definition of kelly hose manufacturer
A large-diameter (3- to 5-in inside diameter), high-pressure flexible line used to connect the standpipe to the swivel. This flexible piping arrangement permits the kelly (and, in turn, the drillstring and bit) to be raised or lowered while drilling fluid is pumped through the drillstring. The simultaneous lowering of the drillstring while pumping fluid is critical to the drilling operation.
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Flexible drilling rubber hoses play an important role in petroleum extraction. They should suffer high operating pressure, extreme operating temperature, abrasion and other inferior elements. Our special compounded synthetic rubber has been proven an effective and economical way to reject these problems. All our oilfield drill hoses are manufactured as API 7K or other related specifications.
Steel cable reinforcement loads most working pressure up to 15,000psi. The wires are usually zinc-plating or copper platting to improve steel wire resistant against rust and corrosion. Due to the thick reinforcement, the hoses should be handled or stored in correct way to avoid kicking or crushing. They will substantially decrease their rated operating pressure.
Rotary hose, Kelly hose, cement hose, mud hose, jumper hose and vibrator hose and choke & kill hoses are the most popular oilfield rubber hoses. They convey high-pressure drilling fluid from one place to another. Many end fittings are provided to satisfy different applications. Most end fittings are made according to API standards. Special order is also available.
Kelly hose is used to connect the standpipe to the swivel. It allows the drill string to be raised and lowered while the drill fluid is pumped through it. Kelly line usually contains two layers of plated steel cables to reach 5000 psi operating pressure. Inside tube is made of special NBR to improve abrasion and corrosion capability. Rubber cover is compatible with the ozone, sunlight and oils for a long time. It is supplied with multiple end fittings – API flanges, threads, butt-welded union and other as specified.
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A rotary/pumper hose is used in oil well drilling. It acts as the crucial instrument in the connection being made between the standpipe and the swivel.
A rotary hose is also used as a means of permitting the kelly to be either raised or lowered through the drilling process while also allowing the drill bit to be raised with the drillstring. For this reason, it is also often referred to as a “kelly hose.”
Rotary hoses also function during the process that allows the drilling fluid to be pumped through the hose when the bit and drillstring are raised and lowered.
This process is imperative in the completion of the drilling process. The drillstring portion of the drilling line and the connection to the rotary hose is thus crucial.
A large-diameter (3- to 5-in inside diameter), high-pressure flexible line used to connect the standpipe to the swivel. This flexible piping arrangement permits the kelly (and, in turn, the drillstring and bit) to be raised or lowered while drilling fluid is pumped through the drillstring. The simultaneous lowering of the drillstring while pumping fluid is critical to the drilling operation.
Made of heavy rubber and steel cables the hose is basicly flexible piping that allows the Kelly and the bit and drill string to be raised and lowered while the drilling fluid is pumped through drill string.
lowering the drill string and pumping drilling mud is very important to the drilling process and when these hoses go down or fail in service a entire rig can shut down.
Made of heavy rubber and steel cables the hose is basicly flexible piping that allows the Kelly and the bit and drill string to be raised and lowered while the drilling fluid is pumped through drill string.
Rotary Drilling/Pumper hose is mainly used for conveying water-based or oil-based mud and other fluids in the working temperature of -30 °C to +82 °C.
The reinforcement is made from 2-8 layers of high tensile and high strength spiraled steel wire, making the hose have solid structure and resistant to high pressure.
The cover is made from high quality synthetic rubber, mainly chloroprene rubber, making the hose resistant to abrasion, corrosion, cut, weather, ozone, aging and sunlight.
A Kelly hose (also known as a mud hose or rotary hose) is a flexible, steel reinforced, high pressure hose that connects the standpipe to the kelly (or more specifically to the goose-neck on the swivel above the kelly) and allows free vertical movement of the kelly while facilitating the flow of drilling fluid through the system and down the drill string.
Flexible drilling rubber hoses play an important role in petroleum extraction. They should suffer high operating pressure, extreme operating temperature, abrasion and other inferior elements. Our special compounded synthetic rubber has been proven an effective and economical way to reject these problems. All our oilfield drill hoses are manufactured as API 7K or other related specifications.
Steel cable reinforcement loads most working pressure up to 15,000psi. The wires are usually zinc-plating or copper platting to improve steel wire resistant against rust and corrosion. Due to the thick reinforcement, the hoses should be handled or stored in correct way to avoid kicking or crushing. They will substantially decrease their rated operating pressure.
We are global leader in the design, manufacture and supply of high pressure hoses.As drilling operation methods evolve, become deeper, with increasing pressure and higher temperatures,
We have over 50 years of experience in metallic reinforced bonded elastomer hoses and has been the first company to obtain certification for all three governing industry standards: API 7K, 16C and 17K standard.
We have since built up a broad portfolio for a variety of drilling applications, such as flexible choke & kill Lines, rotary & vibrator hoses, managed pressure drilling hoses to meet the needs of both onshore & offshore drillers and distributors.
Our key offering includes rotary drilling / vibrator hose grade D and E, choke and kill, cement and sour hoses. The supports the pumping of mud at very high pressure during drilling and exploration campaigns.
Protects the polymer lining from mechanical damage, prevents blistering in case of high pressure gas service and decompression with vacuum service, supports the wall of the flexible hose.
The lining material is selected to withstand chemical and heat effects of drilling mud, well effluents, cement slurry, hydraulic fluid or whatever substance is conveyed through the hose.
High-pressure mud hose also called rotary hose, vibrator hose or jumper hose, is used to convey drilling fluid from mud pump to the mud standpipe manifold on the drill floor.
A kelly hose is a piece of mining equipment. Specifically, it refers to a piece of equipment used in the mining of fluid or semi-fluid resources, such as oil and natural gas. The main purpose of a kelly hose is to allow the drill string to be raised and lowered at the same time that drill fluid is being pumped through it. This is important, as drill fluid is critical to the mining process.
In most cases, a kelly hose is classified as a large-diameter hose. This means that the inside diameter is usually between 3 and 5 inches (about 7.6 cm and 12.7 cm). This wide diameter allows for a significant rate of flow and reduces the likelihood of a blockage occurring in the hose.
The kelly hose must also be able to withstand large amounts of pressure. This applies primarily to the pressure of the fluid flowing through the hose. For this reason, it is often made of highly durable material and is generally reinforced with steel.
In a derrick or drilling rig, the kelly hose connects the standpipe, which is the rigid metal shaft that delivers the mining fluid, to the swivel, which is the piece that supports the weight of and controls the rotation of the drill string. Its purpose is to provide a flexible drilling fluid conduit, as a rigid conduit would be unable to move with the swivel and would therefore disallow movement of the drill string and, subsequently, the bit.
The drilling fluid, sometimes called drilling mud, carried by a kelly hose is critical to operations in several ways. It keeps the bit cool, which helps reduce friction and failure. It also cleans the bit and carries away drill cuttings so they cannot damage the drill assembly. Some varieties are used for additional purposes, such as preventing corrosion and providing hydrostatic pressure. Drilling fluid is not necessarily fluid, but may, in fact, be a solid, liquid, gas or other combined form.
The kelly hose is so named because of its connection with the kelly, the actual mechanical piece that ejects the drilling fluid over the drill string. It may alternatively be called a mud hose or a rotary hose. Failure can occur, despite the rugged construction of the hose. Such failure can lead to damage to the rig or a failure to operate. Failed kelly hoses must be repaired or replaced before mining operations can safely and effectively resume.
ISO 9001:2000 certified custom manufacturer of abrasion, oil & weather resistant reinforced hose with tubes, covers & fittings for rotary drilling & exploration work. Hose are available in various models with specifications including 2 1/2 in. to 5 in. ID, 3.06 in. to 8.90 in. OD, 5 ft. to 100 ft. length, 2500 psi to 7500 psi rated working pressure, 48 in. to 72 in. minimum bend radius, 3 in. to 6 in. API thread, 2 in. to 3 in. NPT thread, minus 40 degrees F to plus 200 degrees F operating temperature & 3.9 lbs. to 43.6 lbs. weight/ft.
Drilling hose also called Oilfield drilling hose, rotary drilling hose, is hollow, thin-walled, steel or aluminium alloy piping that is used on drilling rigs. It is hollow to allow drilling fluid to be pumped down the hole through the bit and back up the annul-us. It comes in a variety of sizes, strengths, and wall thicknesses, but is typically 27 to 32 feet in length (Range 2). Longer lengths, up to 45 feet, exist (Range 3).
Oilfield drilling hoses have found their wide application in the extraction of minerals such as oil & gas drilling. With the help of the drill pipe, a drilling mud is injected into the well at a very high pressure, most often technical water, hydrogel solution or clay-based solutions. The drill hose is also used between oil tankers and drilling wells in the sea. Drilling hoses can be used on stationary and mobile drilling rigs, for drilling wells in the sea.
The drilling rotary hose is suitable for flexible connection between the top of the drilling riser and the swivel which can move vertically. It resists corrosion of hydrogen sulfide and can deliver water, oil, mud high‐pressure media.
Rotary drilling hose is mainly used for conveying water-based or oil-based mud and other fluids in the working temperature of -30 °C to +82 °C. It is often used for oil fields, cement repairing, geological exploration and water conveyance for coal excavation. It is composed of three parts: tube, reinforcement and cover. The tube is made from NBR, which is resistant to abrasion, corrosion and oils. The reinforcement is made from 2-8 layers of high tensile and high strength spiraled steel wire, making the hose have solid structure and resistant to high pressure. The cover is made from high quality synthetic rubber, mainly chloroprene rubber, making the hose resistant to abrasion, corrosion, cut, weather, ozone, aging and sunlight. The hose has longer service life as a result.
Cover: high quality synthetic rubber, mainly chloroprene rubber, making the hose resistant to abrasion, corrosion, cut, weather, ozone, aging and sunlight.
As drilling operation methods evolve, become deeper, with increasing pressure and higher temperatures, JYM can provide a range of drilling and cementing hose solutions to meet these challenging conditions. Our key offering includes rotary drilling / vibrator hose grade D and E, choke and kill, cement and sour hoses. The JYM range supports the pumping of mud at very high pressure during drilling and exploration campaigns.
JINYUAN RUBBER CO., LTD. has been an important partner of many famous customers including America, East Asia, Africa and other countries and regions in the world. Oilfield drilling hoses are vital components for rig drilling systems. Rotary drilling hose, mud hose, cement hose, Kelly hose, vibrator hose are working under high-pressure. Once the hose failure, it will cause catastrophic damage to the equipment, body health and property. Our professional engineers can help you solve any problem in safe storage, handling and other technical problems. Our drilling hoses are equipped with API end fittings – flanges, NPT threads and butt-weld unions to meet requirements on the market. Bespoke end fittings are also available. Hose quality is our life. It is our aim to provide constantly high level of quality. All production processes and procedures have been strictly inspected. The final inspection before shipment is the strictest and any inferior products are not allowed in our company. When you purchase our products, we will provide considerable after-sales service. If the drill rotary hoses fail in warranty time, they can be returned without costing you one cent of shipment.
New rubber compounds, higher working pressures and temperatures, stricter environmental and safety regulations – all make hose selection a challenge. At Gates, we make it easy. That’s because our line of high pressure oilfield hoses are made with the demands of today’s drilling methods in mind. From rotary-vibrator drilling hoses to choke and kill hoses, find oilfield hoses built tough to handle the pressure.
13 Causes Of Hose Failure 1) Mis-application -Perhaps the greatest cause of failure is using a hose, fitting, or clamp in an application that it is not designed for.
2) Kinking at or near the fittings -Once the barb of the fitting cuts into the tube of the hose, the product being conveyed can escape into the reinforcement and eventually lead to bubbling or blistering of the cover within several feet of the end.
3) Temperature Exposure- As temperature increases pressure ratings decrease. Excessive hot or cold temperatures will lead to discoloration, cracking, or hardness - as well the build up of static electricity if hose wire has not been ground properly.
5) External damage to hose carcass -Kinks, crushed sections, and cover damage which exposes reinforcement will eventually break down the reinforcement and lead to a hose failure.
6) Exceeding the minimum bend radius -Kinking, crushing, or forcing a hose to bend beyond its minimum bend radius (measured from the inside edge of the hose, not the centerline). This is commonly seen on high pressure hoses or vacuum hoses.
7) Defective hose or improperly installed or selected clamp -Failure from a defective hose will typically occur in the first few hours of service, such as pin holes, blow-outs, or tube and cover separation. Improperly installed or selected clamps can result in the coupling ejecting from the end of the hose. Always confirm the manufacturer recommendations based on STAMPED information.
8) Tube or cover not compatible with fluids or environment -Usually results in discoloration, swelling, sponginess, or the breakdown of the hose carcass. For material handling hoses, always rotate to ensure even wear of the hose tube.
9) Old age -Hose is not ‘pipe’, it is a flexible component that will degrade over time. Shelf or service life will range from 1 to 20+ years, depending on its composition, application, and environment. Older hoses become discoloured, stiff, or burst at low pressures.
10) Incorrect hose length -Too short of a length does not allow the hose to expand/contract due to changes in pressure or temperature and causes excessive stress on the fittings or hose reinforcement.
11) Twisting hose during installation or service -Twisting a hose rather than naturally bending the hose will reduce life. It is estimated a 7% twist when installing a hose in a permanent application can reduce hose life by 90%.
12) Poor workmanship -Hose and fittings are made of a unique blend of different materials with complex manufacturing methods - human error, inconsistent machinery, or poor product quality or raw materials can result in defects or variances greater than allowable tolerances. As for failure at the end fitting, ends blowing off assemblies can be a result of sub-standard coupling procedures or due to the “mixing-and-matching” of incompatible hose, couplings, or clamps.
13) Contaminated media being transferred -Foreign particles or residue in the fluid or air can flow through the tube and break it down or wear it out prematurely. Always clean hoses prior to installing in field to ensure there is no cross-contamination.
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From 2003, Letone has always been committed to manufacturing rubber hose for 14 years, which provides high-grade and high-end rubber hose for the field of spaceflight and maritime industry, petroleum industry and highway, and PLA etc. Just as careful and elaborate rubber hose, LETONE has now become a high-tech enterprise integrating research, production, sales and services after years of steady development, shining brilliantly in the international market as an iconic enterprise among China"s rubber hose.
By 2016, Letone has built 4 world-class manufacture bases which cover a total area of over 80,000 m2, and accomplished an annual production value of RMB 5 billion.
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Service is the soul of a brand. So, LETONE integrates service into each segment of the life cycle of every order from pre-sale, in-sale until after-sale, and offers "consultancy" and "manager" service.