. Sheaves that are heavily worn or badly corrugated can expedite wear and friction, causing the individual cable wires to break down and press together. Additionally, when sheaves are poorly lubricated, they cause pitting in the cable surface that leaves them vulnerable to corrosion and rust. Even a brand new cable is susceptible to premature wear if they are not maintained correctly, and paired with appropriate pulleys.

Bird caging is a severe form of wire rope distortion that causes the individual outer strands of a cable to unravel and expand, creating a bird cage shape at the damage site. Bird caging is usually caused by sheaves that impart unintentional rotation. When a non-rotation resistant cable experiences torsion caused by excessively tight, or incorrectly positioned sheaves, it triggers the outer cable strands to lift away from their normal position. Bird caging poses a severe hazard. To prevent future issues, the damaged cable should be immediately removed from operation, and the sheaves remedied.

A kink is the permanent deformation of strands in a wire rope caused by unintended bending and twisting. This usually occurs when the rope is twisted into a tight loop and then snapped back to a straight direction, leaving a permanent curve at the bend site. Though kinks often result from improperly handling or installing wire rope, they can also appear during service if a heavy load is released suddenly, or if a wire rope bends around too small of a sheave. While most kinks show obvious signs of catastrophic failure, others may appear insignificant or repairable through re-straightening. However, it is important to note that kinks always result in permanent strand damage, no matter how severe they may seem on the surface. If not addressed in a timely manner, kinks pose a severe safety hazard.

Though cable damage may happen unexpectedly, you can set yourself up for success by employing high quality wire rope from the start. Luckily, Strand Core manufactures high quality domestic aircraft cable and wire rope for military and commercial applications. Start a quote today, or contact us with any questions at https://strandcore.com/contact/.

On multiple layer drums, wire rope will wear out at the crossover points from one wrap to the next. At these crossover points, the rope is subjected to severe abrasion and crushing as it is pushed over the rope ‘grooves’ and rides across the crown of the layer beneath. The scrubbing of the rope, as this is happening, can easily be heard.

In order to extend the rope’s working life, shortening of the rope at the drum anchoring point of approx. 1/3 of the drum circumference, moves the crossover point to a different section of the rope. Now, a rope section previously not subjected to scrubbing and crushing will take the workload.

During fabrication, ropes are lubricated; the kind and amount depending on the rope’s size, type and use, if known. This in-process treatment will provide the finished rope with ample protection for a reasonable time if it is stored under proper conditions, and in the early stages of the rope’s working life. It must be supplemented, however, at regular intervals.

Re-lubrication of a wire rope is not always a simple task. Apart from lubricant being a messy matter in itself, old lubricant, dirt and other particles may cover the outside of a rope to a point were any newly applied lubricant will not be allowed to penetrate the inside of a rope. In these cases it becomes necessary to either thoroughly clean the rope, or to use a high pressure lubrication device which forces new lubricant into the rope.

If the wire rope surface is clean, re-lubrication can also be made with spray cans of specially formulated lubricant which penetrates the inside of a rope.

The re-lubrication procedure and program is very much dependent on the length and size of a rope and on the equipment the rope is installed on. In any case, if a planned program of regular lubrication is not carried out, the rope will deteriorate more rapidly.

Remember that tests have shown that non-lubricated ropes will generate only about 1/3 of the bending cycles than ropes which are well lubicated. Python® ropes with a plastic coated core have the advantage that the inner rope is ‘permanently lubricated’; the lubrication is ‘sealed in’.