hydraulic workover rig quotation

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Main Parts and Quotation for XJ550 Workover RigItem Descriptions Model Technical Specification Qty/UnitWorkover Rig XJ550RemarkI Main part The main unit is self-propelled structure,including: self-propelled carrier, powersystem, double engines, transmissionsystem consists of two hydraulic torqueconverters, angle gear, transfer case, doubledrum drawworks, three sets of clutches,rotary table, auxiliary brake, chain drivingdevice, mast and crown block assembly,double telescoping cylinders, hydraulic cat,double raising cylinders, double hydraulicwinches, hydraulic system, pneumaticsystem, operation system, crown saverdevice, electrical system, substructure andMud boat etc.Max. hook load: 1350kNTraveling system: 5x4Hook up speed: 0.2-1.3m/swireline diameter: Φ26mmmast height:33msubstructure height: 3.7mmove way: self-propelledmax. road speed: 45km/hoverall dimension: 19000x2910x3100mm1 Carrier Drive way 10 x 8Max. road speed 45km/hSlope gradient 30%Approach angle/departure angle: 33 o /18 oMax. ground clearance 311mmTurning radius 16.5mMax. width 3mIncluding: cab, axles, suspension, frame, subframe, four hydraulic jacks and steeringmechanism, steering hydraulic system,double fuel tanks, air bag, transmissionsystem, took kit, mud fender and safetyguardrail, electrical system and lightingsystem, back alarm device1 set1 set1.1 Frame CJ-01B Including crossbeam assembly, frontboarding, mud-guard, raising cylinderbracket and beam of hydraulic jack

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Workover operations with conventional workover rigs have an enormous impact on the site, adding strain to operational and production targets. Alternative approaches to optimize Electrical Submersible Pump (ESP) replacements were evaluated and a Hydraulic Workover Unit (HWU) was selected as delivering the most advantageous outcome for the field to expedite the workovers efficiently and cost effectively. The HWU is more than capable to overcome any challenges and perform the replacement of failed ESP"s, yet at the same time is a more compact & mobile unit than a traditional workover rig resulting in a much reduced impact on the wellsite. Several major benefits are gained including; avoidance of disruption to nearby wells, faster well turn-around, reduced cost, and ultimately an increased production avails. The size and scale of conventional workover rig and well spacing require the candidate well and other nearby wells to remove flowlines and instrumentation to create enough space for the rig and ancillary equipment. One of the primary design features of a standard HWU is the high level of accessibility in tight spaces allowing the unit to be assembled in small multiple individual components. This can be very time consuming so the challenge was to benefit from the superior accessibility but also to minimize the rig time for a more efficient process. To achieve this, a specialized fit for purpose HWU with the modular construction packaged into minimal components allowing for a swift rig up and efficient deployment of the unit. This HWU remains highly accessible and can replace the failed ESP without disturbing the installed production flowline infrastructure and instrumentation.

The HWU has been a key technology enabler transforming the status quo to improve the optimization of resources and reduce operational costs. During the project of 8 pilot wells, the average workover cost reduction was calculated at 61% per well. The improvement in operational efficiency benefited from an overall 69% faster site and well preparation duration with a 13% reduction in rig time. The magnitude of these improvements in efficiency, cost avoidance and the unlocking of earlier production availability is a game changer for ESP replacement operations. The HWU equipped with comprehensive capabilities has proven itself as a viable alternative to conventional workover rigs to replace failed ESP"s. The design enhancements of the pre-assembled modular construction for the HWU minimizes the hazardous and labor-intensive assembly onsite, increasing the safety environment for the operational personnel.

Enhancing oil recovery in onshore mature fields is one of the important aspects of Total Gabon"s activity. This involves workover or horizontal sidetracks on existing wells located on Total"s various fields within Gabon.

Rig availability: over the past few years, increasingly fewer onshore drilling units were available in Gabon and none of them could fulfill both the economical and technical criteria.

The use of Hydraulic Workover Unit (HWU) was considered as a possible alternative. Fewer and lighter loads would have to be moved between locations. These units have a smaller foot print requiring less civil works and have almost similar capabilities as a light drilling unit.

A feasibility study was carried out and preliminary technical discussions were held with various contractors. It was concluded that this approach was indeed feasible, provided that some modifications were done to existing units: installation of an adequate mud system, improvement on existing rotary heads, reinforcement of the hydraulic power supply to allow 24 hours operations instead of the usual 12 hours.

Beside the increase in oil production potential of about 14000 bbls/day, the potential cost saving is about 3.5 Million US$ for the entire campaign compared to a conventional rig operation.

In order to solve low degree of work over automation, labor-intensive job dangerous, poor working environment issues, Shengji has developed a series of mechanical work over system, including workover automatic system, minor workover automatic system and snubbing operation equipment.

Oil well workover is a high-tech, high-risk work. The conventional oilfield workover rig has problems such complicated operating procedures and high labor intensity. Shengji, in cooperation with the Shengli Drilling Corporation, have designed an oilfield workover rig automation system.

The system includes double monkey board pipes ranging robot, bolted beam system, machine hand, power catwalk, power elevator, hydraulic chuck, power control and monitoring system. The system uses one-button automated operation. The operation only needs one driller, one wellhead operator and one patrol personnel.

The oilfield automatic workover rig has a high degree of automation adopting modular integration and advanced robot closed-loop control technology. It functions as self-diagnosis, leakage and short circuit protection and fault alarming, etc. It has remote monitoring capability.

The automatic workover rig greatly increases the automation of workover operations, reduces the number of operators, decreases workers’ labor intensity. The technology is advanced, safe and reliable.

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The global hydraulic workover unit (HWU) market size was USD 8.11 billion in 2020. The market is anticipated to grow from USD 8.59 billion in 2021 to USD 13.21 billion in 2028 at a CAGR of 6.4% in the 2021-2028 period. The global impact of COVID-19 has been unrivaled and staggering, with it witnessing a negative demand across all regions amid the pandemic. Based on our analysis, the global hydraulic workover unit (HWU) market exhibited a decline of -14.5% in 2020 compared to the average year-on-year growth during 2017-2019. The growth during the forecast period is attributable to this market"s demand and growth, returning to pre-pandemic levels once the epidemic is over.

The COVID-19 pandemic initiated by the spread of the novel coronavirus has had a damaging impact on the global industrial landscape. This industry faced significant losses and have had to reduce operations due to the imposition of rigorous lockdowns to contain the spread of the COVID-19 virus. Consequently, the outbreak of the virus has transformed the demand for HWUs.

As the hydraulic workover unit industry is majorly dependent on oil and gas activities, the decline in oil prices in a long time has significantly impacted the investment in the instrument. The imposition of lockdowns in various countries and the shutting down businesses except for essential services with minimal workforce affected the energy demand. This factor has directly impacted work in the well interventions sector.

The world is likely to derive massive oil and gas from offshore production. The more arduous production conditions in offshore locations increase the investment in more complex and newer technologies like hydraulic workover units. The onerous requirement for offshore with ease of operations is the primary market driver during the projected period.

There is a substantial increase in demand for developing a safe, versatile, and cost-effective tool for workover and well intervention operations due to the increasing number of mature oil fields. This factor bolsters the demand for HWUs globally. This equipment can be efficiently used with low setup times and are more cost-effective. Earlier workover rigs were used for similar operations, which took a lot of time and effort to be set up and used. Further, the wells had to be killed before operations, However, with newer technologies, HWUs with snubbing capabilities have made snubbing capabilities possible with newer technologies.

In 2021, MEIL, India started manufacturing a new type of HWUs with indigenous know-how, especially for the local market. The increasing demand for more effortless functioning, avoiding well-killing, secure and cost-effective well intervention units is an important trend for the hydraulic workover unit market.

A mature oil and gas field is past peak production. These oilfields account for a majority of the world"s crude oil production. With enhanced technological approaches like enhanced oil recovery (EOR), the recovery of mature oil fields has seen a tremendous increase. Increasing recovery from mature fields has necessitated prolonging the well and improving production using well interventions and workover.

With the deterioration in oil reserves, companies have increased their focus on inventing equipment required to access remaining reserves on mature wells. The prime focus is to improve recovery and prolong life. But the amplified water cut with constrained topside facilities, growing flow assurance problems, rising operating costs, and integrity issues because of the maturing facilities have made brownfield operationally and economically impractical. The increasing requirement for workover services is anticipated to bolster the market growth.

The growing population explosion and urbanization has resulted in a spike in energy requirement from the various end-user sector. As renewable energy is still in an early adoption stage of its product life cycle, the majority of power generation is handled by hydrocarbons. Due to inadequate development of other energy sources, the growing global oil and gas demand enhances well drilling and maintenance. The increase in crude oil and shale gas production capacities and an increasing number of brownfields is expected to enhance the well workover and intervention demand, fueling the market growth.

The primary factor restraining the hydraulic workover unit market growth is the consumer shift towards clean fuels. The increasing requirement of the renewable energy sector will undoubtedly decrease the investment being made in the oil and gas energy sector, which will harm the well intervention sector. The increasing proportion of power generation using renewable energy can hinder the principal investments being made for oil and gas. Also, the necessity to reduce carbon emissions has powered the acceptance of renewable energy, with government incentives being granted worldwide. Further, the developing competence of renewables for power generation with durable benefits can result in increased adoption over conventional fuels.

The services carried out by hydraulic workover units are completions, plug & abandonment, ESP completion, sand screen installations, well deepening, fishing/clean-outs, casing repairs, etc. Workover segment includes operations over dead-wells, while snubbing involves installing or removing pipes in or out of live wells. The increasing demand for dead wells" services due to the high number of brownfields is critical for the workover segment. The workover segment involves a broader range of services, making the segment significant.

Due to the high oil production from the onshore segment and the larger number of onshore oil rigs, the segment dominates the market. Moreover, most of the onshore oil rigs are mature and drive significant demand for the market.

The North American region holds a significant share in the market due to the high adoption of workover and snubbing services, coupled with demand for ease and efficiency of operations and technological advancement. Also, the rising proportion of mature oilfields in the region drives the market. Additionally, the government norms to reduce emissions led to companies finding it unviable to increase exploration and an increased necessity to prolong existing oil wells and drive the region"s market.

The competitive landscape for the hydraulic workover unit study shows that very few current companies have invested widely in research and development. The market has seen substantial recent technological advancements to keep pace with the best manufacturers. Considering all the scenarios, Balance Point Control and Halliburton are the major companies that have invested in developing HWUs. They are anticipated to continue being the key players in the future.

April 2021- Megha Engineering and Infrastructures Limited (MEIL) started manufacturing advanced hydraulic technology rigs with indigenous knowledge for the oil and gas sector. The development of HWUs commenced in the Kalol oil field near Ahmedabad, Gujarat. This manufacturing project was taken up to support the Government of India"s "Make in India" initiative.

July 2021-In its quarterly results, Norwegian Energy Company ASA announced that the Noble Sam Turner drilling program began a well workover and maintenance campaign in spring 2021 and completed three well workovers, which contributed to almost 2000 bpd bringing positive results on operating performance during the second quarter. The use of HWUs significantly contributed to the success of the campaign.

The global hydraulic workover unit market research report highlights the leading regions worldwide to understand the user better. Also, it provides insights into the latest market trends and analyzes technologies deployed rapidly with market statistics. The report highlights some of the growth-stimulating factors and restraints, helping the reader gain in-depth knowledge about the industry.

High quality cost-effective diesel drilling onshore large load workover rig,The rig structure is compact and well designed, highly integrated, and optimized to save working space. The power system is a hydraulic+ mechanical type with high comprehensive efficiency. A class II or self-propelled type chassis can be adopted to meet the various requirements of the end-users.

The mast is front-open type, with a single section or double-section structure, hydraulic raising and hydraulic telescoping, or mechanical telescoping.

Band brake or hydraulic disc brake can be applied as the main brake of the drawworks. The water cooling thrust plate pneumatic brake or water brake can be used as an auxiliary brake.

That year the OPEC nation seized a rig owned by U.S. contract driller Ensco International Inc in a payment dispute and U.S. driller Helmerich & Payne idled rigs in Venezuela on complaints it was not being paid.