carbon mechanical seal factory

At ROC Carbon, we’re pleased to manufacture carbon/graphite mechanical seal faces from your drawings or samples, using the same high-quality materials and tolerances that are found in original equipment manufacturer parts. As experienced mechanical face seal manufacturers, our team at ROC is experienced in machining intricate details such as flow channels and ports. Our lapping capabilities encompass both carbon and hard faces up to 16 inches in diameter and to as flat as 1 helium light band. We can insert the carbon seals in metal housings (machined by us or furnished by you) by heat shrink fitting or by using specialty high-temperature adhesives.

Used primarily for banding round cable, Flat Seal BAND-FAST allows for consistent location banding on cable and casing. The short, flat seal is ideal for the lowest profile downhole applications.

... unique challenge for bearing protection. As the carbon rings containing the steam wear, high temperature / high velocity steam travels down the shaft directly at the bearing seal.

The high-performance shaft seal RotaSeal KD-3 is an economic shaft seal. Because of its modular system, the single parts can be assembled according to the various ...

... 22mm Rotary Ring Carbon (Graphite/SiC/TC) Stationary Ring (SiC/TC) Bellows Other Parts(VION/SUS304/SUS316) GFK suitable pump CR,CRI,CRN 1,3,5 CR,CRI,CRN 10,15,20 CR,CRN 32,45,64,90 C...

The PL-Series of seals are pre-engineered single and dual cartridge seals with nonmetallic wetted components for use in highly corrosive chemical services where the alternative cost of high alloy metal ...

The MTM 25_26, manufactured by MICROTEM, is a conical spring mechanical seal that can compensate positioning errors and withstand stresses created by vibrations. The contact surface can be made with silicon ...

... the Type 1 elastomer bellows seal is widely recognized as the industry"s workhorse. Suitable for a wide range of service conditions ranging from water and steam to chemicals and corrosive materials, the Type 1 mechanical ...

The PK Seal features a single spring rubber bellows that will not wear the shaft or sleeve. It fits into shallow stuffing boxes and the flexible rotary face floats to compensate for misalignment.

... fluid containment market. Variations to the seal specification can be accomplished by selecting from many different options. Seal faces are offered in any combination of Silicon Carbide, Tungsten Carbide ...

​​​​​​​The design of the Chesterton 442PR split seal is ideal for hot heater drains and boiler feed pumps where cooling to a single seal must be provided.

... include carbon/ceramic/nbr/ss304,resin carbon/ceramic/nbr/ss304/,sic/sic/nbr/ss304,tc/tc/nbr/ss316 and so on. we also can make changes as customers"requirement or totally design a new type of mechanical ...

Distributor of a line of mechanical replacement seals that are dimensionally & functionally equivalent to the seals from original equipment manufacturers. Crane types 1 & 2 specifications include withstanding temperatures ranging from -40 F to 400 F & pressure at 425 PSI. Crane type 1B specifications include withstanding temperatures ranging from -40 F to 400F & pressure at 1200 PSI. Crane type 21 available with ability to withstand temperatures ranging from -40 F to 400 F & pressure at 150 PSI. Burgmann M2, M3 available with ability to withstand temperatures ranging from -4 F to 250 F & pressure at 145 PSI. Burgmann MG1 available temperatures ranging from -4 F to 250 F & pressure ranging from -75 F to 450 F. Metal bellows seals withstanding temperatures -75 F to 450 F & pressure at 300 PSI.

GRAPHITAR carbon is an ideal material for use as a sliding face within a mechanical seal configuration, operating successfully against counterfaces in materials such as Silicon Carbide , Tungsten Carbide and other ceramics. GRAPHITAR is a very hard material and extremely resistant to wear. It is lubricated by most fluids so that the medium being sealed can serve as the seal lubricant. GRAPHITAR’s permeability can be controlled to allow the lubricating medium to be metered to the sealing surface or to be impervious and fully “Leak Tight” to 6 BAR pressure of nitrogen.

Seal faces can be manufactured as fully machined components, lapped to 3 light bands, as semi finished parts or as finished parts pressed to size parts.

Meccanotecnica Umbra is acarbon mechanical seals manufacturer,marketed all over the world. The company was founded over 50 years ago in Italy and is located in Campello sul Clitunno, a small town located in Umbria, between Assisi and Spoleto, and within it works a highly trained staff, who constantly strives to offer quality items to customers, as well as excellent technical assistance.

The mechanical seals are made with various materials including carbon, metals, elastomers, and ceramics. Each of these materials plays an important role in the effectiveness of the seal and the selection of the correct materials remains a fundamental step for the effective application of a mechanical seal. The use of this material, furthermore, has allowed Meccanotecnica Umbra to establish itself internationally as a manufacturer of a wide range of carbon mechanical seals and to meet the needs of companies that, for example, operate in the mining sector or in the automotive.

Thanks to a constant improvement in staff training and in the technologies used, Meccanotecnica Umbra is known for being a manufacturer of efficient carbon mechanical seals. In fact, using the company"s mechanical seals will give you the opportunity to obtain advantages concerning, for example, the following aspects:

If you need to get more details about the manufacturer of carbon mechanical seals, enter the contact section and fill out the form you will find inside. In a very short time, an expert member of the company staff will be happy to provide a detailed answer to all your questions.

Carbon Graphite Seal Rings has the advantage of excellent corrosion resistance, self lubricity, high coefficient of heat conductivity. in addition resin impregnated carbon has low permeability and good thermal conductivity

Our extensive portfolio of high-performance materials, our leading machining expertise, and our application engineering advice make us one of the most important partners in the sealing industry worldwide. Our customers can rely on specifically designed materials with high reliability and long service life. Even under the most adverse conditions, our solutions reliably deliver top performance - also thanks to outstanding dimensional accuracy and surface quality that is precisely matched to the application in question. Our experts support OEMs" design departments for greater safety in material selection and design.

Our stable and proven materials for your sealing rings are the guarantee for more safety. A safety that is further enhanced by our decades of experience on the market and our application know-how. Benefit from a longer service life for your solutions, longer service intervals, and lower maintenance and repair costs. We are your materials specialist when it comes to making your product reliable and durable.

Our customers are at home in a wide variety of industries. Whether it"s drinking water, chemicals, refineries, power plants, food, pharmaceuticals, or aviation - our materials, processing and consulting expertise has the same goal in each of these areas: the perfect choice of material for a first-class shaft seal. To ensure that our products may also be used in the various applications, our materials naturally have all the necessary certificates and approvals from the relevant legislators, authorities, and insurance companies.

Mechanical face seals are a complex combination of materials and design that form a system whose prime objective is maintaining the integrity of the pumping system, keeping what is inside where it belongs and preventing contamination from the outside.

These systems enable relative motion between stationary and rotating components while simultaneously accommodating some level of axial or radial movement. The technology that has been developed and implemented in these systems has become so reliable that mechanical seals are often taken for granted. The vast majority of failures of mechanical seals can be attributed to the system in which the seal is installed, not the seal itself.

One of the materials used in many mechanical seal systems is based on the fourth most common element and the basis of all life—carbon. This article will explore how this common element plays such a critical role in these complex systems.

Because mechanical sealing systems must maintain tightly controlled contact between one rotating and one stationary face, interface stability must be maintained across a potentially wide spectrum of conditions. Face flatness is critical and is measured in millionths of an inch; unexpected distortion will change the interface dynamics significantly. With the proximity of the two face materials, contact is inevitable and the materials must be able to operate with some level of self-lubricity so they do not damage each other, which would create a path across that interface that enables system leakage.

There are eight allotropes of the carbon element (see Figure 1), based on how the carbon molecules align in the lattice, that result in a range of properties from the softest version, graphite (often used in pencil “lead”) through amorphous carbon to diamond, the hardest material known to man.

Each company creates a unique recipe intended to address specific conditions that maintain the interface stability; from low temperatures (cryogenic), to water, to methane, to oil, to higher temperatures and beyond, materials exist to provide the needed capability. These materials are designed for specific conditions. One recipe cannot perform in every condition, and seal companies work with material manufacturers to provide the optimum candidate for the application.

Figure 3 shows the variation in physical properties, thermal conductivity and chemical resistance of the part according to the relative amount of carbon and graphite in the finished product.

The attributes of the allotropes, or the various forms of carbon, can be combined in specific ratios and leveraged to achieve desired responses in a system where there is relative motion between two components in terms of friction and wear, (a.k.a. tribology), along with a large temperature range and the need for corrosion resistance. Carbon is an ideal seal face material for the range of conditions within a mechanical sealing system, and is widely used.

In the same way a pencil transfers graphite to a piece of paper, mechanical carbon can transfer material to the mating face—the level of that transfer is where the technology comes into play.

Manufacturers of carbon-based materials for mechanical seal faces achieve specific tribology through formulation of different elemental forms of the carbon atom and the use of other proprietary elements. Processing these recipes results in a structure that is literally held together by atomic carbon bonds.

A mechanical seal’s mating pair is the heart of the system and the two components are designed to work together. There exist optimum pairs for specific conditions.

The components of the recipe enable the proper tribology—too much or too little film transfer would result in shortened life or performance of the mechanical seal.

Carbon is also a critical component in some of the hard face materials used in mechanical seals because it combines with metals at high temperatures to form metallic carbides. These materials include tungsten carbide and silicon carbide.

These carbides provide superior hardness and stiffness. They are not self-lubricating and therefore cannot run “dry,” but they run well against mechanical carbons.

We invite your suggestions for article topics as well as questions on sealing issues so we can better respond to the needs of the industry. Please direct your suggestions and questions to sealingsensequestions@fluidsealing.com.

SSIC Silicon carbide mechanical seal is a kind of silicon carbide product produced with silicon carbide material. Silicon carbide mechanical seal has heat resistance, according to different process, the performance of heat resistance is not the same. The reaction-sintered silicon carbide seal ring can be used at 1300, while the pressure-free sintered silicon carbide seal ring can reach 1600.

Ssic mechanical seal is the most versatile friction material in mechanical seals.It has strong chemical resistance performance, high mechanical strength, good wear resistance, high temperature resistance, good self-lubrication, light weight, low coefficient of thermal expansion, high hardness, good dimension at extremely high temperatures , strong corrosion resistance and high elastic modulus, long service life and other characteristics.Applicable to the production of various mechanical rings,bearings,bushings and other friction materials.Sic mechanical seal are widely used in petroleum,electric power,light industry,aerospace,automotive,paper and sewage treatment,chemical pump and its rotary machinery and other fields,and paired with carbon graphite,sic mechanical seal has the smallest friction coefficient. It can be used as a high-parameter mechanical seal.

Manufacturing of Mechanical Seals involves high precision light engineering activity. Close tolerances have to be maintained on most dimensions and lapped surface finishes to a flatness measured in millionths of an inch are absolutely necessary for effective sealing. Most of the machinery are general purpose, such as lathes, drilling machine, milling machines, grinding machines, etc. In addition, lapping machines are

Due to varied operating conditions, mechanical seals have to be carefully selected for every application. Important parameters that influence selection and performance of mechanical seals are : Fluid properties, operating temperatures, pressures, shaft sizes and speeds, space availability for installation and the type of equipment on which the mechanical seals are mounted.

Through a detailed study of these parameters, and on the basis of engineering standards developed through extensive research and experience, appropriate seals are selected and detailed component drawing are made. These drawing

Carbon graphite materials are purchase in billet form with various O.D. and I.D. configurations. These materials are impregnated to seal the pores and increase chemical and wear resistance. Machining is performed on dedicated and modified engine lathes. Carbon graphite machining includes turning, boring and grooving operations, utilising carbide and diamond tools. Milling, drilling and tapping operations are performed on conventional manual type milling and drilling machines Carbon seal faces are finished, lapped and polished on standard lapping and polishing machine.

These operations are performed on all seal faces using conventional lapping and polishing machines and equipment with abrasive slurry, 30 micron and 6 micron diamond.

The welding operation is performed to connect the metal terminals to the metal bellow capsules made of 350 Stainless Steel and other type of materials. This welding operation is completed by the use of specialized welding equipment, and for the metal bellow type seals only. Other welding operation involves the welding of two piece gland ring made of 316 Stainless Steel or other type materials to obtain a steam heated gland

There are no by-products that result from the manufacturing process. The manufacture of mechanical seals is a light precision engineering industry ; no effluent or hazardous chemicals are involved in the manufacturing

Ferrous and non-ferrous metal waste is generated during the manufacturing process. Carbon dust is created when carbon materials are turned on a lathe. Liquid waste consists of water soluble coolant oil for machine tools.

Dust collectors are utilized on the lathes used for turning the carbon inserts. The carbon dust is collected into a disposable container. Removal of carbon dust and ferrous metal waste is contracted with local refuse collection contractors. Non-ferrous metal waste is sold to the scrap metal industry. Water soluble coolant oil is disposed through normal disposal facilities available in industrial zones.