wire rope cable end fittings free sample

We offer a wide variety of eye end wire rope fittings options, including stamped eyelets, marine eyes, strap eyes, ring eyes, and more for use in a variety of industries with both commercial and military specifications available.

Lexco® Cable offers a variety of swageless end fittings for use in cable assembly systems from 1/16” to 1 ½” diameter. Our swageless fittings require no* special tools for assembly, making field installation quick and easy. Most swageless cable end fittings will hold the maximum load of the cable to which they’re attached when installed correctly.

Swageless fittings are manufactured from self-colored steel, zinc plated steel, galvanized steel and stainless steel. Our large selection of swageless cable end fittings makes it easy to find the right one for your application. Swageless fittings:

Please inform your Lexco® sales representative of your wire rope construction to ensure compatibility with the wire rope plug. The Series A wire rope plugs are for general purpose constructions and are standard. The Series B wire rope plugs are for strand and some rotation resistant wire rope constructions. If you are unsure which fitting is right for your application, please feel free tocontact usfor assistance. We’re here to help!

Aero Assemblies has over 45 years of experience fabricating wire rope cable assemblies for the aerospace, industrial and commercial industries. From simple to intricate applications, we partner with our customers to fabricate their assemblies to their required specifications using cost effective solutions.

Our team will work with you from your initial design through the prototyping process until the final approval for production is achieved. We can print the unique components required for your small production runs or for rapid proto typing.Wire Rope Options

Additive Manufacturing services are available in many materials from plastic to stainless steel.  This process allows Aero to print the unique components required for prototyping, repair cable assemblies or small production runs.

We offer solutions for your Industry.  No application is the same and each may require some modification.   The majority of the cable assemblies we manufacture for our clients are made to their print with customized fittings and components.  Pre-production samples are available during the procurement stage.

There is no such thing as a standard  lanyard or safety cable.  Each application has different requirements such as a loop size, the length or a release point.   We offer a variety of end fittings and components to meet your requirements.

NextControl cables are used in any application where mechanical actuation or mechanical force needs to be used to actuate something between 2 fixed points. There are 4 main components used in the manufacturing of these assemblies. Conduit/Casing, Conduit Fittings, Wire/Wire Rope and Wire Rope End Fittings.

nVent products shall be installed and used only as indicated in nVent"s product instruction sheets and training materials. Instruction sheets are available at www.nvent.com and from your nVent customer service representative. Improper installation, misuse, misapplication or other failure to completely follow nVent"s instructions and warnings may cause product malfunction, property damage, serious bodily injury and death and/or void your warranty.

wire end caps are also made of rubber tubing and tire seals that will between the end. tire end caps are typically made of aluminum foil, lime, and / or rubber tubing and tire seals. These end caps are made from a sealant that retainsable wire. The end cap is typically made of aluminum foil, plastic, and polyurethane.

Wholesalers offer a great range of wire end caps, metal wire end caps, plastic wire end caps, and metal wire end caps at Alibaba.com. Most wholesale wholesalers on the eCommerce platform offer great prices and choose in a variety of colors and sizes. Alibaba.com has a wide selection of wire end caps, all of these are available at wholesale prices.

wire rope caps are available in a variety of colors and styles, and for several types of cables, wholesalers on Alibaba.com offer customization services to meet the different needs of your customers. cable end caps are also made for different types of cables and other types of cables, and wholesalers can offer customization services to meet their specific needs. On Alibaba.com, you can find wholesale cable end caps and other ribbons wholesale on Alibaba.

cable end caps are also used for decorative or high-quality wire, and are used to protect high-quality wire and other signals. A report of the market 2022 is a growing trend for the expanders in the safety of theirables.

NCA Cable Assemblies offers a full line of wire rope and aircraft cable end fittings. We are the leader in custom wire rope hardware or aircraft cable hardware. Our fittings are designed for installation directly onto cable or wire rope by crimping, clamping, swaging,or Speltering.Most fitting types are available in numerous sizes and materials of construction to meet the needs of nearly any customer application. Wire rope lanyard assemblies include: stamped eyelets, stop sleeves, ball shanks, strap eye and forks, fork ends, wire rope clips, thimbles, threaded studs, tabs, marine eyes, snap and winch hooks, oval sleeves for cable loops.

The majority of wire rope fittings are elements of a complete wire rope assembly designed for a specific task such as motion control or mechanical automation. Wire rope fittings are heavily implicated in a number of industrial processes and equipment such as mining equipment, braking, aircraft cables, levelers, hood latch releases and more. The versatility of fittings renders them essential to industries such as automotive, agriculture, construction, marine, aerospace, transportation and virtually all applications where wire rope is used. Specific examples include clamps, clips, sleeves, links, hooks, forks, eyes, studs and pins. When used for heavy duty lifting, pulling or other activities, fittings are often permanently attached or affixed to a given cable for added durability and security though change tool kits are sometimes available allowing for interchangeable fixtures. Wire rope manufacturers often provide a range wire fitting options as well in order to accommodate the many different uses for the cables.

Quality For more than 75 years, the Bergen name has been synonymous with quality. Bergen Cable holds multiple-QPL certifications from the U.S. Government, AS9100:2009, ISO 9001:2008 certification, and ITAR certification as well as being an approved supplier by numerous industry-leading aerospace and medical companies.

Wire rope and cable are each considered a “machine”. The configuration and method of manufacture combined with the proper selection of material when designed for a specific purpose enables a wire rope or cable to transmit forces, motion and energy in some predetermined manner and to some desired end.

Two or more wires concentrically laid around a center wire is called a strand. It may consist of one or more layers. Typically, the number of wires in a strand is 7, 19 or 37. A group of strands laid around a core would be called a cable or wire rope. In terms of product designation, 7 strands with 19 wires in each strand would be a 7×19 cable: 7 strands with 7 wires in each strand would be a 7×7 cable.

Materials Different applications for wire rope present varying demands for strength, abrasion and corrosion resistance. In order to meet these requirements, wire rope is produced in a number of different materials.

Stainless Steel This is used where corrosion is a prime factor and the cost increase warrants its use. The 18% chromium, 8% nickel alloy known as type 302 is the most common grade accepted due to both corrosion resistance and high strength. Other types frequently used in wire rope are 304, 305, 316 and 321, each having its specific advantage over the other. Type 305 is used where non-magnetic properties are required, however, there is a slight loss of strength.

Galvanized Carbon Steel This is used where strength is a prime factor and corrosion resistance is not great enough to require the use of stainless steel. The lower cost is usually a consideration in the selection of galvanized carbon steel. Wires used in these wire ropes are individually coated with a layer of zinc which offers a good measure of protection from corrosive elements.

Cable Construction The greater the number of wires in a strand or cable of a given diameter, the more flexibility it has. A 1×7 or a 1×19 strand, having 7 and 19 wires respectively, is used principally as a fixed member, as a straight linkage, or where flexing is minimal.

Cables designed with 3×7, 7×7 and 7×19 construction provide for increasing degrees of flexibility but decreased abrasion resistance. These designs would be incorporated where continuous flexing is a requirement.

Selecting Wire Rope When selecting a wire rope to give the best service, there are four requirements which should be given consideration. A proper choice is made by correctly estimating the relative importance of these requirements and selecting a rope which has the qualities best suited to withstand the effects of continued use. The rope should possess:Strength sufficient to take care of the maximum load that may be applied, with a proper safety factor.

Strength Wire rope in service is subjected to several kinds of stresses. The stresses most frequently encountered are direct tension, stress due to acceleration, stress due to sudden or shock loads, stress due to bending, and stress resulting from several forces acting at one time. For the most part, these stresses can be converted into terms of simple tension, and a rope of approximately the correct strength can be chosen. As the strength of a wire rope is determined by its, size, grade and construction, these three factors should be considered.

Safety Factors The safety factor is the ratio of the strength of the rope to the working load. A wire rope with a strength of 10,000 pounds and a total working load of 2,000 pounds would be operating with a safety factor of five.

It is not possible to set safety factors for the various types of wire rope using equipment, as this factor can vary with conditions on individual units of equipment.

The proper safety factor depends not only on the loads applied, but also on the speed of operation, shock load applied, the type of fittings used for securing the rope ends, the acceleration and deceleration, the length of rope, the number, size and location of sheaves and drums, the factors causing abrasion and corrosion and the facilities for inspection.

Fatigue Fatigue failure of the wires in a wire rope is the result of the propagation of small cracks under repeated applications of bending loads. It occurs when ropes operate over comparatively small sheaves or drums. The repeated bending of the individual wires, as the rope bends when passing over the sheaves or drums, and the straightening of the individual wires, as the rope leaves the sheaves or drums, causing fatigue. The effect of fatigue on wires is illustrated by bending a wire repeatedly back and forth until it breaks.

The best means of preventing early fatigue of wire ropes is to use sheaves and drums of adequate size. To increase the resistance to fatigue, a rope of more flexible construction should be used, as increased flexibility is secured through the use of smaller wires.

Abrasive Wear The ability of a wire rope to withstand abrasion is determined by the size, the carbon and manganese content, the heat treatment of the outer wires and the construction of the rope. The larger outer wires of the less flexible constructions are better able to withstand abrasion than the finer outer wires of the more flexible ropes. The higher carbon and manganese content and the heat treatment used in producing wire for the stronger ropes, make the higher grade ropes better able to withstand abrasive wear than the lower grade ropes.

Effects of Bending All wire ropes, except stationary ropes used as guys or supports, are subjected to bending around sheaves or drums. The service obtained from wire ropes is, to a large extent, dependent upon the proper choice and location of the sheaves and drums about which it operates.

A wire rope may be considered a machine in which the individual elements (wires and strands) slide upon each other when the rope is bent. Therefore, as a prerequisite to the satisfactory operation of wire rope over sheaves and drums, the rope must be properly lubricated.

Loss of strength due to bending is caused by the inability of the individual strands and wires to adjust themselves to their changed position when the rope is bent. Tests made by the National Institute of Standards and Technology show that the rope strength decreases in a marked degree as the sheave diameter grows smaller with respect to the diameter of the rope. The loss of strength due to bending wire ropes over the sheaves found in common use will not exceed 6% and will usually be about 4%.

The bending of a wire rope is accompanied by readjustment in the positions of the strands and wires and results in actual bending of the wires. Repetitive flexing of the wires develops bending loads which, even though well within the elastic limit of the wires, set up points of stress concentration.

The fatigue effect of bending appears in the form of small cracks in the wires at these over-stressed foci. These cracks propagate under repeated stress cycles, until the remaining sound metal is inadequate to withstand the bending load. This results in broken wires showing no apparent contraction of cross section.

Experience has established the fact that from the service view-point, a very definite relationship exists between the size of the individual outer wires of a wire rope and the size of the sheave or drum about which it operates. Sheaves and drums smaller than 200 times the diameter of the outer wires will cause permanent set in a heavily loaded rope. Good practice requires the use of sheaves and drums with diameters 800 times the diameter of the outer wires in the rope for heavily loaded fast-moving ropes.

It is impossible to give a definite minimum size of sheave or drum about which a wire rope will operate with satisfactory results, because of the other factors affecting the useful life of the rope. If the loads are light or the speed slow, smaller sheaves and drums can be used without causing early fatigue of the wires than if the loads are heavy or the speed is fast. Reverse bends, where a rope is bent in one direction and then in the opposite direction, cause excessive fatigue and should be avoided whenever possible. When a reverse bend is necessary larger sheaves are required than would be the case if the rope were bent in one direction only.

Stretch of Wire Rope The stretch of a wire rope under load is the result of two components: the structural stretch and the elastic stretch. Structural stretch of wire rope is caused by the lengthening of the rope lay, compression of the core and adjustment of the wires and strands to the load placed upon the wire rope. The elastic stretch is caused by elongation of the wires.

The structural stretch varies with the size of core, the lengths of lays and the construction of the rope. This stretch also varies with the loads imposed and the amount of bending to which the rope is subjected. For estimating this stretch the value of one-half percent, or .005 times the length of the rope under load, gives an approximate figure. If loads are light, one-quarter percent or .0025 times the rope length may be used. With heavy loads, this stretch may approach one percent, or .01 times the rope length.

The elastic stretch of a wire rope is directly proportional to the load and the length of rope under load, and inversely proportional to the metallic area and modulus of elasticity. This applies only to loads that do not exceed the elastic limit of a wire rope. The elastic limit of stainless steel wire rope is approximately 60% of its breaking strength and for galvanized ropes it is approximately 50%.

Preformed Wire Ropes Preformed ropes differ from the standard, or non-preformed ropes, in that the individual wires in the strands and the strands in the rope are preformed, or pre-shaped to their proper shape before they are assembled in the finished rope.

This, in turn, results in preformed wire ropes having the following characteristics:They can be cut without the seizings necessary to retain the rope structure of non-preformed ropes.

They are substantially free from liveliness and twisting tendencies. This makes installation and handling easier, and lessens the likelihood of damage to the rope from kinking or fouling. Preforming permits the more general use of Lang lay and wire core constructions.

Removal of internal stresses increase resistance to fatigue from bending. This results in increased service where ability to withstand bending is the important requirement. It also permits the use of ropes with larger outer wires, when increased wear resistance is desired.

Outer wires will wear thinner before breaking, and broken wire ends will not protrude from the rope to injure worker’s hands, to nick and distort adjacent wires, or to wear sheaves and drums. Because of the fact that broken wire ends do not porcupine, they are not as noticeable as they are in non-preformed ropes. This necessitates the use of greater care when inspecting worn preformed ropes, to determine their true condition.

Each use for a custom wire rope cable assembly has its own unique purpose.  We can assist you in designing a custom cable assembly to fit your specific needs.

Factors to Consider When Designing A Cable AssemblyWhen it comes to cable assembly design, a number of factors need to be considered such as work load, abrasion, cycle life, and flexibility, environment, cost and safety.

The larger the cable diameter, the greater the work load capacity. For most applications, use a 5 to 1 safety factor when designing an assembly.  For critical safety or shock load applications an 8 or 10 to 1 safety factor is needed.

The larger the diameter of cable, the less flexible it will be.  Example:  1/8” 7 X 19 cable is more flexible than 1/8” 7 X 7 cable, but the 7 X 7 construction is more abrasion resistant.

Coated cable can greatly extend the life of the assembly in most applications. If using coated cable, the coating must be stripped off when swaging to achieve the maximum strength.

Tyler Madison, Inc. specializes in cable size from 3/64" - 3/8" in diameter and 270 lbs. - 14,400 lbs. in breaking strength.  We will put our years of experience to work in helping you design and produce exactly what you need.  We have manufactured quality custom wire rope cable assemblies for leading companies in the following industries:Aerospace

Tyler Madison is an industry leading manufacturer of wire rope cable assemblies and custom wire and cable. Our knowledge and experience give us the capability to manufacture standard and custom wire rope assemblies and products for a variety of industrial clients. With in-house engineering and design services, you can get the exact kinds of wire rope assemblies and steel wire cable products that you are looking for from one place at an affordable price. Call us today to find out what types of cable assemblies we can do for you!

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Jakob Rope SystemsJakob Rope Systems is one of the market leaders in the manufacture and supply of top-end, design-forward solutions to industrial and construction-related rope and cable applications in which elegance, simplicity and superlative quality are required.

Now, for more than a century and in over 55 countries, Jakob offers a range of steel rope products to our clients who return time and again seeking a reliable maker and provider of stainless steel wire ropes, rod fasteners, nets and unique fittings, all custom-designed and produced to fit exact specifications. At Jakob, we understand it’s the little details that make the big differences.

Every piece of finished goods leaving our warehouses is put through a stringent testing process to ensure compliance with AISI 316, ISO and DIN standards. Our cable railing, wire mesh, wire ropes, and rods can be used in multiple applications, both indoor and outdoor and at various scales, such as sign stanchions, shelving, as trellises on green walls, safety netting, and even in zoo enclosures.

Jakob and our USA -based team can provide cables and wire netting solutions for any commercial and business application. We take pride in offering custom-made designs to fit our clients’ needs.