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The goal of a hydraulic pump is to move hydraulic fluid through a hydraulic system, acting much like the beating heart of the system. There are two things that all hydraulic pumps have in common: (1) they provide hydraulic flow to other components (e.g., rams, hydraulic motors, cylinder) within a hydraulic system, and (2) they produce flow which in turn generates pressure when there is a resistance to flow. In addition, most hydraulic pumps are motor-driven and include a pressure relief valve as a type of overpressure protection. The three most common types of hydraulic pumps currently in use are gear, piston, and vane pumps.

In a gear pump, hydraulic fluid is trapped between the body of the pump and the areas between the teeth of the pump’s two meshing gears. The driveshaft is used to power one gear while the other remains idle until it meshes with the driving gear. These pumps are what is known as fixed displacement or positive displacement because each rotation of the shaft displaces the same amount of hydraulic fluid at the same pressure. There are two basic types of gear pumps, external and internal, which will be discussed in a moment.

Gear pumps are compact, making them ideal for applications that involve limited space. They are also simple in design, making them easier to repair and maintain. Note that gear pumps usually exhibit the highest efficiency when running at their maximum speed. In general, external gear pumps can produce higher levels of pressure (up to 3,000 psi) and greater throughput than vane pumps.

External gear pumps are often found in close-coupled designs where the gear pump and the hydraulic motor share the same mounting and the same shaft. In an external gear pump, fluid flow occurs around the outside of a pair of meshed external spur gears. The hydraulic fluid moves between the housing of the pump and the gears to create the alternating suction and discharge needed for fluid flow.

External gear pumps can provide very high pressures (up to 3,000 psi), operate at high speeds (3,000 rpm), and run more quietly than internal gear pumps. When gear pumps are designed to handle even higher pressures and speeds, however, they will be very noisy and there may be special precautions that must be made.

External gear pumps are often used in powerlifting applications, as well as areas where electrical equipment would be either too bulky, inconvenient, or costly. External gear pumps can also be found on some agricultural and construction equipment to power their hydraulic systems.

In an internal gear pump, the meshing action of external and internal gears works with a crescent-shaped sector element to generate fluid flow. The outer gear has teeth pointing inwards and the inner gear has teeth pointing outward. As these gears rotate and come in and out of mesh, they create suction and discharge zones with the sector acting as a barrier between these zones. A gerotor is a special type of internal gear pump that eliminates the need for a sector element by using trochoidal gears to create suction and discharge zones.

Unlike external gear pumps, internal gear pumps are not meant for high-pressure applications; however, they do generate flow with very little pulsation present. They are not as widely used in hydraulics as external gear pumps; however, they are used with lube oils and fuel oils and work well for metering applications.

In a piston pump, reciprocating pistons are used to alternately generate suction and discharge. There are two different ways to categorize piston pumps: whether their piston is axially or radially mounted and whether their displacement is fixed or variable.

Piston pumps can handle higher pressures than gear or vane pumps even with comparable displacements, but they tend to be more expensive in terms of the initial cost. They are also more sensitive to contamination, but following strict hydraulic cleanliness guidelines and filtering any hydraulic fluid added to the system can address most contamination issues.

In an axial piston pump, sometimes called an inline axial pump, the pistons are aligned with the axis of the pump and arranged within a circular cylinder block. On one side of the cylinder block are the inlet and outlet ports, while an angled swashplate lies on the other side. As the cylinder block rotates, the pistons move in and out of the cylinder block, thus creating alternating suction and discharge of hydraulic fluid.

Axial piston pumps are ideal for high-pressure, high-volume applications and can often be found powering mission-critical hydraulic systems such as those of jet aircraft.

In a bent-axis piston pump (which many consider a subtype of the axial piston pump), the pump is made up of two sides that meet at an angle. On one side, the drive shaft turns the cylinder block that contains the pistons which match up to bores on the other side of the pump. As the cylinder block rotates, the distances between the pistons and the valving surface vary, thus achieving the necessary suction and discharge.

In a radial piston pump, the pistons lie perpendicular to the axis of the pump and are arranged radially like spokes on a wheel around an eccentrically placed cam. When the drive shaft rotates, the cam moves and pushes the spring-loaded pistons inward as it passes them. Each of these pistons has its own inlet and outlet ports that lead to a chamber. Within this chamber are valves that control the release and intake of hydraulic fluid.

In a fixed displacement pump, the amount of fluid discharged in each reciprocation is the same volume. However, in a variable displacement pump, a change to the angle of the adjustable swashplate can increase or reduce the volume of fluid discharged. This design allows you to vary system speed without having to change engine speed.

When the input shaft of a vane pump rotates, rigid vanes mounted on an eccentric rotor pick up hydraulic fluid and transport it to the outlet of the pump. The area between the vanes increases on the inlet side as hydraulic fluid is drawn inside the pump and decreases on the outlet side to expel the hydraulic fluid through the output port. Vane pumps can be either fixed or variable displacement, as discussed for piston pumps.

Vane pumps are used in utility vehicles (such as those with aerial ladders or buckets) but are not as common today, having been replaced by gear pumps. This does not mean, however, that they are not still in use. They are not designed to handle high pressures but they can generate a good vacuum and even run dry for short periods of time.

There are other key aspects to choosing the right hydraulic pump that goes beyond deciding what type is best adapted to your application. These pump characteristics include the following:

Selecting a pump can be very challenging, but a good place to start is looking at the type of pump that you need. Vane pumps have been largely replaced by compact, durable gear pumps, with external gear pumps working best for high pressure and operating speeds while internal gear pumps are able to generate flow with very little pulsation. However, vane pumps are still good for creating an effective vacuum and can run even when dry for short periods of time. Piston pumps in general are more powerful but, at the same time, more susceptible to contamination.

Whether the pump is needed for the rugged world of mining, the sterile world of food and beverage processing, or the mission-critical aerospace industry, MAC Hydraulics can assist you with selecting, installing, maintaining, and repairing the right pump to meet the needs of your hydraulic system. In the event of a breakdown, our highly skilled technicians can troubleshoot and repair your pump — no matter who the manufacturer happens to be. We also offer on-site services that include common repairs, preventative maintenance, lubrication, cleaning, pressure testing, and setting.

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With fast control response and superior performance, the PVG is a variable-displacement axial-piston pump designed to take on your most demanding applications. It offers high-pressure, superior performance in a compact design — while thriving on low-viscosity fluids.

With fast control response and superior performance, the PVG is a variable-displacement axial-piston pump designed to take on your most demanding applications. It offers high-pressure, superior performance in a compact design — while thriving on low-viscosity fluids.

With fast control response and superior performance, the PVG is a variable-displacement axial-piston pump designed to take on your most demanding applications. It offers high-pressure, superior performance in a compact design — while thriving on low-viscosity fluids.

With fast control response and superior performance, the PVG is a variable-displacement axial-piston pump designed to take on your most demanding applications. It offers high-pressure, superior performance in a compact design — while thriving on low-viscosity fluids.

With fast control response and superior performance, the PVG is a variable-displacement axial-piston pump designed to take on your most demanding applications. It offers high-pressure, superior performance in a compact design — while thriving on low-viscosity fluids.

With fast control response and superior performance, the PVG is a variable-displacement axial-piston pump designed to take on your most demanding applications. It offers high-pressure, superior performance in a compact design — while thriving on low-viscosity fluids.

With fast control response and superior performance, the PVG is a variable-displacement axial-piston pump designed to take on your most demanding applications. It offers high-pressure, superior performance in a compact design — while thriving on low-viscosity fluids.

When you need peak performance from a variable-displacement axial-piston pump, the Oilgear pump PVV line is ready. No matter what pressure and flow demands you face, these pumps rise to the challenge.

When you need peak performance from a variable-displacement axial-piston pump, the Oilgear pump PVV line is ready. No matter what pressure and flow demands you face, these pumps rise to the challenge.

When you need peak performance from a variable-displacement axial-piston pump, the Oilgear pump PVV line is ready. No matter what pressure and flow demands you face, these pumps rise to the challenge.

When you need peak performance from a variable-displacement axial-piston pump, the Oilgear pump PVV line is ready. No matter what pressure and flow demands you face, these pumps rise to the challenge.

Quiet operation, high efficiency and compact design — all available at a competitive price. That’s what Oilgear PVWC closed-loop, hydrostatic axial-piston hydraulic pumps bring to the table. All designed around our proven rotating group.

Quiet operation, high efficiency and compact design — all available at a competitive price. That’s what Oilgear PVWC closed-loop, hydrostatic axial-piston hydraulic pumps bring to the table. All designed around our proven rotating group.

Quiet operation, high efficiency and compact design — all available at a competitive price. That’s what Oilgear PVWC closed-loop, hydrostatic axial-piston hydraulic pumps bring to the table. All designed around our proven rotating group.

Designed to be cost-effective, stable and low-maintenance, PVWJ is a variable-displacement axial-piston pump with a medium control response. Like all Oilgear pumps, it thrives on low-viscosity fluids — and comes in a variety of frame sizes and available displacement rates.

Designed to be cost-effective, stable and low-maintenance, PVWJ is a variable-displacement axial-piston pump with a medium control response. Like all Oilgear pumps, it thrives on low-viscosity fluids — and comes in a variety of frame sizes and available displacement rates.

Designed to be cost-effective, stable and low-maintenance, PVWJ is a variable-displacement axial-piston pump with a medium control response. Like all Oilgear pumps, it thrives on low-viscosity fluids — and comes in a variety of frame sizes and available displacement rates.

Designed to be cost-effective, stable and low-maintenance, PVWJ is a variable-displacement axial-piston pump with a medium control response. Like all Oilgear pumps, it thrives on low-viscosity fluids — and comes in a variety of frame sizes and available displacement rates.

Designed to be cost-effective, stable and low-maintenance, PVWJ is a variable-displacement axial-piston pump with a medium control response. Like all Oilgear pumps, it thrives on low-viscosity fluids — and comes in a variety of frame sizes and available displacement rates.

Designed to be cost-effective, stable and low-maintenance, PVWJ is a variable-displacement axial-piston pump with a medium control response. Like all Oilgear pumps, it thrives on low-viscosity fluids — and comes in a variety of frame sizes and available displacement rates.

Designed to be cost-effective, stable and low-maintenance, PVWJ is a variable-displacement axial-piston pump with a medium control response. Like all Oilgear pumps, it thrives on low-viscosity fluids—and comes in a variety of frame sizes and available displacement rates.

Designed to be cost-effective, stable and low-maintenance, PVWJ is a variable-displacement axial-piston pump with a medium control response. Like all Oilgear pumps, it thrives on low-viscosity fluids — and comes in a variety of frame sizes and available displacement rates.

Designed to be cost-effective, stable and low-maintenance, PVWJ is a variable-displacement axial-piston pump with a medium control response. Like all Oilgear pumps, it thrives on low-viscosity fluids — and comes in a variety of frame sizes and available displacement rates.

Designed to be cost-effective, stable and low-maintenance, PVWJ is a variable-displacement axial-piston pump with a medium control response. Like all Oilgear pumps, it thrives on low-viscosity fluids — and comes in a variety of frame sizes and available displacement rates.

Extremely effective across numerous industrial applications that require quick response in extreme environments, the XD5 series of pumps offer lightning-fast control response on both low-viscosity fluids and standard hydraulic oil. Engineered to handle the most challenging environments, they have been designed to be a high-performance solution for demanding mobile applications.

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Now there"s a high pressure hydraulic pump system that simply plugs into a wall outlet and doesn"t require an air compressor. The eTensifier represents new technology introduced by three industry leaders… patent protected motors and controls from Graco, proven hydraulic pumps from Sprague and high pressure components and customer service from HiP.

The eTensifier will deliver pressures to 36,500 psi with a quiet electric motor, a smoother flow rate from zero to full pressure and controls that include an industry-first pressure test mode that allows you to set a defined pressure and walk away. In addition, the eTensifier features a new quick-connect system for exchanging pump lowers to facilitate routine maintenance without taking the whole pump out of commission.