wire rope bolt ends manufacturer

Manufacturer of standard and custom wire rope fittings. Types include clevis, eye end, oval eye, drum socket, coupling, stud and antenna fittings. Products available include open body forged clevis/socket, open body double socket forged, closed body machined clevis/socket and closed body machined double socket/clevis turnbuckles, hooks and eye swivels, insulators and replacement sleeves. Capabilities include turning, milling, drilling, tapping, metal fabrication, welding and assembly. Serves the maritime, airport, amusement park, sports stadium, construction, architectural, utility, rigging, military and other industries. Made in the USA.

Manufacturer of wire rope clips made from stainless steel and die-cast zinc materials. Grip and U-bolt clips are offered. Available in various wire rope diameters with drop forged, hot galvanized, self-colored and zinc plated finishes. Suitable for tillers and cables. Clips are also distributed. Serves the transportation, mining, railroad, construction, architectural, fitness, automotive, marine, OEM, military, display, signage, lighting, security and recreation industries. Some clips meet military specifications and are made in the USA.

We offer a full line of wire rope and aircraft cable end fittings designed for installation by crimping, clamping, speltering, swageless connectors, or our specialty — machine swaging. Most fitting types are available in a variety of sizes and materials to meet the needs of nearly any application. To complete your assembly, you may also be interested in our wire rope hardware.

U-Bolt-It distributes the finest quality domestic and import wire rope cables, wire rope clips, wire rope cable assemblies, and cable lanyards used for construction, marine & off-shore, and other industrial applications. Our wire rope products are made from single wires that are twisted into main strands. The most standard constructions of wire rope are 1x7, 1x19, 7x7, and 7x19 which represents (# of strands by # of wires in each strand). Wire rope and wire rope assemblies are available in steel and stainless steel. It is available in plain steel, galvanized steel, zinc-plated steel, and nylon coated

Suncor Stainless manufactures an extensive line of superior stainless steel chain, wire rope assemblies and rigging hardware to serve the industrial and marine markets. Mil. Spec swage fittings and cable assemblies are also available. We are large enough to offer consistent top quality stock and custom-made products at economical prices, yet small enough to offer excellent customer service and technical expertise.

Alan Baird Industries, Inc. is a leading manufacturer of wire rope assemblies, mechanical cable assemblies, plastic coated cables and aircraft cables. Established in 1973, we supply products for the medical devices, consumer items, mechanical devices, robotics and instruments markets.

Backed by more than 50 years of experience in the lifting & rigging supplies business, Ashley Sling fabricates wire rope (Galvanized & Stainless Steel Wire Rope, Metric Crane Ropes, Regular or Compacted Strand) in many configurations. We can assist in selection and offer wire rope slings as well.

Assembly Specialty Products is a leading wire rope manufacturer of cable assemblies, mechanical cable assemblies and plastic coated cables. We serve a variety of industries including construction, mining, aircraft, trucking and many more.

We are a reliable source for a wide range of wire rope needs. We provide wire rope assemblies that can be designed to fit your unique specifications, and are manufacturers of fiber rope in both natural and synthetic materials. We are a division of Steelstran/The Atlantic Group.

Baco Enterprises, Inc. manufactures and distributes high strength and tension control bolts, hex tap bolts and high strength fasteners. As a top distributor of A325 and A490 structural bolts in the Northeast, we have all sizes in stock. We will produce specific requirements if needed.

With over 100 years combined sales experience in the rigging industry, we offer wire rope & accessories, including standard rope, rotation resistant rope, compacted rope, aircraft cable (stainless, galvanized & coated), crimping/swaging tools & sleeves, cable cutters & grippers and special end fittings.

BEN-MOR CABLE manufactures wire rope, wire rope slings, wire rope clips and cutters, plus a variety of other products including aircraft cables, coated cables, cable assemblies, chains and hardware. We also feature pet products. We pride ourselves on our just-in-time delivery and topmost quality control.

Since 1984, Bishop Lifting Products has fabricated and distributed high-quality lifting products, including wire rope, wire rope slings, cordage and rigging tools. We serve a variety of industries, including aeronautical, construction, manufacturing, oil field and transportation companies.

At Central Wire Industries, our mission is to build a company that values innovation and is committed to customer service. We are a market leader in the production of specialty wire and its components including ropes, cables and strands. We are devoted to delivering quality and maintaining the highest of standards.

Certified Slings is a supplier of a wide variety of wire rope and related products—wire rope slings, stainless steel wire rope, wire rope cutters, wire rope clips and aircraft cable. Additional rigging supplies such as chain slings, cargo restraints, hoists and mining supplies are also available.

Chicago Hardware and Fixture is a manufacturer of wire rope and chain fittings, industrial and marine hardware and allied products. We maintain sales offices and warehouses in several cities to ensure efficient service nationwide.

Trust Commercial Group Lifting Products as a wire rope supplier with more than 60 years of experience. The variety of industries The Commercial Group serves with lifting & rigging equipment includes automotive, steel, construction, utilities and government. As a complete full line manufacturer of wire rope slings, chain slings, nylon slings & Slingmax high performance synthetics, you’re covered!

With more than 40 years of experience in design of specialty wire and custom cable products, Cooner Wire continues to view customer service and superior quality as the focal point of our efforts. We also maintain a large warehouse stock. Continued expansion has made Cooner Wire an excellent source for standard and non-standard cable assemblies, harnesses, and molded cable assemblies.

Coordinated Equipment is a distributor of a vast range of wire rope, aircraft cables, wire rope slings, plus wire rope and chain hardware. Our on-site testing can handle 80-8,000,000 pounds. We can also secure fiber ropes, crane and snatch blocks, material handling products, safety products, and more.

Our doors opened in 1986, and we have grown to one of the largest stocking distributors of steel wire rope & submersible pump cable in the US. We offer shipping to your location, work site or shop and installation and removal of steel wire rope in select locations. We have the best prices on steel wire rope, submersible pump cable and manila rope.

DCL Mooring & Rigging is a leading distributor of high-quality wire rope, cable assemblies and wire rope assemblies. Since 1945, we have provided a variety of quality products designed for the practically endless requirements of today"s high-speed material handling operations.

Delta Rigging and Tools, Inc consists of several companies you"ve come to rely on - Industrial Hoist Services, Delta Wire Rope, American Sling, B&H Air Tools, Port Rentals, Coastal Wire Rope, Kelly Wire Rope and D & M Wire Rope - have united under a new banner. So while our expanded capabilities offer the promise of a new day, we"ll continue to provide the service you"ve come to expect.

Euro Products, owned and operated by Brdr. Markussen and Randers Reb in Denmark, manufactures the Blue Line hardware as well as steel wire rope, combination rope and synthetic rope for commercial fishing and industrial use.

Fehr Bros. Industries is a distributor of quality wire rope, wire rope assemblies, wire rope slings, stainless steel wire rope, aircraft cable, turnbuckles, rigging hardware, chains, and much more. Our name has been recognized in the U.S. since 1949.

Fortune Rope & Metal Company, wire rope supplier & customer fabricator, serves various customer needs from one cable assembly to high volume production runs. Capabilities include custom cable assemblies, aircraft cable, wire ropes, coated cable, cut to length cable, chain, fittings, hardware & tools for many industrial & commercial sectors. 3 strategic locations with large stock to best serve you!

Kentuckiana Wire Rope and Supply, Inc. has provided quality rigging products since 1981. Independently owned and operated, KWR is proud to represent the highest quality manufacturers in the industry. We specialize in the fabrication of wire rope, web and chain slings. We offer safety inspections and seminars to meet the needs of our customers. KWR is here to supply all of your rigging needs.

As Sling Manufacturers, Hanes Supply"s sling production now includes chain slings, nylon slings, SlingMax slings and wire rope slings. Hanes Supply, Inc., has over 80 years experience splicing wire rope and manufacturing slings, as well as providing quality products to industry and the construction trades. Our expert staff is here to help you create lifting solutions for your lifting needs.

Gator-Laid®, Gator-Max®, Tri-Flex® and T & D Ultra-Flex® wire rope slings can be obtained through us. We also handle the Tri-Flex® sling system, which is composed of 9- to 27-part slings for big lifts and the Gator-Flex® endless 9-part wire rope slings.

Indusco Wire Rope & Fittings is a leading supplier of wire rope, cable assemblies, wire rope assemblies, mechanical cable assemblies and aircraft cables. We serve industrial suppliers, contractors, mining companies, logging operations, transportation companies, military operations and more.

Search our interactive catalog for rope & cordage and find helpful guides for rope selection. We supply wire & fiber ropes, chain, slings & fittings. Choose from our manila, nylon & polypropylene cordage in various strengths & constructions, plus polyester blends, braided ropes, twines, cords & more.

Inland Specialties offers supplies such as screws, buts, bolts, and washers for a competitive price. We believe in flexibility, quality products, and building a lasting relationship with our customers. Call us for a quote today!

Innovative Assembly Design has an outstanding reputation for high quality customer service and we pride ourselves on having product support that is unmatched throughout the industry. We are now one of the leading suppliers and distributors of wire rope, aircraft cable, hardware, chain, and more. Innovative Assembly Design works hard to not only meet industry standards but exceed them, we do this so you can be sure that the product you receive is one of the best on the market.

Lift-All® has a solid reputation as a leader in slings and other below-the-hook devices. We manufacture wire rope slings; web, round, boat, chain and mesh slings; and lifting beams and custom devices. Contact us for your wire rope needs.

At Liftpro, lifting, weighing and rigging devices are custom manufactured daily. With over 30 years of professional lifting experience, we provide web slings, chain slings, wire rope slings, wire rope inventory, rigging hardware and more. Professional training is available on site at your facility.

Metro Wire Rope Corp. is a leading supplier of wire rope, cable assemblies, wire rope assemblies and aircraft cables. We stock over 1,000 tons of wire rope and maintain large quantities of general-purpose wire ropes in bright, galvanized and stainless steel.

Miami Cordage and its Florida Wire & Rigging Works division are leading wire rope suppliers, providing a full line of wire rope products including stranded wire, plastic coated wire, stainless steel wire, wire rope slings, cable assemblies, aircraft cables, wire rope fittings, cable railing and push pull cable. Offering unmatched service, Miami Cordage also provides custom wire rope assemblies.

All Montague Latch Company wire rope and cable assemblies are made to your specifications.We assemble cable stops, cable fittings and loops. We can also assemble rings and other hardware to the cable assemblies. Please contact us with questions regarding specific applications.

Morgan City Rentals is a leading supplier of wire rope and rigging supplies, wire rope hoists, steel wire rope, wire rope sling fabrication, and rigging gear inspections for the Gulf of Mexico"s oil industry. We offer 24-hour service, delivering quality products at competitive prices.

Among the products we distribute are wire rope, wire rope slings, aircraft cable, plus wire rope thimbles and clips. With more than 45 years of experience, Olsen Chain & Cable is the choice for construction and industrial supplies. We perform inspections for cable, chain, and nylon slings.

For more than 25 years, Pacific Gulf Wire Rope, Inc. has been a leader in the wire rope and rigging industry. Our success is clearly based on long term relationships with our customers; commitment to providing the highest quality of products, along with offering the maximum in safety, service & cost efficiency to every customer.

Leading the industry in the wholesale distribution of industrial rigging equipment and supplies, Peak Trading"s product line includes aircraft cables, wire rope, wire rope slings, wire rope assemblies and cable assemblies. We are committed to your 100% satisfaction, so call us today!

Performance Wire Rope manufactures specialty cable, wire rope, and strand products. These products are manufactured from stainless steel, drawn and hot-dipped galvanized carbon steel, carbon steel, monel, inconel, tin-plated phosphor bronze, silicon tin bronze, titanium, MP35N and many other specialty alloys.

Since our inception in 1980, we have evolved into a world class supplier of battery cables, wire harnesses, and custom “value added” wiring solutions for our customers. We work with market leaders in the lawn and garden, marine, construction, agriculture, and commercial vehicle industries, and we always strive for excellence in customer satisfaction.

At Preston Cord Inc, we feel that no order is too small and we love a new challange. The majority of our customers have their own specifications when it comes to their unique product....and it is our moto to strive for excellence and superior quality in all of our ropes. Let Preston Cord Inc. make a superior product for your rope needs.

Safety Sling Company is a premier distributor of cable assemblies, wire rope assemblies and aircraft cables. Serving industries including chemical, construction, defense, marine, OEM, telecommunications, transportation and more with high quality wire and cable assemblies.

As one of the foremost global wire rope manufacturers, SLINGMAX® provides high-performance wire rope related products. Offering safety, quality and durability, SLINGMAX® can solve difficult rigging problems with premium wire rope solutions. With thorough rigging training courses provided, and wire rope cable for all types of rigging, SLINGMAX® wire rope products are versatile and cost-efficient.

The Good Rope Company is an industrial stocking distributor who has been serving the needs of a growing customer base since 1972. We offer wire rope, stainless steel, galvanized cable, cordage products, and related hardware items for a variety of industries.

Tie Down Engineering offers custom cable assemblies, wire rope and wire rope products at wholesale prices for bulk orders. We are committed to providing our customers with the highest quality performance products available.

With multiple Hydraulic Swaging Machines, Tway Lifting Products manufactures a full range of fabricated wire rope assemblies. Our 24,000 sq. ft. plant houses the largest Swaging Machines in The Region. We produce industry standard Eye and Eye lifting slings, winch lines and material lifting cables thru 2-1/2” diameter. Emergency service is available.

Our wire rope category is where you can find 304 stainless steel wire rope, galvanized wire rope, and bright wire rope in a variety of configurations from the 6x19 and 6x37 classes. Our rigging supplies category features different hardware and accessories for cranes, dredging, excavating, hoists & winches, logging, and marine applications.

US Rigging Supply is a 35-year old ISO9001:2008 Certified Manufacturer of high performance custom cable and wire rope assemblies in long or short runs, lanyards and slings, and a Master Distributor of wire rope, aircraft cable, fittings and Factory Direct source for copper, stainless steel and aluminum swaging sleeves, wire rope clips and turnbuckles with a history of quality and customer service.

Choose US Netting for rope of all kinds for all uses, cut to order or by the spool: wire rope and cable, nylon rope, manila rope, climbing rope, polypropylene rope & more. Choose from galvanized, stainless steel, and vinyl or nylon coated cable in various diameters. If you can"t find it here, contact us, we"ll get it for you!

Founded in 1956, Unirope® has been supplying and fabricating wire rope products such as wire rope slings, wire rope cable assemblies, aircraft cables and wire rope hoists for a diverse range of construction customers. Committed to quality and safety, we put all our products through severe testing services.

Vanguard Steel is a leading supplier of cable assemblies, wire rope assemblies and plastic coated cables. All wire ropes and cable assemblies are fabricated by some of the world"s leading specialty steel mills to meet or exceed specifications set forth by the government and other recognized authorities.

VER Sales is a distributor of wire rope and fittings, aircraft cable and a multitude of hoisting, mountain climbing, scaffolding and safety products. The wire rope offered is in a variety of classifications, some with hemp cores, rotation-resistant types, galvanized and stainless steel.

The Voto Manufacturers Sales Company was founded in 1938 and has grown to be a leader in its field supplying top quality products to the mining, construction, steel, aluminum, drilling and industrial markets. We fabricate wire rope, chain and other hose assemblies to your drawings and/or specifications. Bulk quantities of these, and other products as well as inspection services, are available.

In business for over 30 years, Waytek offers quality electrical supplies to the automotive and wiring harness industries. Over 5,000 products in stock, and same day shipping on most orders. Browse our expansive selection of wires and cable, including marine wire, speaker cables, extension cords, jumper cables and more!

Wesco Industries Ltd experienced rigging facilities can manufacture wire rope assemblies, chain slings, synthetic slings and rope assemblies to order. With our experienced staff and backed up by our facilities Wesco Industries can perform all your testing and inspection requirements.

Wilkof Industrial Supply and Ron’s Workingman’s Store is a two-store concept developed to serve your needs. We supply sheaves, slings and wire to a wide range of customers and all wire rope can be cut to your required length. Stop by our showroom located in Canton, Ohio and you’ll see we have one of the largest inventories of quality work apparel and industrial supplies.

WireCo WorldGroup is the world"s leader in manufacturing, engineering, and distributing wire rope, synthetic rope, specialized assemblies, wire products and electromechanical cable. With true global reach, WireCo WorldGroup can deliver the right products for your equipment and application no matter where your worksite might be.

Industrial Wire Rope Fittings, SS Wire Rope Fittings, Wire Rope Cable End Fittings, Galvanised Wire Rope Fittings, Wire Rope Clips Provider & Exporter

Multinox Inc is the leading Manufacturer and Supplier of. You can use our Industrial Wire Rope Fittings for safely rigging your equipment to a support. The Wire rope fittings processed by us is used extensively in the marine, architectural, yacht ringing and other structural applications. The Stainless Steel Wire Rope manufactured by us is our prime best-sellers throughout the global market. The superior grade raw materials used in the manufacturing process by us result in the exceptional holding strength and lifting strength of wire and cable ropes. OurSS Wire Rope Fittingsare portable and lightweight for optimal usage by our customers worldwide.

We manufacture varieties of Wire Rope fittings that are pull-tested and proof-tested. There are numerous options available in the size, shape and further customizations of the products belonging to our catalog of Wire Rope Fittings. The Wire Rope Cable End Fittings provides nominal breakage strength and is best-suited for the aircraft cable fittings. However, ourGalvanised Wire Rope Fittingscan be crimped into many different shapes, like round, hex, square etc.

These Wire Rope Clips help in securing wire rope ends on turning back from a loop. They have a wide range of applications in the architectural and marine applications. We manufacture Wire Rope Fittings with extra threading and ultimately finished based on the requirements of our customers. The highly economical pricing of our products and affordability draws our customers towards us daily. TheSingle Wire Rope Fittingmanufactured by us is rightfully exercised in lifting lightweight air packed goods or equipment.

Wire rope clips or cable clamps can create an eye at the end of your wire when used in conjunction with wire rope thimbles. They clamp the dead end back to the live end.

The first grip style consists of bolts and heavy hex nuts. The unique design makes installation a breeze - the operator can swing the wrench in a full arc each time!

Trusted manufacturer Crosby® offers wire rope clamps in both the standard and fist grip styles. Each clipmeets or exceeds all requirements of ASME B30.26 and are made in the USA.

Among the wire rope hardware and cable assemblies we offer, we have a large inventory of wire rope threaded cable end fittings and end stops. Our threaded wire rope end fittings inventory consists of 144 different threaded plugs. Our plugs are made from stainless steel, plated steel, and brass. Each wire rope threaded stud, end stop, and threaded cable clamp comes in many different sizes and is built to accommodate a variety of different uses. See the exact spec of all of our cable plugs below, and contact our team to get a quote.

These threaded steel cable ends can achieve the desired break strength, and serve the cable needs of many different industries, including aircraft cable and medical cable.

Bishop Lifting stocks 3 styles of Forged Wire Rope Clips for use as Wire Rope end Fittings. G-450 Red-U-Bolt® Clips, G-429 Fist Grip Clips and G-460 Soft Eye Bundle Clip, and the G-461 Thimble Eye Bundle Clip. Bishop Lifting is a proud distributor for the Crosby group including their line of wire rope clips.

Wire Rope Clips are used for forming eyes in the ends of wire rope by following an installation procedure provided by Crosby® and OSHA 1926.251. ASME states that when used for lifting wire rope clips shall be drop-forged steel of single saddle (u-bolt) or double saddle clip. Malleable cast iron wire rope clips shall not be used. The use of wire rope clips to fabricate slings is generally prohibited as per ASME B30.9. Efficiency ratings of a properly prepared loop or thimble eye terminations for clip sizes 1/8" through 7/8" is 80%, and sized 1" through 3-1/2" is 90%. U-Bolt style clips are not recommended for elevator, personnel hoist and scaffold applications, refer to ANSI A17.1 and ANSI A10.4. Consult the manufacturer before installing wire rope clips on plastic coated or plastic impregnated wire rope.

Before installing the wire rope clips make sure that you have the proper size clips and that the turnback is the proper length based on manufacturer"s recommendations. Place the wire rope clips on in the proper sequence, and make sure that you torque all of the wire rope clips evenly. The saddle of the wire rope clip should be placed on the live end of the wire rope, and the u-bolt should be placed on the dead end. Make sure that you use at least the minimum number of wire rope clips, proper spacing, and turnback length recommended by the manufacturer. Also make sure you torque the wire rope clips to the torque values recommended by the manufacturer. After assembly make sure that you test the connection to at least the anticipated working load, and the check and retighten the wire rope clips to the recommended torque values.

Crosby wire rope clips can be reused if they were installed properly and can pass inspection in between uses. Wire rope clips will wear out over time when they are reused. Check the threads for stretch and corrosion and check the saddle area for wear, deformation, and corrosion. The u-bolt must fit into the base without requiring a forceful change in u-bolt spread. The wire rope clip assembly must be properly installed and capable of being torqued to the proper values. The roddles (ridges) in the clip base must be undamaged, and the clip assembly must be retorqued after the initial load application to the specified torque values.

Wire rope clips are widely used for making end terminations. Clips are available in two basic designs; the U-Bolt and fist grip. The efficiency of both types is the same.

When using U-Bolt clips, extreme care must be exercised to make certain that they are attached correctly; Incorrect installation can reduce the working load limit by 40%. Below are general guidelines for installing wire rope clips.

The saddle shall be placed on the live end of the wire rope, with the U-bolt on the dead-end side—Remember the well-known saying: “Never saddle a dead horse.” Use at least two or three wire rope clips to secure the ends properly to the length of the rope, and tighten nuts evenly one by one until reaching the recommended torque.

Step 1. Turn back a specified amount of rope from the thimble or loop. The first clip must be placed one bridge width from the turned back rope tailor dead end of the rope, Apply U-Bolt over dead end of wire rope – live end rests in the saddle (Never saddle a dead horse!) Tighten nuts evenly, alternate from one nut to the other until reaching the recommended torque.

Step 3. When three or more clips are required, space additional clips equally between the first two – take up rope slack – tighten nuts on each U-Bolt evenly, alternating from one nut to the other until reaching recommended torque.

In accordance with good rigging and maintenance practices, the wire rope end termination should be inspected periodically for wear, abuse, and general adequacy. Periodically re-tightening of the nuts must be done at 10.000 cycles (heavy usage), 20.000 e.g. every 3 months, 6 months, annually.

Malleable clips are to be used for making eye termination assemblies only with the right regular lay wire rope and only for light-duty uses with small applied loads, such as handrails, fencing, guard rails, etc.

If you have any wire rope clips questions, you can contact us by email at info@hilifting.com. We will be glad to share with you more useful information.

US type malleable wire rope clip saddles are made from malleable iron, however, the U-bolts and nuts are A3 carbon steel, it is very easy to produce and torque is not for overhead lifting purpose. This malleable metal wire clamp is a light duty wire rope clip but has very cost-effective commercial wire cable clips.

As a rigger or end-user of wire rope, it’s important to understand the types of terminations, or treatments, that can be used at the ends of a length of wire rope. These terminations are usually made by forming an eye or attaching a fitting, and are designed to be a permanent end termination on the wire rope where it connects to the load.

Wire rope is an extremely versatile mechanical device that can be used to help support and move an object or load. In the lifting and rigging industries, wire rope is attached to a crane or hoist and fitted with swivels, shackles or hooks to attach to a load and move it in a controlled matter. It can also be used to lift and lower elevators, or as a means of support for suspension bridges or towers.

In this article, we’ll explain what some of the following terms mean and how the can be used to terminate the end of a wire rope cable:Wire rope sockets—spelter sockets, swaged sockets, and wedge sockets

When you understand the construction and specifications of the wire rope you need, as well as the right type of end termination you need, you’ll be able to select the best performing and longest-lasting wire rope for the job at hand.

There are essentially two techniques that can be used to create a termination on a length of wire rope or cable:You can form an eye, or loop, in the wire rope

Eyes, or loops, can be created at one end of a length of wire rope by using a mechanical splice with a swaged sleeve, a hand-tucked splice, or wire rope clips.

A swaged socket is applied to the end of a wire rope cable and is then forced into place using special dies and a hydraulic machine called a swager. When properly applied with the correct sized fitting, swaged sockets have an efficiency rating of 100% of the breaking strength of the rope.

A poured socket, commonly referred to as a spelter socket, attaches a termination fitting onto the end of a wire rope cable by pouring molten zinc or resin into a socket that then hardens and holds the fitting onto the end of the cable.

Due to the rigidity of this type of termination, the wires of the rope are subject to fatigue where the wires enter the socket, if the poured socket is subject to constant vibration.

Wedge sockets secure the rope to the end attachment by passing it around a grooved, wedge-shaped piece of steel and pulling it down under load into the bowl of the fixture.

Wedge sockets are popular because they can be installed in field and adjusted in field – providing 80% efficiency of rope breaking strength. Wedge sockets are popular in applications where the wire rope may be subjected to abuse and abrasion—particularly in construction and mining applications.

Wire rope clips can be used to form a load bearing eye at the end of a cable or wire rope, or to connect two cables together with a lap splice. Wire rope clips are popular because they can be installed in the field and provide 80% efficiency of the rope breaking strength.

However, the use of wire rope clips is heavily regulated by ASME B30.26 Rigging Hardware. When using wire rope clips, the end user must account for the following:When using U-bolt wire rope clips, the saddle shall be placed on the live end of the wire rope, with the U-bolt on the dead-end side—NEVER SADDLE A DEAD HORSE!

After installation, the connection shall be loaded to at least the expected working load. After unloading, the wire rope clips shall be re-tightened to the torque specifications of the manufacturer or a Qualified Person.

This type of wire rope clip is essentially a U-bolt, two nuts, and a metal base (saddle) that can be made from forged steel or cast iron. Careful consideration and attention must be given to the way U-bolt type wire rope clips are installed.

The base of the wire rope clip is made from forged steel. Forged clips are heated and hammered into the desired shape—resulting in a consistent grain structure in the steel. Forged wire rope clips are used for critical, heavy-duty, overhead loads such as winch lines, crane hoist lines, support lines, guy lines, towing lines, tie downs, scaffolds, etc.

Malleable wire rope clips are used for making eye termination assemblies only with right regular lay wire rope and only for light duty uses with small applied loads, such as hand rails, fencing, guard rails, etc. The base of the wire rope clips is made from malleable cast iron, which may fracture under heavy use and does not have the desirable metal properties of steel, or the beneficial grain structure that a forged base has.

Double saddle wire rope clips consist of two saddles, each with a leg, and two nuts—one used on the top and one on the bottom. Double saddle wire rope clips can be used in either direction, so they take the guesswork out during installation when applying to the live end and the dead end of a piece of wire rope.

An eye splice may be used to terminate the loose end of a wire rope when forming a loop. The strands of the end of a wire rope are unwound and then the wire is bent around, and the unwrapped strands are then weaved back into the wire rope to form an eye.

A Flemish eye splice is created when the wire rope is opened, and the strands are laid out into two parts. The two strands are looped in opposite directions and then laid back together—forming an eye, or loop, at one end of the wire rope cable. The strands are then rolled back around the rope body and a metal sleeve fitting is slipped over the splice and swaged using hydraulic machinery. This splicing method provides the most efficient use of rope capacity and is highly economical.

A hand tucked splice is formed when the shorter “dead” end is tucked into the longer “live” end of the wire rope—forming an eye. These types of splices allow for easy inspection of the wire rope wires and strands.

When the end of a rope is turned back and formed into an eye, a thimble is often used to keep the shape of the eye, prevent the rope from being crushed, and keep the rope from being bent at a diameter smaller than the rope manufacturer’s recommendations.

The table below will explain the efficiencies of the different types of wire rope end terminations for both independent wire rope core (IWRC) and fiber core (FC) wire rope configurations. Rope efficiency is described as the ratio of a wire rope’s actual breaking strength and the aggregate strength of all individual wires tested separately—usually expressed as a percentage.IWRCFC

*Spelter sockets in smaller rope sizes (usually less than 7/16”) may not always develop 100% efficiency and are not recommended by some rope manufacturers.

When you need to order a replacement wire rope, understanding the right type of end termination will help to make sure you get a direct replacement rope so you can get your project back on track. We hope this article gives you a better understanding of terms related to sockets, wire rope clips, and eye splices and that you understand what type of end termination may be best for your application.

At Mazzella, we offer all different kinds of wire rope from all of the leading manufacturers. We sell the highest-quality domestic and non-domestic rigging products because product quality and operating safety go hand-in-hand. We have one of the largest and most complete inventories of both domestic and non-domestic rigging and lifting products to suit your lifting needs.

Wire rope clips, sometimes referred to as u bolt clamps, u bolt clips, u clips, u clamps or cable clamps, are used to secure the loose end of a wire rope when forming an eye. Wire rope u clips have a u-bolt that is secured into a saddle by two nuts. Wire rope assemblies almost always require two, or more wire rope clamps to secure the wire rope properly. When using wire rope cable clamps to form an eye in a wire rope, the working load limit of the wire rope is reduced by about 20%.

Here at Tri-State Rigging Equipment we pride ourselves on providing only the highest quality wire rope clamps from only the most reputable manufacturers. We can provide you with any wire rope clip on the market so, if you are unable to find what you are looking for, or if you don’t know exactly what you need, call or email our sales team to speak with a rigging product specialist.

Wire rope cable clamps come in a variety of materials ranging from galvanized and zinc plated steel, to stainless steel. The two most important different types, however, are drop forged and malleable wire rope u bolt clips.

Drop forged wire rope clips are more heavy duty than malleable rope clips and can therefore be used for more heavy-duty rigging applications. In addition, they are galvanized with a heavy coating of zinc that resists the corrosion and abuse found in rugged work environments. Wire rope cable clamps of every type are not designed to be used in an overhead lift but drop forged wire rope u bolt clamps can be used to suspend an overhead load. This makes wire rope cable clamps ideal for use with:

Regarding the first question, if the load is being moved, wire rope clips are not to be used. If the load is being held in place, heavy-duty drop forged wire rope clips can be used. For the second question, if the load is near the ground, malleable wire rope clips may be used, as their lighter duty design is more than enough for the job. On the other hand, if the load is being suspended above the ground, heavier duty drop forged wire rope clamps must be used.

In the rigging and lifting industry there is a common saying that is used to remember the correct way to use wire rope u clips: “Never saddle a dead horse.” This means that the saddle of the u clamp should always be in contact with the live side of the wire rope rather than the dead side. The dead side of the wire rope is the side of the eye that has the cut end. The dead end is attached to the live end of the wire rope to form an eye and it is imperative that the saddle be on the live side of the wire rope.

Tri-State Rigging Equipment is a service provider and distributor for all wire rope cable clamps, and u bolt clips for rigging serving clients from coast to coast, Canada, Mexico and especially focused in the states of Missouri, Illinois, Indiana, Iowa, Kansas, Nebraska, Arkansas, Mississippi, Tennessee, Kentucky, South Carolina, Florida, and Oklahoma.