kelly hose failure supplier
Flexible drilling rubber hoses play an important role in petroleum extraction. They should suffer high operating pressure, extreme operating temperature, abrasion and other inferior elements. Our special compounded synthetic rubber has been proven an effective and economical way to reject these problems. All our oilfield drill hoses are manufactured as API 7K or other related specifications.
Steel cable reinforcement loads most working pressure up to 15,000psi. The wires are usually zinc-plating or copper platting to improve steel wire resistant against rust and corrosion. Due to the thick reinforcement, the hoses should be handled or stored in correct way to avoid kicking or crushing. They will substantially decrease their rated operating pressure.
Rotary hose, Kelly hose, cement hose, mud hose, jumper hose and vibrator hose and choke & kill hoses are the most popular oilfield rubber hoses. They convey high-pressure drilling fluid from one place to another. Many end fittings are provided to satisfy different applications. Most end fittings are made according to API standards. Special order is also available.
Flexible connection between standpipe and swivel (Rotary Drilling) or between pump and standpipe (Rotary Vibrator) for pumping mud at extra high pressure in oil drilling and exploration work. Meets the high demands of directional drilling and down linking with negative pressure pulses and elevated temperatures. This hose can also be used as a Motion Compensator hose for stabilization of rotarydrilling and pumping equipment against vertical wave action on offshore drill platforms. The Motion Compensator hose is not recommended for phosphate ester fluids.
A rotary/pumper hose is used in oil well drilling. It acts as the crucial instrument in the connection being made between the standpipe and the swivel.
A rotary hose is also used as a means of permitting the kelly to be either raised or lowered through the drilling process while also allowing the drill bit to be raised with the drillstring. For this reason, it is also often referred to as a “kelly hose.”
Rotary hoses also function during the process that allows the drilling fluid to be pumped through the hose when the bit and drillstring are raised and lowered.
This process is imperative in the completion of the drilling process. The drillstring portion of the drilling line and the connection to the rotary hose is thus crucial.
A large-diameter (3- to 5-in inside diameter), high-pressure flexible line used to connect the standpipe to the swivel. This flexible piping arrangement permits the kelly (and, in turn, the drillstring and bit) to be raised or lowered while drilling fluid is pumped through the drillstring. The simultaneous lowering of the drillstring while pumping fluid is critical to the drilling operation.
Made of heavy rubber and steel cables the hose is basicly flexible piping that allows the Kelly and the bit and drill string to be raised and lowered while the drilling fluid is pumped through drill string.
lowering the drill string and pumping drilling mud is very important to the drilling process and when these hoses go down or fail in service a entire rig can shut down.
Made of heavy rubber and steel cables the hose is basicly flexible piping that allows the Kelly and the bit and drill string to be raised and lowered while the drilling fluid is pumped through drill string.
Rotary Drilling/Pumper hose is mainly used for conveying water-based or oil-based mud and other fluids in the working temperature of -30 °C to +82 °C.
The reinforcement is made from 2-8 layers of high tensile and high strength spiraled steel wire, making the hose have solid structure and resistant to high pressure.
The cover is made from high quality synthetic rubber, mainly chloroprene rubber, making the hose resistant to abrasion, corrosion, cut, weather, ozone, aging and sunlight.
A Kelly hose (also known as a mud hose or rotary hose) is a flexible, steel reinforced, high pressure hose that connects the standpipe to the kelly (or more specifically to the goose-neck on the swivel above the kelly) and allows free vertical movement of the kelly while facilitating the flow of drilling fluid through the system and down the drill string.
Flexible drilling rubber hoses play an important role in petroleum extraction. They should suffer high operating pressure, extreme operating temperature, abrasion and other inferior elements. Our special compounded synthetic rubber has been proven an effective and economical way to reject these problems. All our oilfield drill hoses are manufactured as API 7K or other related specifications.
Steel cable reinforcement loads most working pressure up to 15,000psi. The wires are usually zinc-plating or copper platting to improve steel wire resistant against rust and corrosion. Due to the thick reinforcement, the hoses should be handled or stored in correct way to avoid kicking or crushing. They will substantially decrease their rated operating pressure.
We are global leader in the design, manufacture and supply of high pressure hoses.As drilling operation methods evolve, become deeper, with increasing pressure and higher temperatures,
We have over 50 years of experience in metallic reinforced bonded elastomer hoses and has been the first company to obtain certification for all three governing industry standards: API 7K, 16C and 17K standard.
We have since built up a broad portfolio for a variety of drilling applications, such as flexible choke & kill Lines, rotary & vibrator hoses, managed pressure drilling hoses to meet the needs of both onshore & offshore drillers and distributors.
Our key offering includes rotary drilling / vibrator hose grade D and E, choke and kill, cement and sour hoses. The supports the pumping of mud at very high pressure during drilling and exploration campaigns.
Protects the polymer lining from mechanical damage, prevents blistering in case of high pressure gas service and decompression with vacuum service, supports the wall of the flexible hose.
The lining material is selected to withstand chemical and heat effects of drilling mud, well effluents, cement slurry, hydraulic fluid or whatever substance is conveyed through the hose.
High-pressure mud hose also called rotary hose, vibrator hose or jumper hose, is used to convey drilling fluid from mud pump to the mud standpipe manifold on the drill floor.
Drilling hose also called Oilfield drilling hose, rotary drilling hose, is hollow, thin-walled, steel or aluminium alloy piping that is used on drilling rigs. It is hollow to allow drilling fluid to be pumped down the hole through the bit and back up the annul-us. It comes in a variety of sizes, strengths, and wall thicknesses, but is typically 27 to 32 feet in length (Range 2). Longer lengths, up to 45 feet, exist (Range 3).
Oilfield drilling hoses have found their wide application in the extraction of minerals such as oil & gas drilling. With the help of the drill pipe, a drilling mud is injected into the well at a very high pressure, most often technical water, hydrogel solution or clay-based solutions. The drill hose is also used between oil tankers and drilling wells in the sea. Drilling hoses can be used on stationary and mobile drilling rigs, for drilling wells in the sea.
The drilling rotary hose is suitable for flexible connection between the top of the drilling riser and the swivel which can move vertically. It resists corrosion of hydrogen sulfide and can deliver water, oil, mud high‐pressure media.
Rotary drilling hose is mainly used for conveying water-based or oil-based mud and other fluids in the working temperature of -30 °C to +82 °C. It is often used for oil fields, cement repairing, geological exploration and water conveyance for coal excavation. It is composed of three parts: tube, reinforcement and cover. The tube is made from NBR, which is resistant to abrasion, corrosion and oils. The reinforcement is made from 2-8 layers of high tensile and high strength spiraled steel wire, making the hose have solid structure and resistant to high pressure. The cover is made from high quality synthetic rubber, mainly chloroprene rubber, making the hose resistant to abrasion, corrosion, cut, weather, ozone, aging and sunlight. The hose has longer service life as a result.
Cover: high quality synthetic rubber, mainly chloroprene rubber, making the hose resistant to abrasion, corrosion, cut, weather, ozone, aging and sunlight.
As drilling operation methods evolve, become deeper, with increasing pressure and higher temperatures, JYM can provide a range of drilling and cementing hose solutions to meet these challenging conditions. Our key offering includes rotary drilling / vibrator hose grade D and E, choke and kill, cement and sour hoses. The JYM range supports the pumping of mud at very high pressure during drilling and exploration campaigns.
JINYUAN RUBBER CO., LTD. has been an important partner of many famous customers including America, East Asia, Africa and other countries and regions in the world. Oilfield drilling hoses are vital components for rig drilling systems. Rotary drilling hose, mud hose, cement hose, Kelly hose, vibrator hose are working under high-pressure. Once the hose failure, it will cause catastrophic damage to the equipment, body health and property. Our professional engineers can help you solve any problem in safe storage, handling and other technical problems. Our drilling hoses are equipped with API end fittings – flanges, NPT threads and butt-weld unions to meet requirements on the market. Bespoke end fittings are also available. Hose quality is our life. It is our aim to provide constantly high level of quality. All production processes and procedures have been strictly inspected. The final inspection before shipment is the strictest and any inferior products are not allowed in our company. When you purchase our products, we will provide considerable after-sales service. If the drill rotary hoses fail in warranty time, they can be returned without costing you one cent of shipment.
As drilling operation methods evolve, become deeper, with increasing pressure and higher temperatures, Hydrasun can provide a range of drilling and cementing hose solutions to meet these challenging conditions. Our key offering includes rotary drilling / vibrator hose grade D and E, choke and kill, cement and sour hoses. The Hydrasun range supports the pumping of mud at very high pressure during drilling and exploration campaigns. Available hose assemblies include:
Rotary Drilling Hoses to API 7K psi. Size: 2” to 4” with Working Pressure from 5,000 (Grade D) – 7,500 psi (Grade E). DNV & ABS Type Approval is available. Cementing Hoses are also available as 2” & 3" 10,000 psi. For 15,000 psi applications please see Black Eagle.
End Terminations - Hose Tail threaded c/w Hammer Lug Unions, Buttweld Fittings c/w API Flanges, Hubs, Swivels. Safety Clamps & Hose Lifters available.
A kelly hose is a piece of mining equipment. Specifically, it refers to a piece of equipment used in the mining of fluid or semi-fluid resources, such as oil and natural gas. The main purpose of a kelly hose is to allow the drill string to be raised and lowered at the same time that drill fluid is being pumped through it. This is important, as drill fluid is critical to the mining process.
In most cases, a kelly hose is classified as a large-diameter hose. This means that the inside diameter is usually between 3 and 5 inches (about 7.6 cm and 12.7 cm). This wide diameter allows for a significant rate of flow and reduces the likelihood of a blockage occurring in the hose.
The kelly hose must also be able to withstand large amounts of pressure. This applies primarily to the pressure of the fluid flowing through the hose. For this reason, it is often made of highly durable material and is generally reinforced with steel.
In a derrick or drilling rig, the kelly hose connects the standpipe, which is the rigid metal shaft that delivers the mining fluid, to the swivel, which is the piece that supports the weight of and controls the rotation of the drill string. Its purpose is to provide a flexible drilling fluid conduit, as a rigid conduit would be unable to move with the swivel and would therefore disallow movement of the drill string and, subsequently, the bit.
The drilling fluid, sometimes called drilling mud, carried by a kelly hose is critical to operations in several ways. It keeps the bit cool, which helps reduce friction and failure. It also cleans the bit and carries away drill cuttings so they cannot damage the drill assembly. Some varieties are used for additional purposes, such as preventing corrosion and providing hydrostatic pressure. Drilling fluid is not necessarily fluid, but may, in fact, be a solid, liquid, gas or other combined form.
The kelly hose is so named because of its connection with the kelly, the actual mechanical piece that ejects the drilling fluid over the drill string. It may alternatively be called a mud hose or a rotary hose. Failure can occur, despite the rugged construction of the hose. Such failure can lead to damage to the rig or a failure to operate. Failed kelly hoses must be repaired or replaced before mining operations can safely and effectively resume.
Turf equipment is outfitted with many hydraulic hoses in hard-to-see places – all critical to smooth operation and operator ease. Yet if one of the hoses fails unexpectedly during a course’s turf care routine and goes unnoticed, it can disrupt the operation and create significant costs.
The resulting fluid spill can cause extensive turf damage, including the possibility of a course having to replace a green and close for repair – a costly consequence. To avoid unexpected hose failure, superintendents frequently change hydraulic hoses on equipment before it is necessary.
As part of The Greenbrier’s preventive maintenance program, it conducted a comprehensive monthly review of its turf care equipment, including hydraulic hose inspection.
Staff visually checked individual hoses for signs of failure. When a potential problem was identified, the hoses would be replaced. Even with this regimen, The Greenbrier was not 100 percent certain it was catching every problematic hose.
To help The Greenbrier achieve its goal of more efficient course maintenance and ensure ideal playing conditions, Eaton recommended its LifeSense hydraulic hose condition monitoring system for the resort’s greens rollers. LifeSense intelligently monitors hydraulic hose conditions and detects failure-related events to provide advance notification that a hose is approaching the end of its useful life.
During the winter of 2013, each of The Greenbrier’s three greens rollers had select hydraulic hoses replaced with LifeSense. Each hose is equipped with a sensor that monitors hose conditions via electrical signals. These signals then transmit to a diagnostic unit that interprets the data. If the system identifies a compromised hose, an alert is generated to warn greens keepers.
“This is one of those solutions you hope you never have to use, much like an insurance policy,” says Kelly Shumate, director of golf course maintenance at The Greenbrier. “LifeSense provides a total sense of security that even with our strict and regular maintenance on the rollers, if we miss something, it will alert us before we have a big problem on our hands.”
“With LifeSense, course superintendents gain peace of mind knowing their hydraulic hoses are constantly monitored, providing assurance that they are taking steps to avoid turf damage and unexpected and expensive repairs,” says Kelly Moore-Floyd, Eaton product manager. “We are pleased The Greenbrier is happy with LifeSense thus a win for them and for Eaton.”