what is a 2 stage hydraulic pump pricelist
A hydraulic hand pump is a simple, yet essential piece of equipment used in a variety of industries. They are vital for many force applications – especially in construction, manufacturing, and maintenance operations.
However, with so many different models on the market, it can be difficult to know which is best suited to your type of work. This guide will help you understand the different pump types and their features.
Before you go ahead and buy a hydraulic hand pump, it’s important to do your research and understand their differences. With so many to choose from, you will want to compare features and prices. It is also a good idea to assess the quality of the product and if it’s made by a reputable manufacturer.
A hydraulic hand pump does a simple job, which is to deliver pressurized hydraulic flow to a tool and then return it back to the pump reservoir. But that doesn’t mean you should take shortcuts and opt for the first one that appears in your internet search results. There are a few simple but important considerations to take on board that will steer you towards the right product.
When you are choosing a hydraulic hand pump, it is important to prioritize quality over price. A high-quality Enerpac pump will last longer and be more reliable than a cheaper model. You will save money in the long run as you won’t need to replace it for many years.
With each stroke of the handle on a single-speed hydraulic pump, hydraulic oil is drawn from the pump reservoir towards the tool by the same amount. For many applications, this simpler and lower-cost option is fine. But for projects needing greater flow, for example when oil is to be pumped to a large hydraulic cylinder (or multiple cylinders), a single-speed pump can be hard work.
The alternative is a 2 stage hydraulic pump (2 speed), which has the added advantage of delivering high flow at lower working pressures. This gets you faster to the point where the real work begins. It then automatically delivers low flow at high pressure just at the time when you need more control. Compared to a single-speed pump, some two-speed types can reduce the number of handle strokes by as much as 78%! For a more in-depth comparison read our other blog post.
Hydraulic hand pumps are available in a wide range of oil capacities. A small model typically has a usable capacity of around 20 in3 (327 cm3), but there are some with as much as 453 in3 (7423 cm3). A larger reservoir will give you more options but will obviously make the pump much heavier, so think about how much oil is really needed for the applications you intend to carry out.
Most Enerpac Hydraulic Hand Pumps can withstand pressures up to 10,000 psi (700 bar), but this isn’t always necessary. For lower working pressures up to 5,000 psi (350 bar) the P18 is a cost-effective single-speed option. However, if you need a 2 stage hydraulic pump go for the P1425000.
When it comes to the materials used for the main body of the pump, you have the choice of steel or glass-filled nylon. There’s plenty of configurations available in both types, so it really comes down to your personal preferences, weight, and the working environment. Metal-bodied pumps are the traditional tried and tested option that offer reassurance to many people. However, glass-filled nylon reservoirs are also incredibly durable, and these offer an unrivalled combination of strength, weight, and resistance to corrosion. A glass-filled nylon pump will be a few pounds lighter than steel equivalents.
A double-acting cylinder gives you a faster and more controlled plunger retraction, but you will need a pump designed specifically for this purpose. Take a look at the P842, P84, and P464 models.
Safety should always be the number one concern, so choosing a good quality pump from a reputable manufacturer is an essential first step. Some features and tips relating to safety include;
When working in extreme environments such as the oil & gas, or petrochemical industries, a hydraulic pump may be exposed to corrosive substances and extreme temperatures. For these situations consider pumps with corrosion-resistant materials such as stainless steel, nickel-plated valves and cylinders, anodization, and plastic-encapsulated metals. Viton® Seals will also offer heat and chemical resistance.
Would a foot pump suit you better? If crouching to activate your hand pump is an issue, or if you want to keep your hands free then a foot pump could be a good alternative option. Look at the P392FP which is a 2 stage foot pump with a robust steel frame.
For ad-hoc projects, a hand pump is likely to be the right choice. But for frequent and repetitive projects – and especially those with multiple cylinders a powered pump could be much better for you. Plug in electric and compressed air hydraulic pumps are common. For remote locations without mains power or a compressed airline the choices are battery and gasoline-driven pumps.
If your work involves using hydraulic cylinders buying a cylinder and pump set is a quick and easy way to get what you need, without the hassle of buying components separately. A set typically includes a single-acting hydraulic cylinder (aka a jack or ram), a two-speed pump, a 6-foot hose, calibrated gauge, and a gauge adaptor. Cylinder capacities vary from 5 to 100 tons and the pump options include hand or foot-operated models.
You can locate your nearest Enerpac distributor on our website. Or if you are based in the United States you can order your pump online directly from Enerpac.
Most people reading this article will be technical-minded engineers with a clear idea of the intended applications. With these projects in mind and an understanding of the key points we’ve covered above, hopefully, you will be in a good position to select the best hydraulic hand pump for your future projects. Here is a summary of the key considerations:
Model EZ-F20 is an all aluminium construction, high pressure Hydraulic Gear Pump with 8 displacement sizes from 0.24 to 1.52 cu.in/rev. (4 to 25 cm3/rev).
The standard mounting flange is SAE A – 2 bolt A, standard ports are SAE-12 inlet and SAE-10 outlet. The standard drive shaft is a 5/8 inch diameter straight shaft with5/32 straight key.
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A two-stage hydraulic pump is two gear pumps that combine flow at low pressures and only use one pump at high pressures. This allows for high flow rates at low pressures or high pressures at low flow rates. As a result, total horsepower required is limited.
Pumps are rated at their maximum displacement. This is the maximum amount of oil that is produced in a single rotation. This is usually specified in cubic inches per revolution (cipr) or cubic centimeters per revolution (ccpr). Flow is simply the pump displacement multiplied by the rotation speed (usually RPM) and then converted to gallons or liters. For example, a 0.19 cipr pump will produce 1.48 gallons per minute (gpm) at 1800 rpm.
Simply put, gear pumps are positive displacement pumps and are the simplest type you can purchase. Positive displacement means that every time I rotate the shaft there is a fixed amount of oil coming out. In the diagram shown here, oil comes in the bottom and is pressurized by the gears and then moves out the top. The blue gear will spin clockwise. These pumps are small, inexpensive and will handle dirty oil well. As a result, they are the most common pump type on the market.
I found that I was constantly waiting for the cylinder to stroke so that I could insert the next piece. I was really good at determining how much stroke I would need so that wasn’t wasting time over stroking the cylinder.
A piston pump is a variable displacement pump and will produce full flow to no flow depending on a variety of conditions. There is no direct link between shaft rotation and flow output. In the diagram below, there are eight pistons (mini cylinders) arranged in a circle. The movable end is attached to a swashplate which pushes and pulls the pistons in and out of the cylinder. The pistons are all attached to the rotating shaft while the swashplate stays fixed. Oil from the inlet flows into the cylinders as the swashplate is extending the pistons. When the swashplate starts to push the pistons back in, this oil is expelled to the outlet.
So, we don’t actually turn one of the pumps off. It is very difficult to mechanically disconnect the pump, but we do the next best thing. So earlier in the article I mentioned that pumps move oil they don’t create pressure. Keeping this in mind, we can simply recirculate the oil from the pressure side back to the tank side. Simple. So, let’s look at this as a schematic.
Luckily, turning off the pump is quite simple and only involves two components: a check valve and an unloader valve. The check valve is there to keep the higher-pressure oil from the low flow pump separate from the oil in the high flow pump. The higher-pressure oil from the low flow pump will shift the unloader valve by compressing the spring. This allows flow from the high flow pump to return to the suction line of the pump. Many pumps have this return line internal to the pump, so there is no additional plumbing needed. At this point, the high flow pump uses little to no power to perform this action. You will notice that the cylinder speed slows dramatically. As the log splits apart, the pressure may drop causing the unloader valve to close again. At this point, the flows will combine again. This process may repeat several times during a single split.
The graph above shows the overlay of a performance curve of a piston pump and two stage gear pumps. As you can see, the piston pump between 700 psi and 3000 psi will deliver the maximum HP that our engine can produce and as a result, it will have maximum speed. Unfortunately, it will also have maximum cost. If we are willing to sacrifice a little performance, the two-stage pump will work very well. Most of our work is done under 500 psi where the two pumps have identical performance. As pressure builds, the gear pump will be at a slight disadvantage, but with good performance. The amount of time we spend in this region of the curve is very little and it would be hard to calculate the time wasted.
After the pump on my log splitter died, I replaced it with a two-stage pump. While I was missing out on the full benefits of the piston pump, there was a tremendous increase in my output (logs/hr.). I noticed that instead of me waiting on the cylinder to be in the right position, I was now the hold up. I couldn’t get the logs in and positioned fast enough. What a difference!
As you go from a standard two-stage pump to your own custom design, you will find that you will need to add the check valve and unloader separately. However, there are many available cartridges manifold out there already that make this simple. Some even have relief valves built in!
Two stage pumps are wonderful creations! They allow for better utilization of pressure, flow and power by giving you two performance curve areas. They also show their versatility in conserving power which leads to energy savings while remaining inexpensive. A lot of these pumps come pre-made and preset, but you can make your own! See if your next project can get a boost from one of these wonderful devices.
Enerpac C-604, Parker 3000 Series, Safeway S30 Series, Stucchi IVHP Series, Perfecting T Series, Snap Tite 76 Series, Dnp PVM Series, Faster PVVM Series
Push Button Stop/ Start, Lever Valve Action - Control lever forward: Pump into hose A, Returns to reservoir on hose B. Control lever neutral: Returns to reservoir on hose A and B. Control lever backward: Pump into hose B, Returns to reservoir on h
The ordering and shipping was easy. Showed up in just a few days. I bought this one because it says it’s rebuildable components. Hoping I don’t need that but it’s nice to have. I’m a little disappointed in the plastic coverings on the motor. Would like to have seen metal because it’s in a metal shop setting. The valve handle hits the pressure gauge in the far right hand position. Overall I think it’s going to serve it’s purpose well. I’m using it on a 20 ton shop press.
I ordered this approximately one month ago and received it within 5 days. Hook up to my project was easy and where I had a technical question I received a quick response from TEMCo. Owner"s / Operator"s manual could be considerably improved which is the reason I"ve not given more stars..
In the small image placed on the upper right corner of the product picture, the pressure connections of pump and cylinder are displayed. The matching cylinders from our product range (always yellow or turquoise) have the same small image in their product picture. This way the matching cylinders are easily recognisable.