wire rope clamp strength made in china

Wire rope clips are widely used for making end terminations. Clips are available in two basic designs; the U-Bolt and fist grip. The efficiency of both types is the same.

When using U-Bolt clips, extreme care must be exercised to make certain that they are attached correctly; Incorrect installation can reduce the working load limit by 40%. Below are general guidelines for installing wire rope clips.

The saddle shall be placed on the live end of the wire rope, with the U-bolt on the dead-end side—Remember the well-known saying: “Never saddle a dead horse.” Use at least two or three wire rope clips to secure the ends properly to the length of the rope, and tighten nuts evenly one by one until reaching the recommended torque.

Step 1. Turn back a specified amount of rope from the thimble or loop. The first clip must be placed one bridge width from the turned back rope tailor dead end of the rope, Apply U-Bolt over dead end of wire rope – live end rests in the saddle (Never saddle a dead horse!) Tighten nuts evenly, alternate from one nut to the other until reaching the recommended torque.

Step 3. When three or more clips are required, space additional clips equally between the first two – take up rope slack – tighten nuts on each U-Bolt evenly, alternating from one nut to the other until reaching recommended torque.

In accordance with good rigging and maintenance practices, the wire rope end termination should be inspected periodically for wear, abuse, and general adequacy. Periodically re-tightening of the nuts must be done at 10.000 cycles (heavy usage), 20.000 e.g. every 3 months, 6 months, annually.

Malleable clips are to be used for making eye termination assemblies only with the right regular lay wire rope and only for light-duty uses with small applied loads, such as handrails, fencing, guard rails, etc.

If you have any wire rope clips questions, you can contact us by email at info@hilifting.com. We will be glad to share with you more useful information.

Qingdao Hitec Hardware Co., Ltd. supplies forged products, specializing in forged couplers, form works, line fittings, hooks, rings and links. All of our products are exported to America and Europe.

Our grade 80 products have good quality, strength, and durability. They must undergo fatigue tests 20,000 times to ensure their reliability. We offer more than 15 kinds of line fittings, which also must undergo quality and magnaflux testing. Our couplers are available in US, German, Italian, and BS types, and are manufactured under EN-74 and BS1339 standards.

As one of the most professional wire rope clip manufacturers and suppliers in China, we"re featured by quality products and good service. Please rest assured to wholesale customized wire rope clip at competitive price from our factory. Din 1480 Turnbuckles with Stub Ends, Auto Accessories, Din 1480 Eye/Eye

6 x 19 wire rope is a general purpose steel rope that’s widely used and is commonly used for winch lines, skylines and chokers. This wire rope overs a great overall combination of both flexibility and wear resistance.

* EIPS (Extra Improved Plowed Steel) wire rope has roughly 10% more strength than regular IPS. Independent wire rope core ( IWRC ) provides added strength, reduces the amount of stretch. IWRC wire rope also is resistance to heat and provides extra corrosion resistance over a typical bright wire finish.

The strands of the lifting wire rope can also be made into compact strands by post-treatment methods such as rolling or die extrusion. After treatment, the diameter of the strands will be reduced, and the surface finish is high. Therefore, the densely stranded wire rope can use thicker steel wires. Under the same diameter, the densely stranded wire rope has a higher filling factor and greatly improves the breaking force. When multi-layer winding is performed on the reel, the outer strands of ordinary strands of steel wire ropes are squeezed more severely between layers, and the surface of the wire rope wears faster. The tightly stranded lifting ga wire rope has higher resistance to wear and extrusion.

Whether the wire rope is selected correctly or not will directly affect the service life of the rope and cause structural deformation, breakage and accidental failure of the rope.

B. When carrying out a guided heavy lifting or multiple guided heavy lifting at a small height (such as driving) or using a pair of left-hand and right-hand ropes, ordinary steel wire ropes can be used.

Under the same diameter, the more the number of outer strands of the wire rope, the thinner the diameter, and the thinner the single steel wire. This kind of wire rope has good flexibility and can well overcome the reverse bending force of the wire rope when it enters and exits the reel multiple times. , Threading is easy. The thicker outer strands have thicker steel wires, which can better resist wear, mechanical damage, corrosion and extrusion. Therefore, only a good combination of the two advantages can be a truly high-performance high-quality steel wire rope.

The professional production experience of rotation resistant wire rope brings you absolute guarantee of quality and absolute fair price, one-stop product production, steelmaking --- casting steel ingot --- rolling steel --- pickling --- rough drawing- --Hydrogen withdrawal --- fine-pulling --- joint stock - rope making, the process has been optimized to the maximum, product quality can definitely be tracked by each process, to ensure that each batch of cost is qualified.

Jiang Su Hongtai Stainless Steel Wire Rope Co, Ltd was stablished in 1994 and Now it is one large stain-less steel wire rope speclizer in China and entered into close cooper ation with global main distributors andusers We alw ays attach top im p ortance to quality with the evidence that all the processing activities from aw material refining wiredrawing rope twisting to chemical com position analysis and physical per for.mance testing, are under strict and scientific control in comformity to Is09001: 2000 standard

The production process of hot dipped galvanized steel wire rope is to immerse the wire which has been derusted into the molten zinc solution to coat the surface with zinc. Compared with the electric one, it is more antirust and corrosion-resistant and has thicker zinc-coat which all lead to a longer service life.

For example,6x19+FC-12.7mm(nominal diameter of wire is 0.81mm),when it is electric galvanized ,the thickness of the zinc-coat is only 10-15g/mm2. However when it is a hot dipped one, the minimum mass of zinc coating will vary by different standards as below:

Normally, the rope in length:200m-2000m will be packaged by wooden reels; 100m-200m by plastic reels then in pallets;10mm-200m by soft coils then in cartons or wooden cases.

Wire rope is often used in slings because of its strength, durability, abrasion resistance and ability to conform to the shape of the loads on which it is used. In addition, wire rope slings are able to lift hot materials.

Wire rope used in slings can be made of ropes with either Independent Wire Rope Core (IWRC) or a fiber-core. It should be noted that a sling manufactured with a fiber-core is usually more flexible but is less resistant to environmental damage. Conversely, a core that is made of a wire rope strand tends to have greater strength and is more resistant to heat damage.

Wire rope may be manufactured using different rope lays. The lay of a wire rope describes the direction the wires and strands are twisted during the construction of the rope. Most wire rope is right lay, regular lay. This type of rope has the widest range of applications. Wire rope slings may be made of other wire rope lays at the recommendation of the sling manufacturer or a qualified person.

Wire rope slings are made from various grades of wire rope, but the most common grades in use are Extra Improved Plow Steel (EIPS) and Extra Extra Improved Plow Steel (EEIPS). These wire ropes are manufactured and tested in accordance with ASTM guidelines. If other grades of wire rope are used, use them in accordance with the manufacturer"s recommendations and guidance.

When selecting a wire rope sling to give the best service, consider four characteristics: strength, ability to bend without distortion, ability to withstand abrasive wear, and ability to withstand abuse.

Rated loads (capacities) for single-leg vertical, choker, basket hitches, and two-, three-, and four-leg bridle slings for specific grades of wire rope slings are as shown in Tables 7 through 15.

Ensure that slings made of rope with 6×19 and 6x37 classifications and cable slings have a minimum clear length of rope 10 times the component rope diameter between splices, sleeves, or end fittings unless approved by a qualified person,

Ensure that braided slings have a minimum clear length of rope 40 times the component rope diameter between the loops or end fittings unless approved by a qualified person,

Do not use wire rope clips to fabricate wire rope slings, except where the application precludes the use of prefabricated slings and where the sling is designed for the specific application by a qualified person,

Ensure that wire rope slings have suitable characteristics for the type of load, hitch, and environment in which they will be used and that they are not used with loads in excess of the rated load capacities described in the appropriate tables. When D/d ratios (Fig. 4) are smaller than those listed in the tables, consult the sling manufacturer. Follow other safe operating practices, including:

When D/d ratios (see Fig. 6) smaller than those cited in the tables are necessary, ensure that the rated load of the sling is decreased. Consult the sling manufacturer for specific data or refer to the WRTB (Wire Rope Technical Board) Wire Rope Sling Users Manual, and

Before initial use, ensure that all new swaged-socket, poured-socket, turnback-eye, mechanical joint grommets, and endless wire rope slings are proof tested by the sling manufacturer or a qualified person.

Permanently remove from service fiber-core wire rope slings of any grade if they are exposed to temperatures in excess of 180 degrees F (82 degrees C).

Follow the recommendations of the sling manufacturer when you use metallic-core wire rope slings of any grade at temperatures above 400 degrees F (204 degrees C) or below minus 40 degrees F (minus 40 degrees C).

Often generically referred to as Crosby clips and occasionally as bulldogs we offer both forged and malleable wire rope clips. Forged clips are required for use in overhead lifting. The malleable clips are recommended for non critical light duty applications such as guard rails, guy wires etc. The efficiency rating on the proper number of properly applied wire rope clips is 80% of the strength of the wire rope. We offer both offshore and Genuine Crosbie Wire Rope Clips. Fist Grips have a couple of advantages over Wire Rope clips in that they are impossible to apply incorrectly and they damage the rope less in situations where the clip will be removed.

Wire rope clips must be re tightened after applying load. In accordance with good rigging practice wire rope and its terminations should be regularly inspected.

Unfortunately, polyester melts at approx. 250°C (~480°F). Research has shown that a 2k luminair-housing can reach temperatures of about 190°C (~370°F), with the truss-chord straight over it being almost 140°C (~280°F). Accidents have been reported of round slings being melted by spots, pyro or the heat of the rays, and as a result, trusses have fallen. When round slings are used, a safety backup must be applied such as a wire rope or chain sling.

So rather than have a backup steel sling why not make the sling out of steel but softer than a single cable. A steel round sling has a normal outside webbing for soft slings, but instead of the polyamide core, the steel round sling has a core made of many small steel cables, which makes it resistant to high temperatures. The steel wires within the steel round are as flexible as a normal soft sling, but have a much better fire resistance. The steel round can be used in circumstances where the normal soft slings are not allowed.

The outside webbing is black, including an identification label and a hidden inspection window to inspect the steel wires within the sling. The wire-rope core has better heat resistance than the truss itself.

Down Stage Right can supply most of your rope and cordage requirements from twill tape and black cotton tie line to large diameter manila and polyester ropes and braids. To make life very very confusing the synthetic fibre ropes are all available in either a 3 strand, solid braid, double braid or parallel core configuration in nylon, polyester or more exotic materials. Polyester ropes are available in a spun or non spun finish. Due to the huge number of different sizes, colours, materials and braid types combinations (and to simplify things) Down Stage Right Industries stocks several favourites that we have found the theatrical industry usually purchases. If you need a particular rope we are happy to bring in the particular configuration and colour that you want. Please call for details or recommendations for a particular product.

The primary advantage of sash cords are their handling characteristics and their knot holding ability. It does not have the strength or durability of double braids. Available in white as a cotton polyester blend or in black as spun polyester. Sash braid is generally a coarser cousin of solid braid.

Often mislabeled as hemp, manila is significantly stronger and is used in for hand lines in counterweight rigging and as general purpose spot line rope. We only carry #1 grade sea worthy manila. Manila has generally been replaced by synthetics in our industry

Working loads are guidelines only. Once put into service rope is continually deteriorating. Manila rope will deteriorate in storage even under ideal conditions.

Solid braid ropes are sometimes referred to as “sash cord” because this pattern was used to raise sash windows. It is formed by braiding 8 to 18 strands in a reasonably complicated pattern with all the strands rotating in the same direction on the braider. The individual stitches are oriented in the same direction as the rope. The center may contain a filler core. These ropes maintain their round shape well and therefore work exceptionally well in pulleys and sheaves. They tend to have high elongation and are generally less strong than other forms of construction, and are difficult to splice.

"Double braid" ropes, also referred to as "Marine Ropes" or "Yacht Braid" or “2 in 1” are perhaps the most well known braided rope on the market today. They are constructed of a hollow braided rope, which acts as a core inside another braided rope. The combination of the 2 ropes in 1 results in a rope with higher tensile strength than commonly found in twisted ropes. The inner rope and outer rope are generally designed to share the load fairly evenly. Double braid ropes have a torque free construction, and are easily spliced. However, caution must be exercised where double braid ropes are run over pulleys, through hardware or in any situation where the outer rope may slide along on the inner rope and bunch up. This condition, often called "milking", will cause dramatic loss of strength by causing the entire load to go onto the inner rope, because the sheath is bunched up and therefore not under the same tension as the inner rope. Polyester double braid ropes big advantage is that they do not have the same stretch as nylon. They can also be made with a soft “spun” covering giving a better hand feel. The elasticity of nylon ropes can absorb sudden shock loads that would break other ropes.

Manufactured by New England Ropes Stage Set X is a superior replacement for manila with a longer life, much higher strength and no slivers. This rope was specially developed as a replacement for manila hand lines in counterweight rigging and we find it to be Cadillac of the synthetic hand line ropes. Multiline II is a three stranded rope with the same ideals in mind. It is more economically priced and has slightly different handling characteristics.

PRODUCT DESCRIPTION: New England Ropes" Stage-Set X is the softest, strongest and most environmentally stable product available in the theatre industry for counterweight systems. It"s parallel core of polyester fibre contained within a helically wrapped polyester tape and covered by a braided polyester jacket, remains firm and round under all load conditions and resists crushing in rope locks.

Compliance to the above specifications is based upon testing according to the Cordage Institute Standard Testing Methods for Fiber Rope and/or ASTM D-4268 Standard Methods of Testing Fiber Ropes.

Tensile strengths - Are approximate average for new, unused ropes. To estimate the minimum tensile strength of a new rope, reduce the approximate average by 15% (Cordage Institute defines minimum tensile strength as two standard deviations below the average tensile strength of the rope).

Good resistance to the passage of electrical current. However in rope form, dirt, surface contaminants, water entrapment and the like can significantly affect dielectric properties. Extreme caution should be exercise any time a rope is in the proximity of live circuits.

No blanket working load recommendation can be made because it depends on the application and conditions of use, especially potential danger to personnel. It is recommended that the user establish working loads and safety factors based on professional and experienced assessments of risks. The working load is a guideline for the use of a rope in good condition for non-critical applications and should be reduced where life, limb, or valuable property is involved, or exceptional service such as shock, sustained loading, severe vibration, etc.

The Cordage Institute specifies that the Safe Working Load of a rope shall be determined by dividing the Minimum Tensile Strength by the Safety Factor. Safety factors range from 5 to 12 for non-critical uses, 15 for life lines.

PRODUCT DESCRIPTION: Multiline II is a 3-strand composite rope, its unique construction combines filament and staple/spun polyester wrapped around a polyolefin core (smaller than 1/2" diameter does not have polyolefin core). Multiline II feels and handles like manila, yet provides greater durability, higher strength, lighter weight, and a consistent supple feel over time.

Compliance to the above specifications is based upon testing according to the Cordage Institute Standard Testing Methods for Fiber Rope and/or ASTM D-4268 Standard Methods of Testing Fiber Ropes.

Tensile strengths - Are approximate average for new, unused ropes. To estimate the minimum tensile strength of a new rope, reduce the approximate average by 15% (Cordage Institute defines minimum tensile strength as two standard deviations below the average tensile strength of the rope).

Good resistance to the passage of electrical current. However in rope form, dirt, surface contaminants, water entrapment and the like can significantly affect dielectric properties. Extreme caution should be exercise any time a rope is in the proximity of live circuits.

No blanket working load recommendation can be made because it depends on the application and conditions of use, especially potential danger to personnel. It is recommended that the user establish working loads and safety factors based on professional and experienced assessments of risks. The working load is a guideline for the use of a rope in good condition for non-critical applications and should be reduced where life, limb, or valuable property is involved, or exceptional service such as shock, sustained loading, severe vibration, etc.

The Cordage Institute specifies that the Safe Working Load of a rope shall be determined by dividing the Minimum Tensile Strength by the Safety Factor. Safety factors range from 5 to 12 for non-critical uses, 15 for life lines.

Established in 2005, Jiangsu Safety Steel Wire Rope Co., Ltd. is a professional steel wire rope manufacturer and exporter with a profound experience. The company is located in Wuxi, Jiangsu, China covering an area of 57,108.70 square meters. They have a total annual production of steel wire rope is 25000 to 30000 tons and a registered capital 13 million U.S. dollars. Jiangsu Safety Steel Wire Rope Co., Ltd. has plenty of high-quality products to offer.Toho-Rongkee

Chongqing Toho-Rongkee Electronic and Machinery Co., Ltd is one of the best wire rope manufacturers in China that follows ISO 9001:2008, TUV, CE, SGS qualification standard on every production method and fabricated. Also offer a wide range of lifting tools, equipment, and various riggings that meet your standards. Employs over 1000 skilled workers and staff in 7 advanced factories in China.Tianli Stainless Steel Products Co., Ltd

Tianli Stainless Steel Products Co., Ltd is specialized in manufacturing steel wire ropes headquarters in Dainan Town, Jiangsu Province China. Currently having more than 50 existing employees in over 6600 square meters factory area. They can provide excellent advice and assistance to ensure you obtain the right products at the lowest cost.Guizhou Wire Rope Incorporated Company

With more than 40 years of manufacturing and technique experience, you can totally rely on Guizhou Wire Rope Incorporated Company, they have excellent production lines, modern production techniques, and excellent quality control systems. All products such as steel wire, pre-stressed wire rope, PVC coated wire rope, etc. are not only famous with excellent quality but in reasonable prices and considerate services in China. This company also receives good popularity in the overseas market.Nantong Jiaan Metal Material Co., Ltd.

Established in 2013, Jiaan Metal Material is one of the respected manufacturers of steel wire rope located in Nantong, Jiangsu, China. All the production methods, from raw material smelting, heat treatment, wire drawing, and rope twisting to physical and chemical performance examining, are under strict and scientific control based on ISO 9001 certification standard.Nantong Lili hardware products Co., Ltd.

Started in 1998, Nantong Lili hardware products Co., Ltd. continually improving and striving to provide high-grade wire rope to customers worldwide. ISO9001:2008, ISO14001:2004 certified company located in Jiangsu, China. They mainly engaged in producing steel wire rope, stainless steel wire, steel strip, stainless steel strip, spring steel strip, spring steel wire, carbon steel wire, and more.Nantong New Jianghai Internation Trade Co., Ltd.

Set up in the year 2016, Nantong New Jianghai Internation Trade Co., Ltd is an expert wire rope provider situated in Nantong, China. Owns advanced technologies and machinery to manufacture a high-class and comprehensive quality solution. They have more than 70 professional employees working and improving products according to ISO9001:2015 authentication.Jiangsu Zhongying Steel Cable Co., Ltd.

Established in 2004, Zhongying Steel Cable is one of the leading manufacturers and reputable provider of steel wire ropes situated in Nantong, Jiangsu, China. Their factory has 80, 000 square meters and the building area is about to 65,000 square meters. Workshops are equipped with advanced producing equipment and comprehensive testing facilities that’s why the partnership with them will bring business satisfaction for you.Qingdao Haito Rigging Hardware Co., Ltd

A large enterprise located in Qingdao, Shandong, China, which engaged in manufacturing rigging hardware such as steel wire rope accessories, wire rope clips, load binder, chain, wire rope, and more. They have an abundant supply of superior quality products. Founded in 2009, Haito Rigging Hardware continuously developed and improving products supported by good experience and professional employees.Gustav Wolf

With over 130 years of experience and development, Gustav Wolf is a leading superior steel wire and steel wire ropes manufacturer associated with quality and safety. Produced products according to ISO9001:2015, ISO14001:2015 certification which can meet your requirements and demands. Employs over 115 hardworking workers and staff who aim to serve customers with honesty, loyalty, and perseverance.Jiangsu Xiangchuan Rope Technology Co., Ltd.

Specialized in manufacturing high-standard wire rope, Xiangchuan Rope Technology is a dedicated supplier and manufacturer with vast experience in the field. Own a modern facility with an area of about 38, 000 square meters and employs 138 staff members and workers. Their advanced production equipment, technical know-how, skilled workers guarantee that in Xiangchuan Rope Technology you have a reliable partner.JULI SLING CO., LTD.

For more than 33 years of experience in creating comprehensive products such as wire rope, JULI SLING earned a good reputation in the steel industry appreciated by foreign and domestics customers. JULI is recognized as a pioneer in China’s lifting and rigging industry, the standard makers in rigging field, the advocate of worldwide rigging civilization. Partnership with this company will skyrocket your business project.Nantong Julong Metal Products Co., Ltd

Nantong Julong Metal Products Co., Ltd is a large private enterprise founded in 2009 that specialized in producing any types of wire rope, headquarters in Jiangsu, China. Get 100% ideal products, at a cost-effective price here in Julong Metal. Be one of their satisfied customers such as in Europe, Africa, North America, South America, Asia, the Middle East, etc.YunFeng Steel Wire Rope Products Ltd.

Located in Jiangsu province, China, YunFeng Steel Wire Rope is a professional manufacturer of all kinds of wire rope offer in excellent quality and reasonable price to customers. They can meet customers’ demands and requirements by manufacturing all kinds of products with international standards.Sinounion Industries

Founded in 1999, Sinounion Industries is a professional Steel Wire Rope manufacturer in China. Also offer Rigging Hardware, Lifting Equipment, and various Forging & Casting products. All products are manufactured according to ISO9001, ISO14001, CE, and GS standards. The company owns a wide factory area in Qingdao, Shandong province with about 35000 square meters.Ningbo BST Metal Products Co., Ltd.

Established in 2002, BST Metal Products is one of the largest and reputable steel wire rope manufacturers in China with an area of 78,000 square meters factory workshop. Backed up by more than 350 professional people & technical engineers who have a vast experience in the field, BST Metal Products ensure great and fast production exceed the national and international guidelines.Jiangsu Yasheng Metal Products Co., Ltd.

As an ISO9001:2015, ISO/TS16949:2009, ISO9001: 2000 certified company, Jiangsu Yasheng Metal Products Co., Ltd. devoted itself to producing excellent products at a favorable cost. If you`re looking for a wire rope manufacturer, then Yasheng Metal Products is the best choice! Get 100% quality products prepared by solid technical strength and professional service team.Chongqing Geyo Machinery corporation

Geyo Machinery corporation a reliable manufacturing company that focuses on research, production, sales, and service of high-quality products. Mainly engaged in manufacturing wire rope, wire rope slings, tamping rammer, power trowel, scarifying machine, etc. They have their own advanced production facilities, expert technical team, and a professional quality control team.SHANGHAIMETAL

Started in the year 1980, SHANGHAIMETAL is a premier wire rope provider. Together with a team of experts, innovative machinery, and dedicated workers, they guarantee absolute customer satisfaction. Shanghai Metal is always passionate about working and supplying excellent services to clients throughout the world. All their products are manufactured with high-quality at a reasonable cost.Huazhuo HD Machinery

Established in 1958, Qingdao Huazhuo HD Machinery Co., Ltd. is a trusted wire rope manufacturer with a profound experience, strong workmanship, and professional service team that ensures the best product at best price offer to clients around the world. A leading supplier of high-standard wire rope, rigging hardware, marine hardware, chain, lifting tools, and other high-grade metal products.