kelly hose drilling free sample

Flexible drilling rubber hoses play an important role in petroleum extraction. They should suffer high operating pressure, extreme operating temperature, abrasion and other inferior elements. Our special compounded synthetic rubber has been proven an effective and economical way to reject these problems. All our oilfield drill hoses are manufactured as API 7K or other related specifications.

Steel cable reinforcement loads most working pressure up to 15,000psi. The wires are usually zinc-plating or copper platting to improve steel wire resistant against rust and corrosion. Due to the thick reinforcement, the hoses should be handled or stored in correct way to avoid kicking or crushing. They will substantially decrease their rated operating pressure.

Rotary hose, Kelly hose, cement hose, mud hose, jumper hose and vibrator hose and choke & kill hoses are the most popular oilfield rubber hoses. They convey high-pressure drilling fluid from one place to another. Many end fittings are provided to satisfy different applications. Most end fittings are made according to API standards. Special order is also available.

In an effort to prevent kinking, binding or snagging of kelly spinner hoses during the raising and lowering of said hoses together with a rotary hose in oil drilling rigs, it is known to tape the kelly spinner hoses to the rotary hose which provides the drilling fluid. There is a serious defect in this arrangement since the kelly spinner hoses and the rotary hose are used independently in the sense that they are under different pressures at different times. Thus, for example, the kelly spinner hoses will not be pressurized with air when the rotary hose is pressurized with the drilling fluid. Since the pressurization of the rotary hose is typically in the range of from four thousand to five thousand psi, the hose is substantially elongated typically from about six to ten inches. This results in substantial straining of the kelly hoses. By the same token the kelly hoses when they are pressurized, are strained due to the fact they are prevented from moving relative to the rotary hose. Further, these strains have a tendency to rupture the tape leaving the kelly spinner hoses free to move independently which is a serious hazard for rig personnel since, if one of these hoses ruptures or separates from the fittings attached to the kelly swivel it will whip violently incident to the exhausting of the high pressure air through the rupture or the freed end of the hose. All of these problems have been solved by this invention by providing guides for the kelly hoses which attach to the rotary hose and permit the kelly hose and the rotary hose to move freely axially relative to each other while preventing kinking, binding and snagging while the hoses are raised and lowered. In addition, the invention facilitates the installing and disconnecting the kelly spinner hoses. The life expectancy of the kelly spinner hoses is increased, reducing down time.

The invention is a safety guide for kelly spinner hoses in drilling rigs and a plurality of said safety guides in combination with kelly hoses and a rotary hose. Each safety guide comprises a pair of opposed rings, each adapted to receive and guide a kelly spinner hose, and a device for securing the rings to a rotary hose substantially in a plane perpendicular to the axis of the rotary hose. Advantageously, each ring has a rigid integral loop member and the securing device comprises a flexible band passing through said loop members. It is preferred to secure the band to the rotary hose with a buckle. In the combination, a plurality of the safety guides are spaced along the length of the rotary hose, preferably substantially equidistant.

FIG. 3 is an elevational view showing a guide in accordance with the invention in association with the kelly spinner hoses and the rotary hose of the rig of FIG. 1;

Referring to FIG. 1, an oil drilling rig 2 has a derrick 4 having a hoist 6 provided with a lifting hook 8 which is adapted to engage a ring 10 (FIG. 2) attached to a swivel fitting 12 which in turn is connected to a kelly indicated at 16 adapted to connect with a rotary table 18 (FIG. 1). A kelly spinner 20 rotates kelly 16 and is supported by a turn buckle 22 connected to swivel fitting 12.

A rotary hose 26 is connected by a fitting indicated at 28 (FIG. 2) to swivel fitting 12. Rotary hose 26 is connected to a stand pipe 30 which is adapted to deliver a drilling fluid as indicated at 32 (FIG. 1). Kelly spinner hoses 40 and 42 are connected to Kelly spinner 20 and are respectively connected to their delivery pipes 44 and 46 as indicated at 48 and 50 (separated for clarity in FIG. 1, but actually close to fitting 32).

Kelly spinner hoses 40 and 42 are each guided by a plurality of guides 60 in accordance with the invention which are substantially equally spaced along the length of rotary hose 26.

As best seen in FIG. 4, each guide 60 has a pair of opposed guide rings 62 and 64 through which hoses 40 and 42 pass respectively. Guide ring 62 has an integral member loop member 66 which runs substantially perpendicular to a plane through ring 62 and has a relatively narrow opening 68 (FIG. 3). Likewise, guide ring 64 has an integral loop member 72 running substantially perpendicular to the plane of ring 64 and having a relatively narrow opening 74.

A band 78 passes through openings 68 and 74 and around rotary hose 26 to which it is tightly secured by buckle 80. Buckle 80 has a flat plate 82 to which is secured a loop 84 (FIG. 5) and outwardly and downwardly extending opposed fingers 86, 86. The inner end 90 of band 78 passes between plate 82 and loop 84 and between back plate 82 and fingers 86, 86 and is bent back on itself inside of plate 82. Band 78 is then run around rotary hose 26 twice passing through loop members 66 and 72 and between plate 82 and both loop 84 and fingers 86 twice to form two loops indicated at 96 and 98 in FIG. 4 and then outer end 92 is turned back on itself over loop 84 and passed inside of fingers 86, 86 thus securing the rings 62 and 64 to rotary hose 26 (FIGS. 4 and 5).

The guides 60 are substantially equally spaced along hose 26 advantageously at a distance of from about 96 to about 144 inches. It will be seen that since the kelly spinner hoses 40 and 42 are loosely received in guide rings 62 and 64 each of the hoses 40, 42 and 26 can move freely axially relative to each other. Should one of the hoses 40 or 42 become detached from the kelly spinner it will be prevented from dangerous whipping. While a variety of materials may be used to make the guides 60, it is preferred to employ stainless steel for all the parts. The guide rings 62 and 64 are conveniently welded to loop members 66 and 72 as indicated at 100 and 102 respectively in FIGS. 3 and 4.

The main advantage of a kelly hose is that it helps you move water from one point to another without much struggle. Hose pipes are also versatile and can be used for various activities in your home or at your workplace. Moreover, rubber horse pipes are durable since rubber is a strong material. This means that you won’t need to replace it often. Additionally, rubber hoses are less prone to cuts and abrasions. Another advantage of this hose pipe is that it absorbs shocks and vibrations. Also, there is no need for specialized bending or brazing since it can bend easily. Lastly, it reduces pressure surges and lubricates itself.

When buying a kelly hose, there are several factors that you need to consider, including length, couplings, thickness, and price. The length of the kelly hose is an important factor to consider. If you are taking the water to the furthest corner of your compound, consider getting a longer pipe for convenience. Also, if you are watering a large garden, a longer pipe will serve you better. Couplings or horse pipe fittings are also another important consideration. These are the accessories that help you connect your pipe to the water source. They can either be made from brass or plastic. Some people prefer plastic couplings since they are lightweight, but they can break easily. Brass fittings are heavier but long-lasting. Lastly, consider the thickness of the pipe. This refers to the number of layers used to make the kelly hose. Thickness determines the weight of the pipe and ease of bending.

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Kelly hose is used to connect the standpipe to the swivel. It allows the drill string to be raised and lowered while the drill fluid is pumped through it. Kelly line usually contains two layers of plated steel cables to reach 5000 psi operating pressure. Inside tube is made of special NBR to improve abrasion and corrosion capability. Rubber cover is compatible with the ozone, sunlight and oils for a long time. It is supplied with multiple end fittings – API flanges, threads, butt-welded union and other as specified.

AUTHORIZATION FOR EXPENDITURE (AFE)A document used to estimate the cost of drilling a well or installing major equipment facilities in an oil field. The AFE is submitted to management and/or industry partners in the activity for their authorization and approval of the expenditure. The AFE is a budgetary device; when the project is complete, the operator collects invoices of actual work done and compares it to the AFE, should the project come in under budget, he refunds the balance. If the project has cost overruns, the operator submits additional invoices to the participants.

DEVELOPMENT DRILLING– A development well is generally a well drilled as an additional well to the same oil and gas reservoir as other producing wells and not more than one location away from a producing well.

DRILLING MUD –A special mixture of clay, water, and chemical additives pumped down hole through the drill pipe and drill bit. The mud cools the rapidly rotating drill bit; lubricates the drill pipe as it turns in the well bore; carries rock cuttings to the surface; and serves as plaster to prevent the wall of the bore hole from crumbling or collapsing. Drilling mud also provides the weight or hydrostatic head to prevent extraneous fluids to entering the well bore and to control down-hole pressures that might be encountered.

DRY-HOLE COST –The cost of drilling the well; also known asDRILLING COST. Completion costs are in addition to drilling costs but only come due if the well locates producible oil or gas.

FARM OUT AGREEMENT– A form of agreement between oil operators whereby the owner of a lease who is not interested in drilling at the time agrees to assign the lease or a portion of it to another operator who wishes to drill the acreage. The seller may or may not retain an interest (Royalty or production payment) in the production.

FLANGE-UP– Oil-field slang meaning to finish the job. Derived from work with pipe having flanges (rims) on the ends; this pipe is bolted together at those flanges; the pipe can carry liquids once it is “Flanged Up.”

GAS-CUT MUD– Drilling mud aerated or charged with gas from formations down hole. The gas forms bubbles in the drilling fluid. Gas-cut mud may indicate commercial quantities of gas present in the formation.

GAS KICK– Pressure from down hole in excess of that exerted by the weight of the drilling mud, causing loss of circulation. If the gas pressure is not controlled by increasing the mud weight, a kick can violently expel the column of drilling mud resulting in aBlow-out.

INFILL DRILLING –Wells drilled to fill in between established producing wells on a lease to increase production from the lease. SeeDevelopment Drilling.

INTANGIBLE DRILLING COSTS –Expenditures made by an operator for labor, fuel, repairs, hauling and supplies used in drilling and completing a well for production. Intangible drilling costs include also the construction of derricks, tanks, pipelines on the lease, buildings, and preparation of the drill site but does not include the cost of materials or equipment. A rule of thumb is: do the items for which expenditure were made have any salvage value? If not, they qualify under the tax laws as intangible drilling costs.

INTERMEDIATE STRING– SeeCasing. There may be several strings of casing in a well, one inside another. The first casing put in a well is called Surface Pipe which is cemented into place and serves to shut out and protect shallow water formations and also as a foundation or anchor for all subsequent drilling activity. Extremely deep wells will often have an “intermediate string” cemented in place to protect and preserve the well bore as the remaining hole is drilled and completed.

JACK–KNIFE RIG– A mast-type derrick whose supporting legs are hinged at the base. When the rig is to be moved, it is lowered or laid down intact and transported by truck.

JOINT– A length of pipe, casing, or tubing usually from 20 to 30 feet long. On a drilling rig, drill pipe and tubing are lowered into the hole the first time one joint at a time. When pulled from the hole and stacked in the rig, they are usually pulled two, three, or four at a time. These multiple-joint sections are calledStands.

KELLY– The first and sturdiest joint of the drill column; a thick-walled, hollow steel forging with two flat sides and two rounded sides. When fitted into the square hole in the rotary table will rotate the kelly joint and thence the drill column and drill bit. Attached to the top of the kelly is the swivel andmud hose.

KELLY HOSE or MUD HOSE –This is a flexible, steel-reinforced, rubber hose connecting the mud pump with the swivel and kelly joint on the drilling rig. Mud is pumped through the mud hose to the swivel and down through the kelly joint and drill pipe to the drill bit at the bottom of the hole.

LOSS OF CIRCULATION– A condition that exists when drilling mud pumped into the well through the drill pipe does not return to the surface. This serious condition results from the mud being lost in porous formations, a crevice or cavern penetrated by the drill bit.

LOST CIRCULATION MATERIAL –Material that is added to the drilling mud when circulation is lost to assist in plugging the breached area of the well bore.

MUD –A special mixture of clay, water, and chemical additives pumped down hole through the drill pipe and drill bit. The mud cools the rapidly rotating drill bit; lubricates the drill pipe as it turns in the well bore; carries rock cuttings to the surface; and serves as plaster to prevent the wall of the bore hole from crumbling or collapsing. Drilling mud also provides the weight or hydrostatic head to prevent extraneous fluids to entering the well bore and to control down-hole pressures that might be encountered. SeeDrilling Mud and Blow Out.

MUDLOG –A progressive analysis of the well-bore cuttings washed up from the bore hole by the drilling mud. Rock chips are retrieved and examined by the geologist. Modern drilling operations include an electronic evaluation of the mud itself that indicates the presence of hydrocarbons in the mud along with the analysis of the well-bore cuttings.

MUD PITS –SeeRESERVE PITS. Excavations near the rig into which drilling mud is circulated. Mud pumps withdraw the mud from one end of the pit as the circulated mud, bearing rock chips from the bore hole, flows in at the other end. As the mud moves toward the suction line, the cuttings drop out leaving “clean” mud ready for another drip down the well bore.

ONE-THIRD FOR A QUARTER– A term used by independent oil operators who are selling interests in a well they propose to drill. An industry partner who agrees to the one-third for a quarter deal will pay one-third of the cost of the well to some point and receive one-fourth of the well’s net production. When the operator sells three of these one-third for a quarter interests, his industry partners will have paid the cost of drilling the well to casing point.

OPERATOR– A person or entity engaged in the business of exercising direct responsibility and supervision over drilling, completion, operation, maintenance, and production from an oil/gas well.

PAYOUT– The recovery from production of the costs of drilling, completing and equipping a well. Sometimes included in in the costs is a pro-rata share of lease costs.

RAT HOLE –A slanted hole drilled near the well’s bore hole to hold theKellyjoint when not in use. The kelly is unscrewed from the drill string and lowered into the rat hole as a pistol into a scabbard.

RESERVE PIT –SeeMud Pits. An excavation connected to the working mud pits of a drilling well to hold excess or reserve drilling mud; a standby pit containing already-mixed drilling mud for use in an emergency when extra mud is needed.

ROYALTY a.k.a. ROYALTY INTEREST (R.I.)A share of the minerals (oil and gas) produced from a property by the owner of the property. Originally, the right of the king to receive a percentage of the minerals taken from the mines of his realm. (Silver, gold, salt, copper, etc) Entitles the owner to a share of gross proceeds which is free of expense of drilling, completion and production, but having no control over field activities.

SCOUT TICKET– a standard form of information about activities on a drilling location or well. The information includes dates, well’s depth, formations encountered, well logs and tests run. Completion information is briefly described as is the fate of the well, whether put in production or plugged.

SPUD– To start the actual drilling of a well. The first section of the hole is drilled with a large-diameter spudding bit down several hundred feet to accommodate the surface pipe which may be 8 to 20 inches in diameter, depending upon the depth to which the well will ultimately be drilled. The surface pipe is cemented into this hole to protect the surface formations which might contain potable water.

STEP-OUT WELL – a.k.a. Offset Well– A well drilled adjacent to a proven well but located in an unproven area; a well located a “step out” from proven territory in an effort to determine the boundaries of a producing formation. SeeDevelopment Drilling.

TURNKEY CONTRACT– A contract to drill, complete and equip an oil or gas well for a set, predetermined price. The turnkey format is designed to limit the liability of an industry partner to the amount of their capital contribution for drilling and completion.

WORKING INTEREST (W.I.)– The operating interest entitling the holder, at his or its expense, to conduct drilling and production operations on the property and to receive the net revenues from such operations.

One or more valves installed at the wellhead to prevent the escape of pressure either in the annular space between the casing and the drill pipe or in open hole (for example, hole with no drill pipe) during drilling or completion operations. See annular blowout preventer and ram blowout preventer.†

The arrangement of piping and special valves, called chokes, through which drilling mud is circulated when the blowout preventers are closed to control the pressures encountered during a kick.†

A centrifugal device for removing sand from drilling fluid to prevent abrasion of the pumps. It may be operated mechanically or by a fast-moving stream of fluid inside a special cone-shaped vessel, in which case it is sometimes called a hydrocyclone.†

A centrifugal device, similar to a desander, used to remove very fine particles, or silt, from drilling fluid. This keeps the amount of solids in the fluid to the lowest possible level.†

The hoisting mechanism on a drilling rig. It is essentially a large winch that spools off or takes in the drilling line and thus raises or lowers the drill stem and bit.†

The cutting or boring element used in drilling oil and gas wells. Most bits used in rotary drilling are roller-cone bits. The bit consists of the cutting elements and the circulating element. The circulating element permits the passage of drilling fluid and uses the hydraulic force of the fluid stream to improve drilling rates.†

The heavy seamless tubing used to rotate the bit and circulate the drilling fluid. Joints of pipe 30 feet long are coupled together with tool joints.†

A wire rope hoisting line, reeved on sheaves of the crown block and traveling block (in effect a block and tackle). Its primary purpose is to hoist or lower drill pipe or casing from or into a well. Also, a wire rope used to support the drilling tools.†

A device fitted to the rotary table through which the kelly passes. It is the means by which the torque of the rotary table is transmitted to the kelly and to the drill stem. Also called the drive bushing.†

A series of open tanks, usually made of steel plates, through which the drilling mud is cycled to allow sand and sediments to settle out. Additives are mixed with the mud in the pit, and the fluid is temporarily stored there before being pumped back into the well. Mud pit compartments are also called shaker pits, settling pits, and suction pits, depending on their main purpose.†

A trough or pipe, placed between the surface connections at the well bore and the shale shaker. Drilling mud flows through it upon its return to the surface from the hole.†

A diesel, Liquefied Petroleum Gas (LPG), natural gas, or gasoline engine, along with a mechanical transmission and generator for producing power for the drilling rig. Newer rigs use electric generators to power electric motors on the other parts of the rig.†

A hole in the rig floor 30 to 35 feet deep, lined with casing that projects above the floor. The kelly is placed in the rathole when hoisting operations are in progress.†

A mud pit in which a supply of drilling fluid has been stored. Also, a waste pit, usually an excavated, earthen-walled pit. It may be lined with plastic to prevent soil contamination.†

The hose on a rotary drilling rig that conducts the drilling fluid from the mud pump and standpipe to the swivel and kelly; also called the mud hose or the kelly hose.†

The principal component of a rotary, or rotary machine, used to turn the drill stem and support the drilling assembly. It has a beveled gear arrangement to create the rotational motion and an opening into which bushings are fitted to drive and support the drilling assembly.

A series of trays with sieves or screens that vibrate to remove cuttings from circulating fluid in rotary drilling operations. The size of the openings in the sieve is selected to match the size of the solids in the drilling fluid and the anticipated size of cuttings. Also called a shaker.†

A vertical pipe rising along the side of the derrick or mast. It joins the discharge line leading from the mud pump to the rotary hose and through which mud is pumped going into the hole.†

A rotary tool that is hung from the rotary hook and traveling block to suspend and permit free rotation of the drill stem. It also provides a connection for the rotary hose and a passageway for the flow of drilling fluid into the drill stem.†

The top drive rotates the drill string end bit without the use of a kelly and rotary table. The top drive is operated from a control console on the rig floor.†

n: a device that fits into the rotary table to accommodate the slips and drive the kelly bushing so that the rotating motion of the rotary table can be transmitted to the kelly.

n: a drilling rig in which the source of power is one or more internal-combustion engines and in which the power is distributed to rig components through mechanical devices (such as chains, sprockets, clutches, and shafts). Also called a power rig. Compare electric rig.

n: an employee of a drilling fluid supply company whose duty it is to test and maintain the drilling mud properties that are specified by the operator.

n: a measure of the density of a drilling fluid expressed as pounds per gallon, pounds per cubic foot, or kilograms per cubic metre. Mud weight is directly related to the amount of pressure the column of drilling mud exerts at the bottom of the hole.