riken seiki hydraulic pump free sample
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No.78E Power hydraulic Equipment and Tools PRODUCTS LINEUP
RIKEN KIKI CO., LTD. URL http://www.rikenkiki.co.jp 200MPa Series 4-24-50, Takanawa, Minato-ku, Tokyo, JAPAN 108-0074 Phone: +81-3-3447-1151 Telefax: +81-3-5488-7022 e-Mail: osd@rikenkiki.co.jp Water Equipment Osaka Branch, Fukuoka Branch
RIKEN KIKI (SHANGHAI) CO., LTD. URL http://www.rikenkiki-sh.com Room713-715, No.3801 Pusan Road, Pudong, Shanghai P.R China ZIP201315
BTP Series EMP-6 Series Battery Pumps One-Stage Electric Pump (0.75 kW)
•ACompatible lightweight and easy-to-operate pump. •Win ithdischarge a high-performance axial piston system, changes • required). with lithium-ion battery (a battery adapter volume caused by fluctuations in pressure are greatly reduced. •Approx. Number of operation cycles with a fully charged battery 30 cycles with a Panasonic EZ9200S battery • Equipped with a double safe mechanism of a safety valve and a pressure switch to prevent an overload. pack. Approx. 70 cycles with a Panasonic EZ9L45 battery pack. •The improved structure keeps operators from forgetting to close the air valve and prevents oil leakage. Page 170
1 cat-No.78E since2017 RIKEN KIKI CO., LTD
EPH Series VFMP SeriesEngine Pumps Variable Discharge Pump
•DImproves riven by a gasoline engine. •Amotor pump unit that can change the rotation speed of the• pump. work efficiency with a two-stage discharge and the discharge volume to meet various appli- cations. •Rgaseduces fuel consumption and emissions of exhaust and toxic substances. •Twith he lineup includes the new VFMP-5 series equipped a low-pressure pump. •AEpprox. 25 % lighter (than conventional engine pumps) •With a 2.5 mhave A ll models the DPGS-70 as standard. • 100 MPa) with quipped a roll bar and pressure gauge (ϕ 60 x as standard. • ing type). power cable having a 3-pin plug (ground-
•Tduring he direction-control valve maintains the pressure the switching transition period or in neutral. •Bcany using the operation panel of the inverter, the pump be started and the frequency can be set.
VC-70-PEA WSMP SeriesCouplers (Pressure Elimination Accessory) 70 MPa Electric Water Pumps
•Jpossible. ust by turning the handle, easy pressure elimination is •Cwater an increase the pressure up to 70 MPa using tap as the hydraulic fluid. •Wforithboth the attachment, pressure elimination is possible •Due to the C an be used where the usage of oil is hesitated. R type and H type couplers. • matically switches two-stage speed control, the pressure auto-•Vent type. operating pressure is 10.5 MPa. T he maximum between high and low speed modes• for better work efficiency.
SI Units/Cautions and Warnings 5 Electric Pumps Riken Products/Warranty 5 Descriptions of Electric Pump Functions 75to77 Handling Precautions for Hydraulic Equipment 6 Specifications for Electric Pump Motor 78 Model Selection 7to8 Outlet Plate 78 Examples of Combinations 9to10 MP-4 Series 79 EMP-5 Series 80 How to Select Hydraulic Cylinders and Handling Precautions EMP-6 Series 81 How to Select Hydraulic Cylinders and Handling Precautions 12 MP-10 Series 82 Single-Acting Cylinders MP-12H Series 83 LJ Series 13 MP-12 Series 84 MC Series 14 MP-15H Series 85 S Series/MS Series MP-15 Series 86 40 kN/50 kN 15to16 MP-17H Series 87 100 kN/200 kN 17to20 300 kN/400 kN/500 kN/700 kN 21to22 MP-17 Series 88
Hydraulic Pumps R Series/MR Series/RJ Series 23to24 MP-20H Series 89 Double-Acting Cylinders MP-20 Series 90 D Series/MD Series MP-40 Series 91 40 kN/50 kN 25to26 MP-75 Series 91 100 kN/200 kN/350 kN/500 kN 27to31 Pumps with Large-Size Modular Valves 92 1000 kN/2000 kN 32 Special Pumps 3000 kN/5000 kN 33 Radial Pumps (RP Series) 93 Hydraulic Cylinders
Special Cylinders Engine Pumps (EPH Series) 94 Strong-Type Double-Acting Cylinders (SD Series) 34to36 Variable Discharge Pumps (VFMP Series) 95 Center Hole Cylinders (SC/DC Series) 37to39 Slight-Discharge Electric Pumps (GMP Series) 96 Lightweight Aluminum Cylinders for Jack-Up (SJ-AL Series) 40 Air Hydraulic Pumps (ON Series) 96 Cylinders for Jack-Up (SJ Series) 41 Automatic Control Static Loading Equipment 97 Cylinders for Jack-Up (SN Series) 42 Esperpack 98 Super Flat Jacks (LF Series) 43 Hydraulic Booster (RKB Series) 99 Toe-Lift Jacks (TS Series) 43 Ultrahigh-Pressure Hydraulic Boosters (IRE Series) 100 Pull Cylinders (MSP/SP Series) 44 Pressure Vessels (PV Series) 101 Hydraulic Cylinder with Stroke Sensor 44 Oil Coolers Swing Cylinders (SW Series) 45 Water-Cooling Oil Coolers 102 Mini-Cylinders (BR/BRS Series) 46 Air-Cooling Oil Coolers 102 Wedge Ram (W Series) 46 Rotation Rams (SRP Series) 47 Cylinder Parts Examples of Applications Caps and Tilt Saddles 48 Examples of Valve Applications Shown in Circuit Diagrams 104to105 Piston Bases/Flanges 49 Control Valves Cylinder Lifting Handles/Cylinder Bases/Plugs for Base Threads 50 Shutoff Valves 106 Clevises/Pins/Washers/Split Pins 51to52 Check Valves with Bypass 106 Attachments 53 Small-Size Flow Control Valve 107 Data Flow Control Valve 107 Cylinder and Pump Selections 54 Needle Valves 107 Cylinder Internal Drawings 55to56 Inline Check Valves 108 Pilot Controlled Check Valves 108 Manual Pumps Pressure Reducing Valve 108 Hydraulic Valves
Manual Pump 58 Counterbalance Valves 109 P-1 Series 59 Relief Valves 109 P-4 Series 60 Electromagnetic Proportional Relief Valve Units 110 P-8 Series 61 Direction-Control Valves P-5 Series 62 3-Way Valves (Manual/Foot) 111 Hydraulic Pumps
P-7 Series 63 Manual Direction-Control Valves (4-Way 3-Position Valves) 111to112 P-16B/P-6/P-3/P-14T/P-14 64 Manual Direction-Control Valves (4-Way 3-Position Valves) 113 Slight-Discharge Manual Pumps (FHP Series) 65 with Pilot Controlled Check Valve/Counterbalance Valve Pole Jacks (WJ Series) 65 Battery Pumps Multiple-Linkage Type Manual Direction-Control Valves (SMV Series) 114 Battery Pumps (BTP Series) 66 KD Series 115 Discharge Volume List by Model GSL Series/Dedicated Plates for GSL 115 Discharge Volume List by Model 67 E Series 116 SMP Series M Series 117 Small-Size Portable Electric Pumps (SMP Series) 68 R4 Series 118 Small-Size Portable Electric Pumps for Single-Acting Cylinders 69to71 R46/R48 Series 119 Small-Size Portable Electric Pumps for Double-Acting Cylinders 72to74 External Drawings of Sub-Plates 120
Equipment for Special Use KD Series 122to129 Press Sets 189 Examples of Application of the KD Series 130to133 Mini Press Stands E Series CDM Press Frames 190Hydraulic Valves
List of the E Series 134 Mini Press Sets 191 E Series 135to138 Equipment for Special Use Examples of Application of the E Series 139 Bolt Tensioners 192 M Series Coupling Pullers/Bearing Pullers 193 List of the M Series 140to142 Straighteners/Rod Cutters 194to195 M Series (Pitches of Ports and Bolt Holes) 142 Pinch-Off Presses 196 M Series (Installation Methods) 142 Master Punches/Port Punches 197to198 M Series 143to153 Punchings 199 M Series Basic Mounting Methods and Combination Examples 154to155 Cable Cutters (CC Series) 200 Large-Size Modular Valves 100 MPa Series Pumps
100 MPa Large-Size Modular Valves 156to159 Manual Pumps/Electric Pumps 202 100 MPa Series Accessories Pressure Gauges High-Pressure Nylon Hoses/Couplers/Joints 203 Pressure Gauges (AS/ASG/DS Models) 161 Pressure Gauges (with Peak Pointer) 161 200 MPa Series Cylinders Pressure Gauges (with Load Scale) 162 Single-Acting Cylinders (US/ULF Series) 204 Gauge Dampers 162 Double-Acting Cylinders/Caps (UD Series) 205 Pressure Gauge Packing 162 200 MPa Series Pumps Pressure Gauge Mounting Brackets 163 Ultrahigh-Pressure Manual Pumps (UP Series) 206 Pressure Switches Small-Size Portable Ultrahigh-Pressure Electric Pumps (SMP-200 Series) 207 Digital Pressure Gauges (DPGS-70) 164 Ultrahigh-Pressure Electric Pumps (MP-2000 Series) 208 Pressure Switches (SPS/PCS Models) 165 Esperpack (AMP-2000 Series) 209 200 MPa and Higher
Switches Ultrahigh-Pressure Air Hydraulic Pump (ON-15-2K) 209 Control Boxes 166 200 MPa Series Valves Switches (Push Button/Foot) 166 4-Way 3-Position Direction-Control Valves (SMVT/HOV-2000 Series) 210 Branches 2-Way Solenoid Valves (SL-2K Series) 210 Branches for One Circuit 167 Shutoff Valves/Check Valves with Bypass/Check Valves 211 Branches for Two Circuits 167 Pilot Controlled Check Valves/Relief Valves/Needle Valves 212 Branches with Shutoff Valve for One Circuit 168to169 200 MPa Series Accessories Outblocks 169 Pressure Switches/Pressure Gauges 213 Couplers High-Pressure Nylon Hoses (UH14/UH22 Series) 214 Quick Couplers (VC-70 Series) 170 Couplers (S-4/ROC-2K Series) 214 Couplers (S-1/S-2 Series) 171 Branches 215Accessories
Couplers (S-3/S-5/S-6/S-8 Series) 172 Piping Parts (Pressure Gauge Mounting Bracket/Joints)/Details of Piping Threads 216 One-Touch Couplers (ROC Series) 173 300 MPa/400 MPa Series Couplers (References) 173to174 Ultrahigh-Pressure Manual Pumps (UP-31/UP-41 Series) 217 Couplers (Pressure Elimination Accessory) 175 Pressure Gauges 217 Oils Various Types of Water Equipment
Various Types of Water Equipment Riken Power Oils 175 70 MPa Single-Acting Water Cylinder 218 Hoses 70 MPa Manual Water Pump 218 High-Pressure Rubber Hoses (H3/8 Series) 176 70 MPa Electric Water Pump (WSMP Series) 219 Anti-Spatter Hoses (ANH Series) 176 70 MPa Water Pressure Gauges 219 High-Pressure Nylon Hoses (NH3/8 Series) 177 70 MPa High-Pressure Nylon Hoses/Couplers 220 High-Pressure Rubber Hoses (H1/2 Series) 177 70 MPa Pressure Gauge Mounting Bracket 221 High-Pressure Rubber Hoses (H3/4 Series) 178 200 MPa Manual Water Pump 221 High-Pressure Rubber Hoses (H8/8 Series) 178 200 MPa Water Pressure Gauges 221 Handling Precautions for High-Pressure Hoses and Maintenance 179 Low-Pressure Hoses 179 Data Joints Details of Special Threads 222 Steel Pipes 180 Tightening Torques of Tapered and Parallel Pipe Threads 222 Bite Type Tube Joints 180to181 Solenoid Specifications 223 Temporary Fastening Tool for Bite Type Tube Joints 181 Hydraulic Oils 224 Welded Joints 182 Table of Standard Bending Loads 225 Data
1. Riken products are designed for indoor use. They must not be used where exposed to rain water (except some prod- ucts). 2. Do not use any Riken products where serious damage could result if the hydraulic oil leaks. In particular, they must not be used near fire. Otherwise, injury or fire could result. 3. Riken products must be used at an ambient temperature of 0 to 40 °C. 4. Riken products do not comply with Japanese Fire Service Act. 5. Some actual logos are different from those of pictures in this catalogue. 6. The contents of this catalogue are subject to change without notice. We are always engaging in new product develop- ment and provides our latest product information on our website: http://www.rikenkiki.co.jp
All our products purchased and properly used in Japan are covered by a one-year warranty from the date of purchase. If the products are to be used hundreds of times a day, this should be informed prior to purchase; in some cases the warranty will not apply even within the first year. Defective products which Riken is responsible for will be repaired or replaced free of charge. However, the company will not be responsible for any damage that occurred in association with the problem caused by its defective product(s), the expenses for removal of other defective product(s) and attachment of the replacement, the replacement work, and so on. Website of RIKEN KIKI CO., LTD5 http://www.rikenkiki.co.jp cat-No.78E since2017 Handling Precautions for Hydraulic Equipment
Do not get in under an object that Do not throw hydraulic equip- Be sure to open the air valveis jacked up. ment or handle it roughly. before use.
The cylinder must be used on a flat Do not remove the coupler while When moving the equipment tosurface. Be sure to apply a load to pressure is applied. another location, do not lift it bythe center of the rod. holding the hydraulic hose.
An external force is required to return the [Load-return type] piston. For the return force, see the speci- fications for the cylinder. Single- acting The return spring generates force to re- type turn the piston only. In addition, the return [Spring-return time varies depending on the hose length, type] the hydraulic oil temperature, and so on.
Selecting a manual (foot) pump or electric pump ●In the case of manual pumps and two-stage electric pumps, low-pressure discharge volume switches to high-pressure one automatically.
3 Rapid traverse is made under no load condition, which increases work efficiency. ●A combination of valves determines the suitable control circuit, such as a falling-by- self-weight prevention circuit or a pressure control circuit. See the examples of combi- Pump nations (see pages 9 and 10) and the examples of valve applications with circuits (see selection pages 104 and 105). Please contact us for further information. ●When refilling the hydraulic oil, use ISO VG 32 oil. Use ISO VG46 for MP-17 electric pumps or larger ones and electric pumps of the 200 MPa series. For hydraulic oil, see “Riken’s Genuine Power Oil” on page 175. For details on hydrau- lic oils made by oil manufactures, see page 224.
Manual pumps ! "#$#%& "()"* +,-*# #..#%&/0# -/$ 0-$()# /* $1r3#r &,14 &,# &-&1$ -/$ 0-$()#* r#5(/r#d .-r &,# %7$/4d#r (*#d8 ! 9-r)1$$7: )14(1$ "()"* 1r# (*#d ,-r/;-4&1$$78 <. &,#7 1r# (*#d 0#r&/%1$$7 =+/&, &,# -(&> $#& "-r& .1%/43 d-+4+1rd?: *#$#%& 0#r&/%1$ &7"#* .-r &,# @>ABC: @>AC: 14d @>D *#r/#*8
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■■Type 1 ●A basic combination of a manual pump and a single-acting cylinder. R-10PM ●To mount a pressure gauge, a mounting bracket such as T-1 (coupler MS1-150VC connection type), T-2, or T-5 (screw-in type) are required.
■■Type 2 ●An example of combination of an electric pump and a single-acting cylin- der. ●Select an electric pump according to the cylinder speed required. See the R-10PM cylinder speed table (on page 226). MS1-150VC
■■Type 3 ●If cylinders are used by one pump, a branch is required. ●Two types of branches are available: pump connection type and hose MS1-150VC x 2 R-10PM x 2 connection type (see page 167).
■■Type 5 ●A combination of a manual pump and a double-acting cylinder. ●To use a double-acting cylinder, a pump with a 4-way direction-control R-10PM valve is required. MD1-150VC
■■Type 6 ●A combination of an electric pump (with a 4-way manual direction-control valve) and a double-acting cylinder. R-10PM ●To use a double-acting cylinder, a pump with a 4-way direction-control valve is required.
■■Type 7●The direction control valve can be placed away from the pump to allow easy operation. R-10PM●Direction-control valves with a square flange are also available to secure a MD1-150VC direction-control valve to a panel, etc. L3/8-1
■■Type 8●If double-acting cylinders are used by one pump, a branch is required for both push and pull sides. As standard products, the BW-23 and -24 are available for two double-acting cylinders (see page 167). R-10PM x 2 MD1-150VC x 2 BW-23VC V-13C x 2
■■Type 12●An electric pump equipped with Esperblock valve mounting units.●This combination does not need piping joints or the like between valves. R-10PM x 3 MD1-150VC x 3 Also compact for easy circuit configuration and modification.
How to Select Hydraulic Cylinders ･･･････････ 12 and Handling Precautions Single-Acting Cylinders ･･･････････ 13 to 24 Double-Acting Cylinders ･･･････････ 25 to 33 Special Cylinders ･･･････････ 34 to 47 Cylinder Parts ･･･････････ 48 to 53 Data ･･･････････ 54 to 56
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Maximum operating pressure 70 MPa Model code structure Maximum output 100 to 2000 kN Stroke 15 mm LJ 1 - 15 VC Cylinder system Single-acting Stroke Attached coupler Return system Spring-return Maximum output (mm) VC : VC-70-R3 1 : 100kN S : S-1R Coupler connection port size Rc3/8 2 : 200kN T : ROC-13R ●Thin jack with 15 mm stroke for all models. 3 : 300kN -NC : W/O coupler ●500 kN and larger jacks have a handle. 5 : 500kN ●The cylinder tube and piston stop ring are plated with electroless 7.5 : 750kN nickel. 10 : 1000kN 15 : 1500kN For cylinder and pump selections, see page 54. 20 : 2000kN Single-acting cylinder LJ series
Hydraulic Cylinders Maximum operating pressure 70 MPa Model code structure Maximum output 50/100/200 kN Cylinder system Single-acting MC 05 - 25 VC Return system Spring-return Single-acting cylinder Attached coupler Coupler connection port size Rc3/8 MC series Stroke VC : VC-70-R3●The piston and the inside of the cylinder tube are plated. Maximum output (mm) S : S-1R●A special head cover is included. 05 : 50kN T : ROC-13R●Short type having a minimized overall length. 1 : 100kN -NC : W/O coupler 2 : 200kN For cylinder and pump selections, see page 54.
Maximum operating pressure 70 MPa Model code structure Maximum output 40 kN Cylinder internal diameter ϕ 28.6 S 04 - 15 VC Effective area 6.42 cm2 Cylinder system Single-acting Maximum output Attached coupler 04 : 40 kN VC : VC-70-R3 Return system Spring-return S : S-1R Coupler connection port size Rc3/8 T : ROC-13R ●The piston and the inside of the cylinder tube are plated. Single-acting cylinder -NC : W/O coupler S series Stroke (mm) For cylinder and pump selections, see page 54.
Hydraulic Cylinders Maximum operating pressure 70 MPa Model code structure Maximum output 50 kN Cylinder internal diameter ϕ 30.2 MS 05 - 50 VC Effective area 7.16 cm2 Cylinder system Single-acting Maximum output Attached coupler 05 : 50 kN VC : VC-70-R3 Return system Spring-return S : S-1R Coupler connection port size Rc3/8 T : ROC-13R Single-acting cylinder -NC : W/O coupler●The piston and the inside of the cylinder tube are plated. MS series Stroke (mm) For cylinder and pump selections, see page 54.
Maximum operating pressure 70 MPa Model code structure Maximum output 100 kN Cylinder internal diameter ϕ 43 MS 1 - 50 VC Effective area 14.52 cm2 Maximum output Attached coupler Cylinder system Single-acting 1 : 100 kN VC : VC-70-R3 Return system Spring-return S : S-1R Coupler connection port size Rc3/8 T : ROC-13R Single-acting cylinder -NC : W/O coupler ●The piston and the inside of the cylinder tube are plated. MS series Stroke (mm) For cylinder and pump selections, see page 54.
Hydraulic Cylinders Maximum operating pressure 70 MPa Model code structure Maximum output 100 kN Cylinder internal diameter ϕ 43 S 1 - 12 VC Effective area 14.52 cm2 Maximum output Attached coupler Cylinder system Single-acting 1 : 100 kN VC : VC-70-R3 Return system Spring-return S : S-1R Coupler connection port size Rc3/8 T : ROC-13R Single-acting cylinder -NC : W/O coupler●The piston and the inside of the cylinder tube are plated. S series Stroke (mm) For cylinder and pump selections, see page 54. ■■S1-100VC ■■S1-12VC/35VC ■■S1-55VC
Maximum operating pressure 70 MPa Model code structure Maximum output 200 kN Cylinder internal diameter ϕ 60.5 MS 2 - 75 VC Effective area 28.74 cm2 Maximum output Attached coupler Cylinder system Single-acting 2 : 200 kN VC : VC-70-R3 Return system Spring-return S : S-1R Coupler connection port size Rc3/8 T : ROC-13R Single-acting cylinder -NC : W/O coupler ●The piston and the inside of the cylinder tube are plated. MS series Stroke (mm) For cylinder and pump selections, see page 54.
Hydraulic Cylinders Maximum operating pressure 70 MPa Model code structure Maximum output 200 kN Cylinder internal diameter ϕ 65 S 2 - 25 VC Effective area 33.18 cm2 Maximum output Attached coupler Cylinder system Single-acting 2 : 200 kN VC : VC-70-R3 Return system Spring-return S : S-1R Coupler connection port size Rc3/8 T : ROC-13R Single-acting cylinder -NC : W/O coupler●The piston and the inside of the cylinder tube are plated. S series Stroke (mm) For cylinder and pump selections, see page 54.
Maximum operating pressure 70 MPa Model code structure Maximum output 300/400/500 kN Cylinder system Single-acting Ｓ 3 - 50 VC Return system Spring-return Maximum output Attached coupler Coupler connection port size Rc3/8 3 : 300 kN VC : VC-70-R3 4 : 400 kN S : S-1R ●The piston and the inside of the cylinder tube are plated. 5 : 500 kN T : ROC-13R For cylinder and pump selections, see page 54. Single-acting cylinder -NC : W/O coupler S series Stroke (mm)
Hydraulic Cylinders Maximum operating pressure 70 MPa Model code structure Maximum output 500/700 kN Cylinder system Single-acting S 5 - 53 VC Return system Spring-return Maximum output Attached coupler Coupler connection port size Rc3/8 5 : 500 kN VC : VC-70-R3 7 : 700 kN S : S-1R●The piston and the inside of the cylinder tube are plated. T : ROC-13R For cylinder and pump selections, see page 54. Single-acting cylinder -NC : W/O coupler S series Stroke (mm)
Maximum operating pressure 70 MPa Model code structure Maximum output Cylinder system 40/100 kN Single-acting Ｒ 04 - 15 VC Return system Load-return Maximum output Attached coupler Coupler connection port size Rc3/8 Single-acting cylinder 04 : 40 kN VC : VC-70-R3 R series 1 : 100 kN S : S-1R ●The piston and the inside of the cylinder tube are plated. MR series T : ROC-13R RJ series -NC : W/O coupler For cylinder and pump selections, see page 54. Stroke (mm) *For the MR and RJ series, only 100 kN type is availab
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