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A hydraulic valve is a mechanical device that regulates the flow of the hydraulic fluid in a hydraulic system. Hydraulic systems are typically high pressure systems, ranging from 200 Bar averaging 700 Bar upwards...

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A hydraulic drive system utilizes a pressurized working liquid to deliver power to machinery. Every system has many common aspects. Here we will focus on the hydraulic pump. Its purpose is to pressurize the hydraulic liquid that will be used to drive a machine. The pump can be used to pressurize liquid in what would be called an open loop system, or to re-pressurize liquid after it has driven a motor, known as a closed loop system. In both cases, pump types are matched to certain applications and have different specifications to fit into any process design scheme.

Hydraulic pumps are essential tools in order to pump liquid into the pump"s own outlet. They source out their power from mechanical forces and are capable of rotating and acting like a motor. In order to get the best type of this pump, it is essential to look into how it operates, at the same time check into the features it possesses.

It works based on Pascal"s Law which states that pressure in a static hydraulic fluid in a closed system is distributed evenly throughout the fluid. A hydraulic pump works on the principle of converting the mechanical energy and motion into hydraulic fluid power. Pumps are capable of rotating and acting just like a motor. They are usually powered by gas or electricity motor and also hand and air driven motor can also be found or utilized. In the fluid power industry there are three main types of these machinery used, which are basically the vane, gear, and piston pumps. One will find two different kinds which are used in hydraulic drive systems, these are hydrostatic and hydrodynamic. The major differences between the hydrostatic are that these are positive displacement models while hydrodynamic are typically fixed of variable displacements.

Generally, in a hydraulic pump, water or another liquid is highly pressurized and moved through various motors and cylinders. To control the liquid, various valves, hoses and tubes block or disperse the liquid creating the pressure and force without the need of an external power source. By using the kinetic energy (molecular energy) of the water/liquid to power the pump, no electricity is needed. And according to Pascal"s law, if you increase the pressure in one area ofa system, it increases throughout the system. That"s why most applications require Pressure Energy.

In order to drive or operate certain machinery, the hydrostatic drive system may be required. This system makes use of a hydraulic fluid under pressure, making it easier to operate such mechanisms. Also known as the hydraulic power transmission, this system generally includes valves, piping, and filters to help in guiding and controlling the system. It also includes the motor part of the transmission, in which a hydraulic motor or hydraulic cylinder is seen to be able to drive the machinery. And lastly, it also includes a hydraulic pump, driven either by an electric motor, a windmill, or a combustion engine, of which would be under the generator part of the transmission.

Pumps help with the right pressure for good machinery operations. A closer look at hydraulic pumps would show us that this particular unit of the whole system is indeed a critical ingredient for good use of machinery. Now let"s take a quick look at standard and electric hydraulic pumps.

The standard hydraulic pump is the single most important component in a hydraulic system; therefore, the pumps are equipped with mostly coated bushings to give a long life, withstand large temperature fluctuations, and at the same time have low internal friction. Of course, like many other types of pumps, the hydraulic pump also has a wide range of applications. Its application can be summarized as transferring and circulation of liquid within light industry and farming irrigation and pressure boosting. And it also can be applied in cooling systems and air-conditioning systems. Standard pumps are a cost effective and well approved solution for industrial applications.

Three types of electric hydraulic pumps are commonly used in the general fluid power industry: gear pumps, vane pumps and piston pumps. By definition, all three of these types of hydraulic pumps are referred to as positive displacement pumps.

By definition, a positive displacement pump transfers a set or precalculated amount of hydraulic fluid from a container or reservoir into a contained and pressurized hydraulic system. The next step is for the fluid to be transferred to a mechanical unit where the pressure can be converted into mechanical force.

In general, hydraulic systems tend to be delicate systems on their interior. Valves, seals and gauges can become damaged if dirt, debris or water were to become mixed with the hydraulic fluid. It is for this reason that all hydraulic systems will have some type of attached filtration system to keep the fluid clean.

The fact is that electric hydraulic pumps are relied on heavily in all areas of manufacturing today. The reasons are because they are durable, controllable and well sealed, which makes them the ideal pump for performing in a dirty environment.

Gear pumps, vane pumps, and piston pumps are the foremost types of hydraulic Pumps I. Gear pumps - uses gears to pump fluid by displacement. Hydraulic gearpumps are one of the most common types of pumps. There are several advantages and disadvantages to gear pumps. The advantages are: high speed, high pressure, and quiet operation. The disadvantages are: the use of four bushings in the liquid area and fixed end clearances.

II. Rotary vane pumps - a positive-displacement pump. They include a ring mounted inside a cylindrical case. There are a number of radial slots in which sliding vanes are located. Mounted to the case is the ring and the vanes are designed to press against the inside wall of the case. Hydraulic pressure or spring force or centrifugal force as the ring is rotated will cause the vane to be forced against the wall.

It is important to keep the pump clean and well-maintained and follow operating guidelines for best operation and longevity. It is best to keep the pump clean and keep foreign materials away from the piston area, so that the surface does not get damaged. Use the proper oil, and do not let the reservoir run dry. Do not exceed the pressure ratings on pumps that do not have an overload relief valve and take care when adjusting or re-setting pumps that have an overload valve.

Every mechanical part needs maintenance, so do hydraulic pumps. Obviously, theproper maintenance can keep mechanical products under good conditions. Otherwise, improper maintenance may lead to many problems which will then cause more serious problems. Therefore, you should do some preventive maintenance to avoid some unnecessary failures.

The preventive maintenance of the hydraulic pump involves many steps. It iswarned that the maintenance or repair procedures should be done after disconnecting the pump from the power supply. The following are some advice related with the preventive maintenance of the hydraulic pump.

Before selecting any type of hydraulic pump, it is essential to consider a few very necessary points like operating pressure, temperature and its frequency. There are less expensive, low-pressure models which will certainly provide satisfactory solutions to several applications that require minimal pressures (less than 200 psi). This type should not be considered for heavy industrial operations.

Increasing complexity of these modern hydraulic machineries has led not only to higher performance and operating pressures, but has also affected the bills at any break down event. One has to be proactive in maintaining hydraulic pumps and motors for their smooth operation. Here is the routine maintenance checklist to maintain these hydraulic machineries.

It is quite important for you to know that a hydraulic pump is a very vital component of construction, manufacturing, and machining equipment. It is responsible for a machine"s precision, its efficiency, and overall performance of an entire system. Various materials are used in hydraulic pumps to minimize wear and provide consistent performance. The type of material used varies according to pressures and temperatures that a hydraulic system will undergo.

When choosing a pump, it is recommended to consider factors like operating pressure, temperature, and frequency. For applications requiring minimal pressures, less expensive, low-pressure pumps are available.

Aeration: The presence of dispersed air bubbles in the system"s hydraulic fluid. Aeration can result in severe erosion of pump components when the bubbles collapse as they suddenly encounter high pressure when entering the discharge area of the pump.

Coupling: Consists of two parts Male (Probe) and female. Can be disconnected and connected quickly and contain check valves to prevent leakage of fluid when not fitted together.

Force: A push or pull acting upon a body. In a hydraulic cylinder, it is the product of the pressure on the fluid, multiplied by the effective area of the cylinder piston.It is measured in pounds or tons.

Lift: Elevation difference between the surface of the static water source and the center of the static water source and the center of the pump Open Center Valve: A valve, in which the inlet and outlet ports are open in the neutral position, allowing a continuous flow of oil from pump.

Open loop circuit: A system where the oil is drawn from a reservoir at atmospheric pressure, circulated by a pump under pressure, through valves, into an actuator and then returned to the reservoir at near atmospheric pressure. Most hydraulic systems are of this design.

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We take pride in being a leading manufacturer and designer of low. medium and high Pressure  Air-Driven Liquid Pumps. Including Air and Gas Boosters used in a variety of industries and applications. We continually develop new pressure pumps to meet the constant stream of newly emerging applications. Pressure Shop Online Store located in Houston TX USA.

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SC Hydraulics “Dry” Lubricated Air To Oil Pump, Buna-N Seals, Aluminum Bronze And Stainless Steel Construction. Suitable for Hydrorex units. www.hydrorex.comLiquids Handling pump: Water, Hydraulic, Oils, Glycol and many more.

When operating from 0 to rated hydraulic pressure, air consumption will be approximately 16 – 28 scfm of free air at 100 psi output. At lower air pressures and higher hydraulic pressures air consumption will be reduced proportionately to flow rates indicated.

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10-6 Series SC Hydraulic Pumps used on the 10-REX Series of Hydrorex standard units… Air drive liquid pressure pumps, low medium and high pressures with wide ranges of flow. Thirteen models are available with pressures up to 65000 Psi.

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SC Hydraulic Engineering is a leading manufacturer and designer of an ever growing line of high pressure, air-driven liquid pumps, as well as air and gas boosters which are being used in a variety of industries and applications.

Their business has been expanding since 1953 and offers liquid pressures as high as 65,000 psi and gas pressures up to 17,000 psi. They are continually developing new products to meet a never-ending stream of newly emerging applications. SC Hydraulic Engineering will continue to meet tougher, more demanding requirements for years to come.

L3 & L3C Series Liquid Pumps, capable of pressure >18,000 psig (1240 Bar). Commonly for jacks, punches, clamping, holding, bolt tensioning, presses, torque wrenches, valve actuation and pressure testing.

0-4 Series Liquid Pumps are the smallest of the SC "Standard" type pumps with a 4" diameter air cylinder and 1 1/4" stroke, capable of pressures < 22,000 psig (1520 Bar). Commonly used where fluid flow is not critical. Typical applications include proof and burst testing, clamping, pressing, jacks and any end use requiring very high pressure at low flows.

10-5 Series Liquid Pumps & D-5 Series Non Lubricated Liquid Pumps are the original and most common SC "standard" series pump capable of pressures < 55,000 psig (3800 Bar). Commonly used for bolt tensioning, filter presses, clamping, proof and burst testing, metal forming.

10-6 Series Liquid Pumps & D-6 Series Non Lubricated Liquid Pumps are the largest of the SC "standard" series pumps: 7" diameter air cylinder and 2 1/2" stroke, capable of pressures < 65,000 psig (4480 Bar). Commonly used where very high pressures are required at low flows. Applications include proof and burst testing to extreme high pressures, torque wrench actuation, bolt tensioning, aircraft jacks, filter presses, clamping, holding, metal forming.

L6 Series Double Acting Liquid Pumps are the newest pump manufactured by SC: 6" diameter air cylinder with stainless steel , chrome plated wetted parts. This double acting pump is capable of pressures < 11,000 psig (760 Bar). Commonly used where high pressure and high flow is required. Applications include press applications, hydrostatic testing and choke control applications.

SC offers a complete selection of air boosters for almost any application. From economical compact single-acting two and four-to-one models to double-acting two and five-to-one models they can size a unit or system to fit your exact requirement. Pressures can be boosted up to 680 psi (47 Bar) on the single-acting AB-7 and as much as 850 psi (59 Bar) on our double-acting ABD-5.

SC air driven gas boosters are self-contained units, using a cycling spool and pilot valve to provide automatic reciprocating action when air or gas is supplied to the air drive inlet.

SC builds every booster system to your unique requirements ? but builds them in less than the time that it takes competitors to provide a standard unit.

Air Sequence Valves were designed to be plumbed between the air supply FRL assembly and the air drive inlet port on SC 10-4, 10-5 and 10-6 series pumps. The valve is normally closed with a field adjustable opening pressure between 25 psig (1.7 Bar) and 100 psig (6.9 Bar).

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SC Hydraulic Engineering is a manufacturer and designer of an ever-growing line of high pressure, air-driven liquid pumps, as well as air and gas boosters, which are being used in a variety of industries and applications.

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When operating from 0 to rated hydraulic pressure, air consumption will be approximately 28 scfm of free air at 100 psi output. At lower air pressures and higher hydraulic pressures air consumption will be reduced proportionately to flow rates indicated.

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The Perfection Machining Company was founded in 1964 to design and manufacture replacement parts for the mining industry. Renamed Permco 4 years later, the family-owned business developed a wide array of replacement hydraulic parts and eventually expanded its manufacturing capabilities to include cast iron parts and the resulting complete units. Today, we maintain our focus on customer service and continue a decades-long tradition of developing fluid power systems that meet each of our customer’s specific needs. Permco’s product offering now includes gear and vane pumps/motors, flow dividers, intensifiers and a variety of accessories and components. Permco offers the highest quality product possible to our wide customer base of OEMs and distributors. Because we understand that our success depends on the success of our customers, we are committed to reducing customers’ costs and increasing the simplicity of doing business with us.

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The original and most common SC "standard" series pump with a 5 1/4" diameter air cylinder and 1 1/4" stroke. 16 ratios available with the highest ratio capable of hydraulic pressures up to 55,000 psig. Commonly used for bolt tensioning, filter presses, clamping, proof and burst testing, metal forming. The 10-500 series with it"s many ratios and modification options can be utilized anywhere a source of hydraulic pressure is required.

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A “High Pressure” History… An innovator and pioneer in the field of hydraulic engineering, SC Hydraulic has been manufacturing air-driven liquid pumps for more than a half of a century. Founded in 1953 by Bob Vedder and Willie Mohler, the company started with only a few core products. Basically air-driven liquid pumps. Today, SC Hydraulics" product line has expanded to include an extensive collection of air and gas boosters, power units, systems and selected high-pressure valves. The product line remained stable through the 1980’s seeing successful operation in an ever-increasing number of...

PRESSURE RATIO OLD & NEW PART NUMBERS In the mid 1990’s with the advent of a new inventory and computer system, SC Hydraulic Engineering was forced to change the part numbering system for better control and understanding. Prior to that time, a typical part number stated the basic series number, a ratio reference number, and a suffix if there were any modifications. Typically, a call out might be 10-500-1.5 or perhaps 10-600-20BA. The biggest change, and where some confusion may occur, is in the pressure ratio model call out for the various sizes available. The chart below can be used as an...

NO OTHER PUMPS OFFER ALL THESE ADVANTAGES Both pressure and volume of flow are easily and accurately controlled by a pressure regulator installed in the air supply line. Simple operating principle – SC air operated hydraulic pumps operate on the simple but efficient principle of pressure intensification through the use of differential areas. Fulfilling Boyle’s Law, a larger airdriven piston delivers pressure to a proportionally lesser diameter hydraulic piston, providing fluid flow at relatively higher pressures. Fluid Compatibility – Pumps can operate with almost any type fluid service...

Liquid Pump Cut-a-way SC Hydraulic Engineering – 1130 Columbia St. – Brea, CA 92821 – Tel 714-257-4800 – Fax 714-257-4810 – www.schydraulic.com Manufactured in the United States

10-4 SERIES 10-4 Series pumps have a 4” diameter air piston and a 1 ¼” stroke. Nine models are available with pressures up to 22,000 psig. When operating from 0 to rated hydraulic pressure, air consumption will be approximately 14 scfm of free air at 100 psi output. At lower air pressures and higher hydraulic pressures, air consumption will be reduced proportionately to flow rates indicated. Mounting may be in any position, vertical preferred. When mounting in an inverted position, a drain cock should be provided to drain off any liquid that may accumulate in the pilot valve air chamber....

1O1O-4 SERIES APPROXIMATE RATE OF DISCHARGE Outlet Pressure bar Outlet Pressure psig Outlet Pressure psig Liquid Flow litre/min. Liquid Flow litre/min. Outlet Pressure psig Outlet Pressure psig Liquid Flow litre/min. Liquid Flow litre/min. Outlet Pressure psig Outlet Pressure psig 7 SC Hydraulic Engineering – 1130 Columbia St. – Brea, CA 92821 – Tel 714-257-4800 – Fax 714-257-4810 – www.schydraulic.com Manufactured in the United States Liquid Flow litre/min. Liquid Flow litre/min.

APPROXIMATE RATE OF DISCHARGE Outlet Pressure psig Outlet Pressure psig Liquid Flow litre/min. Outlet Pressure psig 8 SC Hydraulic Engineering – 1130 Columbia St. – Brea, CA 92821 – Tel 714-257-4800 – Fax 714-257-4810 – www.schydraulic.com Manufactured in the United States Liquid Flow litre/min. Liquid Flow litre/min.

10-5 & D-5 SERIES 10-5 & D5 Series pumps have a 5 ½“ diameter air piston and a 1 ¼” stroke. Sixteen models are available with pressures up to 55,000 psig. When operating from 0 to rated hydraulic pressure, air consumption will be approximately 28 scfm of free air at 100 psi output. At lower air pressures and higher hydraulic pressures air consumption will be reduced proportionately to flow rates indicated. Mounting may be in any position, vertical preferred. When mounting in an inverted position, a drain cock should be provided to drain off any liquid that may accumulate in the pilot valve...

Model Code Use Top for 10-5 Use Bottom for D5 1O1O-5 & D5 SERIES APPROXIMATE RATE OF DISCHARGE Outlet Pressure bar 0 Outlet Pressure psig Outlet Pressure psig Liquid Flow litre/min. Liquid Flow litre/min. Outlet Pressure psig Outlet Pressure psig 10 SC Hydraulic Engineering – 1130 Columbia St. – Brea, CA 92821 – Tel 714-257-4800 – Fax 714-257-4810 – www.schydraulic.com Manufactured in the United States Liquid Flow litre/min. Liquid Flow litre/min. Outlet Pressure psig Outlet Pressure psig Liquid Flow litre/min. Liquid Flow litre/min.

Model Code Use Top for 10-5 Use Bottom for D5 1O1O-5 & D5 SERIES APPROXIMATE RATE OF DISCHARGE Outlet Pressure bar 0 Outlet Pressure psig Outlet Pressure psig 11 SC Hydraulic Engineering – 1130 Columbia St. – Brea, CA 92821 – Tel 714-257-4800 – Fax 714-257-4810 – www.schydraulic.com Manufactured in the United States Liquid Flow litre/min. Liquid Flow litre/min. Outlet Pressure psig Outlet Pressure psig Liquid Flow litre/min. Liquid Flow litre/min. Outlet Pressure psig Outlet Pressure psig Liquid Flow litre/min. Liquid Flow litre/min.

Model Code Use Top for 10-5 Use Bottom for D5 1O1O-5 & D5 SERIES APPROXIMATE RATE OF DISCHARGE Outlet Pressure psig Outlet Pressure psig Liquid Flow litre/min. Liquid Flow litre/min. Outlet Pressure psig Outlet Pressure psig * Recommended for continuous duty at pressure up to 30,000 psi. Intermittent duty above 30,000 psi. 12 SC Hydraulic Engineering – 1130 Columbia St. – Brea, CA 92821 – Tel 714-257-4800 – Fax 714-257-4810 – www.schydraulic.com Manufactured in the United States Liquid Flow litre/min. Liquid Flow litre/min.