wire rope coupler manufacturer

At Carl Stahl Sava Industries, manufacturing a comprehensive family of cable, stainless steel wire rope fittings and tools only explain a portion of what makes us so special as a cable assembly manufacturer. In addition to possessing an ISO 9001:2015 certification, Sava is also FDA and ITAR registered, as well as RoHS and REACH certified. Our wire rope manufacturing process leverages almost 50 years of engineering and manufacturing expertise that customers around the world have grown to depend upon every single day. Additionally, Sava’s sales professionals boast over 100 years of combined technical experience helping organizations just like yours meet the most complex and sophisticated application requirements.

We offer a full line of wire rope and aircraft cable end fittings designed for installation by crimping, clamping, speltering, swageless connectors, or our specialty — machine swaging. Most fitting types are available in a variety of sizes and materials to meet the needs of nearly any application. To complete your assembly, you may also be interested in our wire rope hardware.

Manufacturer of standard and custom wire rope fittings. Types include clevis, eye end, oval eye, drum socket, coupling, stud and antenna fittings. Products available include open body forged clevis/socket, open body double socket forged, closed body machined clevis/socket and closed body machined double socket/clevis turnbuckles, hooks and eye swivels, insulators and replacement sleeves. Capabilities include turning, milling, drilling, tapping, metal fabrication, welding and assembly. Serves the maritime, airport, amusement park, sports stadium, construction, architectural, utility, rigging, military and other industries. Made in the USA.

Unlike synthetic or fiber slings, wire rope offers increased resistance to wear and abrasion and can be used for both hot and cold materials as well as in corrosive applications such as those in marine, construction, aerospace, manufacturing, assembly, transport, shipping, and other industries where wire rope slings are commonly used. Wire ropes fitted with slings in these applications also serve to improve connectivity and prevent fraying of the rope.

Like stranded wire ropes, the slings that they attach too are strictly regulated and must be inspected regularly as mechanical failure puts both machinery and employees at serious risk. To prevent such disruptions, it is important to select the proper sling for a given application.

Slings are most commonly constructed simply by looping or folding the end of a wire rope back onto itself and holding it in place with a firm fitting such as a clamp. Alternatively, the folded segment of wire may be braided or twisted along the main body of rope and otherwise held in place through welding or similar processes.

The rope itself is comprised of cold drawn filaments that are twisted or braided into strands which in turn are helically wrapped around a core. The multilayered formation of wire rope acts as a safety measure as individual strands are more likely to fail than the rope as a whole, allowing the other strands to act as a backup.

Popular materials for wire rope and sling construction include aluminum, nickel alloy, bronze, copper, and titanium, although steel and stainless steel are the most common due to their increased strength and availability.

Additional considerations include the wire rope sling"s dimensions, fatigue strength, its ability to bend without distortion, to withstand abrasion, and environmental conditions as well as the intended use for the sling.

When it comes to lifting heavy objects, many people prefer to use wire rope. There is a good reason for this too. A wire rope consists of many steel wires twisted together around a core. This provides a strong, flexible rope that can withstand bending. We offer wire rope in a range of configurations for many applications.

We know that wire rope isn’t the only thing your company needs when you are moving loads. Murphy Industrial Products, Inc. also offers accessories that you can use with your wire rope, including hooks, swivels, shackles, and cable cutters. We have designed these products to help you get the job done as efficiently as possible. If you are looking for a cable supplier, then choose our company. Our wire rope offers benefits such as:

In addition to the standard range, SWR supply high quality wire rope fittings for various uses including architectural, marine, yacht rigging and structural applications. SWR"s fittings are sourced from approved factories worldwide and fully supported by test certificates where applicable.

At U.S. Rigging, we offer a wide selection of wire rope and wire rope fittings. Whether you"re in need of hand swagers, wire rope cutters, or wire rope and custom cable assemblies, we offer the best rigging hardware in our DuraBrite™ brand.

Wire rope swage sleeves and fittings are used to terminate the ends of wire ropes to prevent fraying, and to securely form lifting eyes in wire ropes. Cable swage sleeves and wire rope end fittings are very versatile and are an essential part of many wire rope rigging applications.

Here at Tri-State Rigging Equipment we pride ourselves on providing only the highest quality swage sleeves and wire rope end fittings to our customers, from only the most reputable manufacturers. We can provide you with any rigging equipment on the market, so if you cannot find what you are looking for or don’t know exactly what you need, call or email our sales team to speak with a rigging product specialist.

Wire rope swage sleeves, sometimes referred to as cable ferrules or duplex / crimp sleeves, are used to form eyes on the end of wire ropes. Wire rope swage sleeves are a more secure and more permanent alternative to wire rope clips. Cable swage fittings and sleeves are available in a variety of materials to fit any wire rope rigging application:

To properly fit and secure a cable swage sleeve, most use a hydraulic swaging press, while others can be hand crimped using a special hand swage crimping tool. Cable swage sleeves are available in bulk, but we specialize in manufacturing them into complete wire rope assemblies.

These wire rope end fittings are used to allow wire rope to be used in a large variety of rigging applications. Wire rope end fittings are available in bulk, but we specialize in manufacturing them into complete wire rope assemblies.

Tri-State Rigging Equipment is a service provider and distributor for all wire rope cable swage sleeves and wire rope end fittings for rigging and lifting serving clients from coast to coast, Canada, Mexico and especially focused in the states of Missouri, Illinois, Indiana, Iowa, Kansas, Nebraska, Arkansas, Mississippi, Tennessee, Kentucky, South Carolina, Florida, and Oklahoma.

The majority of wire rope fittings are elements of a complete wire rope assembly designed for a specific task such as motion control or mechanical automation. Wire rope fittings are heavily implicated in a number of industrial processes and equipment such as mining equipment, braking, aircraft cables, levelers, hood latch releases and more. The versatility of fittings renders them essential to industries such as automotive, agriculture, construction, marine, aerospace, transportation and virtually all applications where wire rope is used. Specific examples include clamps, clips, sleeves, links, hooks, forks, eyes, studs and pins. When used for heavy duty lifting, pulling or other activities, fittings are often permanently attached or affixed to a given cable for added durability and security though change tool kits are sometimes available allowing for interchangeable fixtures. Wire rope manufacturers often provide a range wire fitting options as well in order to accommodate the many different uses for the cables.

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Wire rope clips are widely used for making end terminations. Clips are available in two basic designs; the U-Bolt and fist grip. The efficiency of both types is the same.

When using U-Bolt clips, extreme care must be exercised to make certain that they are attached correctly; Incorrect installation can reduce the working load limit by 40%. Below are general guidelines for installing wire rope clips.

The saddle shall be placed on the live end of the wire rope, with the U-bolt on the dead-end side—Remember the well-known saying: “Never saddle a dead horse.” Use at least two or three wire rope clips to secure the ends properly to the length of the rope, and tighten nuts evenly one by one until reaching the recommended torque.

Step 1. Turn back a specified amount of rope from the thimble or loop. The first clip must be placed one bridge width from the turned back rope tailor dead end of the rope, Apply U-Bolt over dead end of wire rope – live end rests in the saddle (Never saddle a dead horse!) Tighten nuts evenly, alternate from one nut to the other until reaching the recommended torque.

Step 3. When three or more clips are required, space additional clips equally between the first two – take up rope slack – tighten nuts on each U-Bolt evenly, alternating from one nut to the other until reaching recommended torque.

In accordance with good rigging and maintenance practices, the wire rope end termination should be inspected periodically for wear, abuse, and general adequacy. Periodically re-tightening of the nuts must be done at 10.000 cycles (heavy usage), 20.000 e.g. every 3 months, 6 months, annually.

Malleable clips are to be used for making eye termination assemblies only with the right regular lay wire rope and only for light-duty uses with small applied loads, such as handrails, fencing, guard rails, etc.

If you have any wire rope clips questions, you can contact us by email at info@hilifting.com. We will be glad to share with you more useful information.

Nicopress is a leading worldwide designer, manufacturer, and marketer of mechanical and electro-mechanical connectivity applications. Recognized for superior technology, innovative engineering, and dependable service, we design and manufacture a range of swaging tools, as well as connection and terminating solutions for applications in electrical cable, wire rope, and fiber rope. Nicopress compression products service global customers in industries that require safety and quality provided by our continuous innovation: aerospace, military and defense, utilities (infrastructure), industrial, rail signal and catenary, and entertainment.

HSI is a complete rigging supplier for construction and industrial industries. We supply wire rope end fittings, sleeves, and swage fittings for wire rope for custom sling designs that can be fabricated on the job when a pre-fabricated sling is not available.

Our selection of wire rope fittings includes a wide variety of sleeves, wire rope swivels, wire rope clips, swaged and swageless eye fittings, and more from partners like Crosby®, Campbell®, and 3M®.

Wire rope fittings are engineered to allow for the creation of a variety of lifting solutions to meet the application in question. HSI is a sling manufacturer with the ability to fabricate and ship complete ready-to-use wire rope assemblies to your exact specification.

Wire rope sleeves are used in applications where wire rope must be turned into a loop or eye.  When using an oval or duplex sleeve, this is accomplished by sliding the wire rope through one end of the sleeve and then turning it back to the sleeve to create an eye.  The sleeve is crimped to secure the wire.  When a Flemish loop is desired to increase the efficiency of the eye, a high performance sleeve is swaged onto the dead ends of the spliced rope to create a high strength, mechanical termination.

A wire rope thimble can be inserted into the eye for support or to resist damage.  In this case, the rope is pulled tight around the thimble before the final “dead” end is inserted through the sleeve and swaged or spliced around the thimble when a Flemish loop is utilized.

Swivel attachments allow loads to rotate during lifting without twisting the wire rope. This helps to avoid issues with the wire rope such as untwisting or unlaying. Swivels are offered in a variety of designs and configurations to adapt to the application, including standard designs that allow for positioning the hook before lifting and designs that utilize a high performance bearing that allows the load to be rotated while suspended.

Wire rope clips are used to create an eye in wire rope for various lifting, securement, safety, and construction applications. Wire rope clips are generally offered in U-bolt and Fist grip designs.

The U-bolt design is comprised of a u shaped bolt that passes through a saddle and is secured by two nuts. To form an eye, the clips are attached to the wire rope with the u-bolt on the dead end of the rope and the saddle on the live end.  “Never saddle a dead horse” is a great way to remember the rule.

The fist grip wire rope clip eliminates the need for concern about positioning on live or dead ends as it features two saddles tightened by nuts on opposing sides.

Wire rope swage eye fittings are used to securely create an eye in the end of wire rope without bending or looping the rope. The end of the wire rope is inserted into the swage, then the swage is crimped around the rope. This provides a secure and flexible wire rope eye fitting which can be attached to a hook. In most cases, a swaged eye terminal fitting will offer 100% of the efficiency of the wire rope used.

Swageless eye fittings require no machine swaging and can be applied to wire rope using hand tools. This is an ideal solution when a fitting must be applied in the field or needs to conform to an exacting design standard. Mechanical Swageless fittings are comprised of two connecting parts that are joined with a bolt to make a secure fitting. Chemical or Spelter fittings employ a high strength resin that secures the wire to the fitting. Spelter Socket fittings will also yield 100% of the efficiency of the wire rope used in most situations.

Miller® 8187V/6FTV Cable Anchorage Connector secures around an I-beam or something similar and connects to your harness. Its 400-pound weight capacity makes it suitable for a variety of body types, and the 5000-pound tensile strength rating offers peace of mind and added safety. This 6-foot Honeywell anchorage connector is made of 1/4-inch, galvanized wire rope for durability and strength.