wire rope clamp specification quotation

The Wire Rope Clip is available in sizes ranging from 1/16″ to 1-1/4″ to ensure a perfect fit for every project. This wire clip is precision cast and made from grade 304 stainless steel for maximum corrosion resistance and durability. It is ideal for marine and industrial rigging applications.

Caution: Wire rope clips are not to be used on PVC coated cable without first stripping off the PVC. Wire rope clips should be installed over bare cable only and nuts must be re-tightened or re-torqued regularly.

wire rope clamp specification quotation

Wire rope clip is otherwise known as a wire rope clamp, wire cable clamp, wire clamp, wire clip, U-bolt, etc. It is widely used for making eye-loop connections or join two wire rope cable ends together. The traditional styles of wire rope clips usually have three components: a U-shaped bolt, a forged or cast iron saddle, and two nuts.

The wire rope clips are available in a range of sizes and finishes, while you can easily find the difference from the appearance, traditional wire clips with u bolt, saddle and nuts, fist grip, stamped cable clamp.

Cast and malleable wire rope clips can only be used under light duty loads applications with relatively light loads, such as handrails, fencing, guard rails, etc.

While the drop forged wire rope clip variety is recommended for important, critical or sustaining overhead loads, such as guy lines, support lines, scaffolding, etc. The drop forged wire rope clips can be used in critical suspending, guying, and tie-down applications for the die forging process make them strong and more durable and the heating and hammering steps make their structure to be consistent and conform to the shape of the forged item.

Simplex and duplex cable clamps are also known as single stamped wire clip and double stamped cable clip are composed of stamping plate, saddle, and bolts, feature an aesthetic design, used for outdoor light duty applications.

Wire rope clips are available in a variety of materials and finishes but basically three types of materials, carbon steel, cast, malleable iron, and stainless steel.

Carbon steel wire rope cable clamps are galvanized, or hot dipped galvanized, the galvanised metal wire clamp has an added zinc layer to prevent rusting and protect against scratching and the addition of carbon corresponds with an increase in the hardness and strength of wire rope cable clamps. G, but stainless steel wire rope clamps are the best choice for corrosion-resistant applications that can be used for saltwater environments.

Commonly wire rope clamp installation is very simple, there’s a well-known saying can help you remember how to attach wire rope clips, that reads “never saddle a dead horse.” Just follow the recommendation ways:

Keep three or more wire rope clips attached at the end of the wire rope dead end, space between each wire rope clip should be at least 6 times the wire rope diameter.

You can see the correct and incorrect ways of installation from the following pictures and find how many wire rope clips to use at one wire rope loop.

The saddle shall be placed on the live end of the wire rope, with the U-bolt on the dead-end side—Remember the well-known saying: “Never saddle a dead horse.” Use at least two or three wire rope clips to secure the ends properly to the length of the rope, and tighten nuts evenly one by one until reaching the recommended torque.

If you have any wire rope clips questions, you can contact us by email at info@hilifting.com. We will be glad to share with you more useful information.

wire rope clamp specification quotation

Some standards may require a minimum of 3 wire rope clips. The number of clips shown is based upon using RRL or RLL wire rope, 6 X 19 or 6 X 36 class, FC or IWRC; IPS or XIP, XXIP, also applies to rotation-resistant RRL wire rope, 8 X 19 class, IPS, XIP, XXIP, sizes 1-1/2 inch and smaller; and to rotation-resistant RRL wire rope, 19 X 7 class, IPS, XIP, XXIP sizes 1-3/4 inch and smaller. If a pulley (sheave) is used for turning back the wire rope, add one additional clip clips are 80% efficient under 1″ and 90% 1″ and above.

wire rope clamp specification quotation

Malleable wire rope clips are designed for lighter loads but offer considerable cost advantages. Applications that malleable wire rope clamps can be used for include fencing, guard rails, hand rails, etc. As a rule of thumb, if it is an overhead or critical system, drop forged or precision cast steel wire rope clips should be used.

wire rope clamp specification quotation

Stainless Wire Rope Clips & Clamps are available in sizes ranging from 1/8″ to 1/2″ for all projects, large or small. They are made from Grade 304 Stainless Steel for corrosion resistance and durability and are ideal for marine, industrial and architectural wire projects.

CAUTION: Wire Rope Clips are not to be used on PVC coated cable without first stripping off the PVC. Wire rope clips should be installed over bare cable only. Nuts must be re-tightened or re-torqued regularly.

wire rope clamp specification quotation

Wire ropes are one of the most critical pieces of rigging and lifting hardware. You can use wire ropes for lifting, rigging, and tying loads of virtually any size, shape, and type. To make the most out of wire ropes, however, you need a few additional rigging equipment, one of which includes wire rope clamps.

Also known as wire rope clips, riggers often use this nifty little piece of hardware at the end of the length of a wire rope. You can use a wire rope clamp to:

In short, a cable clamp is what makes a wire rope one of the most versatile pieces of rigging hardware. As these clamps come in different shapes, sizes, and materials, you will need to choose one that perfectly fits your lifting and rigging application. But before we get down to that, first, you need to understand what is wire rope clamp, its types, and a few other things.

It is a simple mechanical device. A typical wire rope clip consists of a saddle, U-bolt, and two hex nuts. This simple device is suitable for less permanent rigging and lifting applications. You must never use wire rope clips to make industrial slings.

The ASME B30.9 Slings standard clearly states that riggers should not use mechanical wire rope terminations that require periodic adjustments to create slings. In other words, you need to be careful when using rope clamps. You can use a wire rope clip to create an end loop for a winching or crane cable. You can also use it to build perimeter cables or increase the length of a wire rope going through a D-shackle or eye bolt.

Based on their shape, there are two types of cable clamps, U-bolt and double saddle. They both have unique mechanical properties and hence applications.

These cable clamps consist of a U-bolt, two nuts, and a metal base called a saddle. The U-bold passes through the saddle, which you can tighten with the two nuts. They come in various sizes and types of materials, including stainless steel and galvanized steel. You can choose a U-bolt wire rope clamp depending on your rigging or lifting application.

Usually, there are three types of materials used for making rope clips. You can choose a material based on your application as each one comes with its unique strengths and weaknesses.

In this type of wire rope clip, the base or saddle is made from forged steel. The manufacturing process involves heating and hammering the clips into desired shapes. Riggers often use these cable clamps for critical and heavy-duty applications as they are very strong. You can see them in winch lines, crane cables, hoist lines, towing lines, scaffoldings, guy lines, and even tie-downs.

The base or saddle is made from cast iron. As cast iron lacks the metal properties of stainless steel, it is not that strong. So, the malleable galvanized wire rope clamps are not very strong. They can break under heavy usage. You will see them being used in small or light-duty applications like fencing, parameter cables, or guard rails.

Stainless steel wire rope clips are arguably the best ones. The base or saddle is made from high tensile strength stainless steel. They are durable and easy to use. You can find these cable clamps in temporary guard rails, flag posts, and other outdoor rigging applications.

Wire rope clamps are an essential part of the rigging hardware. You can’t do away with them. But you have to make sure to use the right ones to keep the load and the riggers safe. If a wire rope snaps because you used the wrong type of clip, it can lead to disastrous consequences.

The first step in choosing cable clamps is to buy them from a trusted and reputed rigging hardware manufacturer. The last thing you want is to use a defective or poor-quality clip. This will compromise the safety of your load and your crew.

As you can see, each wire rope clamp comes with unique properties. You need the instruction manual to understand when, where, and how to use the cable clamps. Make sure the clamps are accompanied by respective user manuals when making a purchase.

By now, you know that some cable clamps are more suited for outdoor environments, while others aren’t. As a result, carefully think about where you want to use the wire rope clips. For example, if it’s a heavy outdoor application, stainless steel wire rope clamps would be a great fit.

Taking into account how large and heavy the load is also equally important. Heavier loads will require strong cable clamps that won’t break under stress. Also, you shouldn’t use clips for any permanent rigging or lifting applications. They are suited only for temporary load applications.

Lastly, it’s always better to get an expert on board when shopping for wire rope clips. Maybe you can hire an engineer or expert with considerable field experience to help you choose the right types of clamps. An expert will help you take every detail into account before making the purchase. Remember, if you choose the right cable clamps right off the bat, you’ll save considerable time and money down the line.

Wire rope clamps are one of the essential rigging hardware. They land wire ropes more flexibility, allowing you to handle a wide range of applications with ease and safety. These are some tips that will help you choose the appropriate clamp for your need.

HHI sells different types of clamps and other rigging hardware, both online and offline. If you are looking for reasonably priced and high-quality cable clamps or other hardware, check out our online store or reach out to our experts.

wire rope clamp specification quotation

Based on the catalog breaking strength of wire rope, Crosby wire rope clips have an efficiency rating of 80% for 3/16” – 7/8” sizes, and 90% for sizes 1” through 1-1/2”.

Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements. Importantly, these wire rope clips meet other critical performance requirements including fatigue life, impact properties and material traceability, not addressed by ASME B30.26.

wire rope clamp specification quotation

Fortune Rope is an industry-recognized supplier of aircraft cable, wire rope, chain, coated cable, and hardware fittings to a wide range of industrial and commercial customers who has the in-house capability to fabricate the custom cable assemblies you need — from one assembly to medium or high volume production runs.

wire rope clamp specification quotation

Type 304 stainless steel U-bolt wire rope clips are most often used in rigging applications to secure the wire rope on the turn back and are ideal for use with moderate load applications. Please refer to the instructions below for more information on wire rope clips.

Turn back specified amount of rope from thimble or loop. Apply first clip one base width from dead end of rope. Tighten nuts evenly, alternating from one nut to the other until reaching the recommended torque.

When three or more clips are required, space additional clips between first two—take up rope slack—tighten nuts on all clips, alternating from one nut to the other until reaching the recommended torque.

The number of clips shown is based upon using RRL or RLL wire rope, 6 x 19 or 6 x 37 Class, FC or IWRC, IPS or XIP. If Seale construction or similar outer wire type construction in the 6 x 19 Class is to be used for sizes 1″ and larger, add one additional clip The number of clips shown also applies to rotational-resistant RRL wire rope, 8 x 19 Class, IP, IIP, sizes 1-1/2″ and smaller, and to rotation-resistant RRL wire rope, 19 x 7 Class, IPS, IIP, sizes 1-1/2″ and smaller. For other classes of wire rope, additional clips may be necessary. Length of rope turn-back should be increased when more clips are used. Efficiency ratings for wire rope end terminations are based upon the breaking strength of wire rope. The efficiency rating of a properly prepared loop or thimble eye termination for clip sizes 1/8″ through 7/8″ is 80% and for sizes 1″ through 1-1/2″ is 90%. In accordance with good rigging and maintenance practices, the wire rope end termnation should be inspected periodically for wear, abuse and genera adequacy.

wire rope clamp specification quotation

Sometimes called a u-bolt,u-bolt clip or cable clip, they can be used to join two wire rope ends together, make an eye for a pulling application, or to secure the loose end of a wire rope after a wedge socket (or other appropriate device) has been used to terminate a crane’s hook.

ASME B30.9 states that wire rope clips shall not be used to fabricate wire rope slings, except where the application of slings prevents the use of prefabricated slings.

ASME B30.9 states wire rope clips shall be drop-forged steel of single saddle (u-bolt) or double saddle clip. Malleable cast iron clips shall not be used.

Wire rope clips diminish the working load limit of the wire rope to generally about 70-75% of its original strength. There are better and more efficient ways to fabricate slings for overhead lifting.

For situations where use of wire rope clips are approved, it’s important to remember the proper way to install the clips. Incorrect installation can reduce the working load limit by 40% or more. The easiest thing is to remember, “never saddle a dead horse.”

To comply with manufacturer’s specification the correct number of clips must be installed correctly andtightened to the correct torque using a torque wrench. The correct installation technique is shown below.

The bridge of the wire rope clip should always be placed on the load bearing part of the rope. The U-bolt ofthe clip should be placed on the rope tail, also known as the “dead end” of the rope.

The first clip must be placed one bridge width from the turned back rope tail or dead end of the rope,according to figure 1. Tighten nuts to the specified torque.

The second clip must be placed immediately against the thimble but nevertheless in such a position that thecorrect tightening of the clip does not damage the outer wires of the wire rope (figure 2). Tighten the nutsfirmly but not yet to the specified torque.

During assembly and before the rope is taken into service, the nutsmust be tightenedonce again to theprescribed torque. After the load is applied for the first time, the torque value must be checked again andcorrected if necessary. Periodically re-tightening of the nuts must be done at 10.000 cycles (heavy usage),20.000 e.g. every 3 months, 6 months, annually.

In addition, for clips to work properly and gain their design efficiency, the proper number of clips is required and the nuts must be torqued as prescribed by the manufacturer. For more information on proper installation, check out this video from the Crosby Group.

If you have more questions on wire rope clips, comment below. Remember that Safety through Education is more than just our motto, it is our guiding principle. If you need training on proper application on any other rigging hardware, reach out to us. We are here for you.

wire rope clamp specification quotation

As a leading manufacturer in the industry, we manufacture a range of Rope Clamp including U-Bolt and Double saddle clamps in a variety of sizes. Rope clamps are also known as cable clamps, U-clips, U-clamps, and wire rope clamps, which are used to secure the loop"s loose end to the wire rope. We provide custom manufacturing services for Rope Clamps based on size, application, and other specifications. We manufacture Rope clamps from high-quality material to ensure maximum corrosion and long service life. We manufacture and export Rope clamps to Germany, Middle East, USA, Australia, UK, Canada, and other European countries.

A Rope Clamp is a bolted fastener that is used to hold the cord in place. Rope Clamps are typically made up of two parts connected by two or more bolts. Forming a loop at the end of a cord is one of the most typical uses for a rope clamp. When it comes to using wire rope and making end terminations, wire rope clips are a typical and important component of rigging hardware. It can also be used for fencing, guard rails, handrails, industrial and architectural wire projects, etc. You can count on us as your one-stop source for Rope Clamp.

DIN German Standard, EN European Standard, ISO International Standard, ASTM, ANSI & AISI American Standard, BS British Standard, GOST Russian Standard, JIS Japanese Standard, UNI Italian Standard, SAE Aerospace Standard.

wire rope clamp specification quotation

Wire rope clips, sometimes referred to as u bolt clamps, u bolt clips, u clips, u clamps or cable clamps, are used to secure the loose end of a wire rope when forming an eye. Wire rope u clips have a u-bolt that is secured into a saddle by two nuts. Wire rope assemblies almost always require two, or more wire rope clamps to secure the wire rope properly. When using wire rope cable clamps to form an eye in a wire rope, the working load limit of the wire rope is reduced by about 20%.

Here at Tri-State Rigging Equipment we pride ourselves on providing only the highest quality wire rope clamps from only the most reputable manufacturers. We can provide you with any wire rope clip on the market so, if you are unable to find what you are looking for, or if you don’t know exactly what you need, call or email our sales team to speak with a rigging product specialist.

Wire rope cable clamps come in a variety of materials ranging from galvanized and zinc plated steel, to stainless steel. The two most important different types, however, are drop forged and malleable wire rope u bolt clips.

Drop forged wire rope clips are more heavy duty than malleable rope clips and can therefore be used for more heavy-duty rigging applications. In addition, they are galvanized with a heavy coating of zinc that resists the corrosion and abuse found in rugged work environments. Wire rope cable clamps of every type are not designed to be used in an overhead lift but drop forged wire rope u bolt clamps can be used to suspend an overhead load. This makes wire rope cable clamps ideal for use with:

Regarding the first question, if the load is being moved, wire rope clips are not to be used. If the load is being held in place, heavy-duty drop forged wire rope clips can be used. For the second question, if the load is near the ground, malleable wire rope clips may be used, as their lighter duty design is more than enough for the job. On the other hand, if the load is being suspended above the ground, heavier duty drop forged wire rope clamps must be used.

In the rigging and lifting industry there is a common saying that is used to remember the correct way to use wire rope u clips: “Never saddle a dead horse.” This means that the saddle of the u clamp should always be in contact with the live side of the wire rope rather than the dead side. The dead side of the wire rope is the side of the eye that has the cut end. The dead end is attached to the live end of the wire rope to form an eye and it is imperative that the saddle be on the live side of the wire rope.

Tri-State Rigging Equipment is a service provider and distributor for all wire rope cable clamps, and u bolt clips for rigging serving clients from coast to coast, Canada, Mexico and especially focused in the states of Missouri, Illinois, Indiana, Iowa, Kansas, Nebraska, Arkansas, Mississippi, Tennessee, Kentucky, South Carolina, Florida, and Oklahoma.

wire rope clamp specification quotation

MIZKEN INC. offers an extensive range of high quality stainless steel Wire Ropes and Wire Rope Fittings with many different sizes to choose from. Our Wire Rope connectors include various swageless terminals, clips and clamps. You will find the exact one to fit the place and fulfill the purpose you intend to use from our wide range of our products.

We offer 2 basic constructions of wire ropes; 7×7 construction and 7×19 construction. 7×7 construction wire rope is the most commonly-used wire rope having standard specifications. On the other hand, 7×19 construction wire rope has more flexibility but less tensile strength compared with 7×7 construction wire rope.

When you will make an inquiry about Wire Rope, please let us know the details of your requirements including construction, diameter, length, expected load, temperature of the place where you intend to use the wire rope and so on. It will be helpful for us to offer the suitable one for you. And, we can process the edges of the wire ropes like eye splice processing according to your request.