workover rig inspection checklist manufacturer

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Rig Check was developed by the National Institute for Occupational Safety and Health (NIOSH) in partnership with safety experts from the oil and gas extraction industry. It is made up of 35 inspection forms. The forms are designed to be used by rig workers to document the inspection of tools and equipment commonly found on rotary and workover rigs. Each inspection form includes instructions for assessing and recording the condition of the equipment. When applicable, relevant federal regulations and industry recommended practices are included.

The Rig Check inspection forms are an excellent training tool for short service employees, who may not be familiar with the tools and equipment found on oil and gas rigs. Small companies whose safety and health resources are limited may find Rig Check useful for enhancing their HSE programs.

Ensure that each well has an emergency response plan, which includes simple instructions for notifications in the event of a rig-based emergency. Notification protocols for medical emergencies, fire on the rig or location, gas release or loss of well control, or a security breach should all be included. In most cases, there will be contingency plans in place for the well that address notifications for long-term events that include notification of government agencies and outside well control expertise. These contingencies can be noted in the working plan but should not complicate the posted action plan.

LOCATIONS: Write locations of posted, current emergency response plans. These should be in central locations such as the rig doghouse, change house, Rig Supervisor’s office, Company Man’s office, and rig camp.

In addition, check that the response plan is posted anywhere emergency communications may be made, including the Rig Supervisor’s truck, and the guard shack.

ALARMS:Rig emergency alarms may be automatic or operated by personnel from various locations manually. Whichever the case, the alarms should be heard throughout the rig and on the location. The alarms should be distinctive and easy to identify as to their purpose. Alarms that work in conjunction with lights should be visible from the entrance of the location. It is a good practice to include a wind direction indicator in close proximity to the lights. All employees should be trained to activate manual alarms and understand what triggers automatic alarms.

DEVICES:Emergency shut-down devices (ESD) that will close off the combustion air should be installed on all of the rig’s diesel engines. It is important to understand just how particular ESD functions BEFORE you attempt to test it. Engine shutdowns or rig savers may damage engine components if they are engaged when the engine is running at speed. Careful plans should be made with the mechanics to develop a test protocol that will ensure the functionality of the devices without damaging the engine. In most cases, these devices can be checked with the engine shut down. Manual engine shutdown devices that shut off the fuel to the engines can also be tested while the engine is shut down.

SMOKE ALARMS:Smoke alarms in trailers and outbuildings should be function tested monthly or following a rig move. Note on the inspection form when batteries are changed each year.

the rig should have a written plan for calibrating and testing alarms and shutdown devices. The inspection should include a review of these documents to ensure new equipment and or rig modifications have not altered the function of the devices.

These checklists are not all inclusive. You may wish to add to them or delete portions that do not apply to your workplace. Carefully consider each item as you come to it and then make your decision. Do not spend time with items that have no application to your workplace.

Are you looking for a more convenient way to conduct inspections of drill rigs and drilling equipment? This easy to use app for drilling rigs and drilling rig components makes it easy to complete inspections from anywhere. Simply open a new inspection checklist form using your smartphone or tablet, and you"ll be prompted to inspect the drilling equipment and drill rigs before they are used in the field.

The checklist covers the important safety considerations for land drilling rigs, including checking the drill bit, drill rod, drilling fluid and drill collars for wear and tear and inspecting the drill pipe for erosion. With the app, any drilling company or individual who offers drilling services can quickly and easily perform inspections and save them electronically for their records.

The number one reason to keep and use a rig inspection checklist is to ensure the safest operation possible. Fire safety items include ensuring a sufficient number of recently inspected and properly charged extinguishers.

Endure that panels are covered, and that all generators are operational and properly grounded. Additional safety checklist items should cover lines, slings, shackles, hoisting lines, and any auxiliary lines. Safety for stairways and walkways should not be overlooked, nor should ensuring proper signage such as rig ID information and "no smoking" signs.

Emergency response is an indispensable part of a proper inspection checklist. What is your protocol in the event of an accident or emergency? It should list immediate, secondary, and tertiary steps to take in the event of a rig emergency

A comprehensive drilling rig checklist will have hundreds, if not thousands, of items on it. Remember to list all certifications, permits, and other requirements for crew and equipment. Keep all MSDS in their proper place and always properly inspect and maintain any stored chemicals, as well as other hazardous materials such as compressed gas.

Keep track of all hand and power tools, as well as their proper maintenance and storage. Ladders and platforms also need to be inspected and checked off. Many, many more items will probably need to be included on your checklist like checking for dropped items, cleaning, minding machine guards, load path welds, pumping and mixing zones, mud tanks and pits, and every other conceivable category relevant to rig operation.

A good drilling rig checklist should essentially be a living document in the sense that it must be gone over regularly and updated as needed to remain in accordance with industry standards or to incorporate more efficient methods. Checklists should be site and equipment specific. If you use a pre-made checklist, be sure to add any items relevant to your specific operation.

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Safety is vitally important on rigs. This app helps keep the operational integrity of land rigs compliant with regulations and standards. It is only a sample of what can be done. It helps identify dangers before they can cause serious damage. Keep records, photos and signatures of approval in one location in a connected or disconnected environment. This rig inspection checklist form can be customized to suit your rigs requirements and regulations on oil and gas rigs, workover rigs, drilling equipment checklists, and other inspection services.Try Template

Fulcrum helps us improve our processes and make our work environment safer by streamlining inspections, surfacing inspection-related insights, and managing follow-up actions. Once you close the loop from action to insight to further action, the possibilities are limitless.

This website is using a security service to protect itself from online attacks. The action you just performed triggered the security solution. There are several actions that could trigger this block including submitting a certain word or phrase, a SQL command or malformed data.

Our library of ready-to-use NIOSH Rig Check checklists are perfect for inspections and reporting and are completely integrated into the FTQ360 Software Platform. Rig Contractors can perform inspections, create issues, add pictures, make notes and share instantly with all responsible parties.

Drilling rigs are some of the most dangerous workplaces or "sites" on Earth. Working on and around a drilling rig introduces many of the most dangerous hazards associated with industrial work including heights, dangerous chemicals, high pressures, explosive materials and more.

To prevent disasters and ensure that everyone working on these rigs does remain safe (and that the reputation of drilling and energy companies remains in tact), companies and workers engage in a number of safety procedures including drilling rig inspections.

These inspections are designed to guide an inspector, auditor or applicable person through a series of checklist questions which have been created to surface any obvious, urgent or problematic issues.

The template comes pre-built with sections for permits, site, stairs and ladders, the rig floor, fuel tanks, electrical systems, material handling and more.

You can also export the resulting checklist report, so that you can make your inspection process nice and efficient while having the convenience of perfectly formatted PDF reports as well.

Download Workover & Drilling Rig Inspection Checklist As we mentioned in the Rig Audit Article, rig inspection is an important process that shall be done from time to time. Especially, after the rig moving to a new drilling location.