mechanical seal installation supplier
We specialize in hard-to-find seals and demanding applications. Our extensive network of resources enables us to locate the right manufacturer and part, every time.
At All Seals we know down time is not an option. We specialize in hard-to-find seals and demanding applications. With over 40 years of experience in supplying quality replacement mechanical seals, we can help you identify the seal you need and solve your sealing problem. Our technical staff is available to help you – just give us a call. Our comprehensive stock of components ensures that we can build almost any seal combination for same day shipment. Whether you need a new seal or you have a seal to be repaired, we welcome the opportunity to help you with your rotary sealing needs.
We carry a comprehensive inventory of mechanical seal components, which allows us to build the right seal for your application. We’ll even design custom seals for one-of-a-kind applications.
Need hard faces or specialty elastomers? Give us a call. We can quickly build a repair kit to withstand any medium being pumped. You’ll find All Seals’ pump repair kits an invaluable part of your operation.
Mechanical seals are intended for applications in which a rotating shaft and its housing are under a state of stress, including a combination of high pressure, temperature, and speed.
Most mechanical seals are specially designed to prevent leaks in particular applications and cannot be interchanged with those seals used in other mechanisms. A piston seal, for example, cannot be used as a flange gasket; they are shaped differently, made out of different materials, and feature different mechanical properties of a given mechanical seal always depends on the conditions in which it will be applied.
Also, depending on the narrowness or broadness of a given understanding of the words “mechanical seal,” certain kinds of seals may or may not qualify. Simple plastic lids qualify by the broadest definitions, while some of the strictest definitions might only include seals applied in industrial process equipment or in heavy machinery. In either case, mechanical seals perform the same task: to isolate and contain materials in an enclosure.
Correctly pairing seals with their applications is essential to the safe and effective use of the equipment in which they are installed. For example, Teflon is often chosen for use in hydraulic cylinders because it is resistant to corrosion induced by exposure to hydraulic fluids. Natural rubber, on the other hand, may degrade when exposed to such chemicals. The decision to employ a given seal material should always be chosen carefully; this will ensure sustained effective and safe operation of the seal and the equipment it protects.
Depending on your specific needs and application, Flexaseal can help you identify the ideal products. Contact us to tell us about your needs and request a quote.
The scope of our mechanical seal product range far exceeds any other seal manufacturer. From small elastomer bellows seals used in millions of domestic water pumps to double mechanical seals that ensure maximum sealing safety and large, highly customized dry-running gas seals for mission critical high speed turbo compressors, John Crane has the right product for any application.
Our world-class rotating equipment technologies, paired with an unmatched breadth of applied engineering expertise, meet virtually all international standards including API 682 and help plants reduce maintenance costs, slash down time and improve reliability. When it comes to keeping your rotational equipment running 24/7, John Crane’s comprehensive range of mechanical seals and systems has you covered.
A range of seals for mission-critical applications, designed to solve the application-specific challenges of each industry. From API 682 compliance for the oil and gas industries, using gas seal technology on our innovative pump gas seals to eliminate fugitive emissions, dealing with slurry in the mining and minerals processing industries, to the difficulties associated with maintenance on large pumps and rotating equipment — we have a solution.
Dry-running, non-contacting gas seals have been the industry standard since the early 1980s for turbomachinery. John Crane gas seals, separation seals and support, monitoring, control and conditioning systems — the heart of any reliable sealing solution — are constantly evolving to meet the needs of customers. The product portfolio is supported by unrivaled global service capability providing repair, retrofit, gas seal storage and reliability expertise, delivering total solutions throughout the product lifecycle.
In industries like chemical, pharmaceutical, pulp and paper, and food and beverage, safeguarding and compliance with industry standards, avoiding contamination and efficiency are always top priorities. Our range of vessel and agitator seals optimize equipment performance, maintain product purity and conform to industry regulations, no matter where you are.
Our range of mechanical seals, packing and bearing isolators combines advanced, thoroughly proven technologies with extensive industry expertise to create a range of products characterized by innovative design concepts and outstanding manufacturing quality. Tried, tested and effective solutions for virtually any application that deliver robust performance, reduced installation times and lower maintenance costs.
Create the optimum operating environment that will ensure outstanding seal performance and reliability. Our comprehensive range of engineered pressure reservoirs, gas seal control panels, heat exchangers and abrasive separators can be combined to produce the perfect seal support system for any application.
Designed to overcome rigorous challenges, our comprehensive suite of seal face technologies combat limited seal face lubrication that adversely affects reliability, cost and durability. Our engineers designed these face treatments to extend rotating equipment life through advanced micro machined patterns and features improving seal face lubrication that optimizes equipment performance. We deliver the right face technology for the right application.
Our technicians are familiar with the wide variety of seal families, materials and their applications. Through each stage of the repair / rebuilding process the seal is tested to exceed manufacturer’s specifications.
AESSEAL Mechanical Seals are used in a wide range of pumps and rotating equipment worldwide to prevent liquids and gases escaping into the environment. We manufacture mechanical seal types to suit all industries and our investment in modular design means that we provide the best on-time delivery performance in the industry.
The AESSEAL® range of seals, seal support systems and bearing protectors are all designed to improve pump reliability and reduce maintenance costs.Seacoast Supply maintains a large inventory of AESSEAL products.
Cartridge mechanical seal construction is a proven reliability improvement. The seals are pre-assembled at the factory, pressure tested and shipped as a unit, leading to improved performance as errors due to incorrect installation are reduced. Cartridge construction eliminates the need to measure and set spring compression, and having a mechanical seal pre-assembled means that the seal faces are protected from damage during installation.
A double or dual mechanical seal consists of two independent seals mounted within a seal chamber outside the pump, which is flushed with an independent supply. This makes them ideal for sealing hazardous liquids, liquids with abrasives or liquids that are corrosive, as the seal faces only see clean lubrication greatly increasing mechanical seal life.
AESSEAL® double mechanical seals have independent seal-face designs, to enhance safe containment of process fluid in the event of damage to any individual sealing element.
This means that no matter how well designed your mechanical seal or bearing systems are, without a reliable Seal Support System there is still the possibility of your mechanical seal failing. The innovative and reliable Seal Support System Range at AESSEAL® gives customers the confidence to remove this root cause of mechanical seal failure.
AESSEAL® offer a range of bearing protection devices suitable for most applications. The innovative LabTecta® and MagTecta™ products include patented features that deliver the best possible bearing housing sealing solution for your motor, pump, plummer block, gear boxes or steam turbine.
At Sealing Specialties, we are the go-to source for all of your mechanical seal needs. As an authorized distributor of the complete John Crane mechanical seal product line, we have access to the largest and most comprehensive selection of mechanical seals in the world.
Sealing Specialties handles the complete John Crane mechanical seal product line. John Crane is the largest and most complete mechanical seal manufacturer in the world.Market segment use of John Crane mechanical seals includes chemical, power generation, pulp and paper, pharmaceutical, life science/ biotech, wastewater, mining, refining, and petrochemical.
Bellows seals are used to seal rotary shafts and prevent the escape of gases or liquids, and are often used in high-temperature or high-pressure applications.
Inferior mechanical seals for pump-based systems are a potential “Achilles’ heel” on the production floor, and in some industries fugitive emissions pose a significant environmental threat.
Calkins seals and seal support systems combine great design, high-quality construction and consistent performance in real-life field operations. With the right seals, your “Achilles heel” can become your hero, delivering trouble-free performance over extended periods without excessive maintenance, power usage or repair downtime.
Calkins supplies and services mechanical and cartridge seals for a variety of design groups, and in a wide range of configurations, including Single, Double, Split, Mixer, Bellows and Specialized. Calkins also provides and services bearing protection systems.
We take pride in having premium products of robust design that are manufactured from the best materials. The peak performance of Flowserve mechanical seals begins in the design stage. The unique Flowserve designs are a direct results of years of experience with customers’ varying shaft sealing applications. Today, utilizing the most sophisticated FEA and CAD equipment, we continue to analyze the most challenging problems and respond with a high-tech product line that meets our customers’ demands for seal solutions. Look to Flowserve to be a source for unique, cost effective designs for the mechanical seal market.
We offer a range of standard inventory cartridge mechanical seals, including single and double seals to suit even the most demanding application and thanks to our modular design system we offer them with the best on-time delivery performance in the industry.
For unusual applications our Standard Plus seal range offers all the benefits of a standard seal while meeting our customer’s specific needs. This covers competitor replacement seals, seals designed for specific pumps and seals designed for pumping specific processes.
Cartridge mechanical seal construction is a proven reliability improvement. The seals are pre-assembled at the factory, pressure tested and shipped as a unit, leading to improved performance as errors due to incorrect installation are reduced. Cartridge construction eliminates the need to measure and set spring compression, and having a mechanical seal pre-assembled means that the seal faces are protected from damage during installation.
Three variables that most affect the design selection of mechanical seals are: equipmentcharacteristics, application and operating conditions, and the leak rate objective.
The first decision, however, rests in determining if one or multiple seals are required. This often has the potential for a devastating impact on overall performance and reliability.
Relatively clean process fluids with adequate lubricating properties can be contained with a single-seal arrangement. These seals are typically less expensive to install and simpler for teams to operate and maintain. If a separate lubrication system is required, a double seal arrangement will be needed. This will help ensure mechanical seal reliability.
The amount of leakage to atmosphere, which is dictated by the plant’s leak rate objectives and/or regulatory requirements, must be controlled by the seal design chosen. All end-face mechanical seals operating effectively on high-speed applications allow a small amount of vapor to pass through the primary seal interface. Average leakage will be in the 1-cc-per-day range, which is within acceptable tolerances of most process fluids.
Rotating equipmentis the primary application in which end-face mechanical seals can be cost effectively considered and applied. This equipment is used in processing gases, liquids, and slurries.
Cartridge-mounted, end-face seals were primarily introduced for installation on American National Standards Institute centrifugal pumps for making axial shaft adjustments. Their simplicity and ease of installation and maintenance makes cartridge-mounted single and dual units a strong choice for rotating equipment with a stuffing box or seal chamber in which a gland can be installed.
Air seals use a knife of air to seal the process instead of seal faces. They are primarily installed on rotating equipment used to move or mix powders, bulk solids, or heavy slurries.
One factor stands out as the primary cause of premature seal failure — application. This involves defining the conditions inside the seal chamber, which dictate how long and how well the seal performs. Once these conditions are known, the best seal design for the conditions should be selected.
Extending the life of end-face mechanical seals primarily depends on clean and cool operation, which is directly affected by the application.Misapplication of materials of construction is a common error that rapidly leads to premature seal failure. For example, process fluids that are sticky, such as glue, molasses, and paint, can bind the faces together.
Every application, process fluid, and change in the environment adds a new and often unconsidered mix of consequences, which is why the application has such a tremendous impact on seal reliability.
Once the seal design best for the application is selected, precision installation follows. Many seal failures occur because the personnel incorrectly installed the seal. If installing a component seal, an experienced technician should be the installer. Cartridge seals are simpler to install, but errors still occur. Follow the manufacturer’s instructions carefully. If external barrier fluid will be used, ensure that the environmental controls are set up correctly. Correct setup allows for the proper pressure of the barrier fluid into the stuffing box and adequate cooling of the fluid.
Many steps are required to carry out precision installation. The major steps for most cartridge mechanical seals are:Preinstallation check list (including equipment inspection and cleaning)
Inspect and empty the stuffing box, correcting any holes, burrs, or sharp edges and ensuring that adequate space is available to adequately fit the seal assembly
Defining how a mechanical seal will be used and its environment is critical for optimal operation and life. Often, seal environmental controls are over looked, resulting in shorter seal life. Even with the ideal design and precision installation, problems may arise. Any hostile operating conditions or changes in the process parameters can override the capabilities of the design and materials, thereby reducing reliability. To obtain optimal seal life, the seal should be operated and maintained as designed.
One example can be found in wastewater treatment plants where raw sewage must be moved with high-speed centrifugal pumps. These water-based solutions are entrained with solids that can hang up the seal and quickly erode the selected materials if the slurry migrates between the faces.
Flush water from an external source is a common solution for preventing premature failure. It floods the seal cavity with a clean, cool water. This flush must be maintained at a higher pressure than the wastewater because it provides a clean, cool environment that is essential for safeguarding the life of the mechanical seal. These single-seal systems operating properly will increase water consumption and will also dilute the pumped product.
In some facilities, water consumption may be a primary concern or process dilution cannot be tolerated. For these situations, a dual-seal system operating with an independent, clean-liquid flush will be required.
Other environmental factors, such as temperature and pressure, must also be carefully controlled to prevent leakage. Careful attention should be given to the environmental control systems specified for sealing hazardous or toxic fluids. They must meet the allowable leakage tolerances for the fluid being sealed and prevent excessive leakage in case a seal fails.
Mechanical seals prevent pumps from leaking by containing the pressure of the pumping process. They withstand the friction caused by the pump shaft rotating. This results in less wasted product, more cost savings, and less clean up.
Siewert Equipment is the exclusive provider of Flowserve mechanical seals for Upstate, NY. Flowserve seals are the industry’s top choice for the most challenging environments. We offer a complete line of seals, including cartridge seals, dry-running seals, metal bellows, elastomeric bellows, mixer seals, split seals, and bearing protection devices.
PPC Mechanical Seals has been manufacturing quality seals since 1958, and produces seals for some of the most extreme applications. At Edelmann & Associates, Inc., we are the factory authorized distributor for PPC Mechanical Seals in Minnesota, Western Wisconsin, North Dakota, and South Dakota.
Founded in 1958, PPC Mechanical Seals was one of the first mechanical seal companies to provide seal repair service on all types of seals. PPC then took the knowledge and experience it gained from repairing seals to engineer, design and manufacturing their own line of mechanical seals.
Today PPC Mechanical Seals are operating in some of the most demanding applications throughout the process industry, and customers are relying on the excellent technical service and support provided by our experienced staff. We have your solution for sealing pumps, mixers, compressors, centrifuges, and other pieces of rotating equipment.
PPC offers a complete range of mechanical seals designs including single and double cartridge seals, metal bellows seals, split single and double seals, as well as custom engineered seals. Each is available in a broad range of materials and sizes. They are sometimes compared to John Crane, Flowserve and Chesterton.
Mechanical seal varieties are used to prevent the unwanted release of pressure, lubricants, hydraulic fluids and other properties of a system that makes use of them. Seals are also used to prevent the contamination of those systems by dirt and other hazards. Equipment like agitators, mixers, gas seals, pumps, valves, actuators and many other kinds of machinery all involve the use of some variety of mechanical seal.
In addition to preventing leaks, mechanical seals also keep contaminants from entering and help to maintain pressure levels. Piston seals, flange gaskets and diaphragm seals are also kinds of mechanical seals, and they are all essential to the functioning of certain kinds of equipment.
Most mechanical seals are specially designed to prevent leaks in particular applications and cannot be interchanged with those seals used in other mechanisms. A piston seal, for example, cannot be used as a flange gasket; they are shaped differently, made out of different materials and feature different mechanical properties. The shape, size, and composition of a given mechanical seal always depends on the conditions in which it will be applied.
Also, depending on the narrowness or broadness of a given understanding of the words "mechanical seal," certain kinds of seals may or may not qualify. Simple plastic lids qualify by the broadest definitions, while some of the strictest definitions might only include seals applied in industrial process equipment or in heavy machinery.
In either case, mechanical seals perform the same task: to isolate and contain materials in an enclosure. Correctly pairing seals with their applications is essential to the safe and effective use of the equipment in which they are installed. For example, Teflon is often chosen for use in hydraulic cylinders because it is resistant to corrosion induced by exposure to hydraulic fluids.
Natural rubber, on the other hand, may degrade when exposed to such chemicals. The decision to employ a given seal material should always be chosen carefully; this will ensure sustained effective and safe operation of the seal and the equipment it protects.
An essential aspect of the design of a gas compressor is the mechanical seal. A mechanical seal minimizes or eliminates gas leakage at the interface between a rotating shaft and the stationary housing.
Choose the correct construction materials for the application. The materials selected must endure the temperature extremes, pressure differentials and be tolerant of the corrosive process gases of the specificgas compressor application. Additionally, the compressor sealing face materials must have proper resistance to friction, frictional heat, and resistance to wear. One of the various grades of mechanical carbon is often chosen for the sealing faces
All friction mechanical seals require some form of lubrication to cool and help seal the gases in the gas compressor. Pre-lubing the seal faces and cavities will best protect the components during start up and the first moments of operation. Waiting for thelube systemto get lubricant to all areas of the seal after start up can have a detrimental effect on the seal’s longevity.
The compressor sealing faces of a mechanical seal are pushed together by some form of spring system. Before assembling the seal onto the shaft, confirm that the spring system is freely working and not hung up by pressing gently against the primary ring assembly, taking caution to avoid direct contact with the sealing surface with your hand.
This tip is specific to Ro-Flo’s Single Face Mechanical Seal. Specifically,installing the sealonto the sliding vane compressor. Refer to the mechanical seal diagram below for the specific component names. The first step of the installation is sliding the mating ring into place. Due to the o-ring on the inside diameter of the mating ring, this is a snug fit, and some effort is required to slide it onto the shaft.
The sealing face of the mating ring is highly polished, providing the best sealing surface. It is vital that this face, where the carbon primary ring contacts it, does not get scratched, dinged, or left pitted due to corrosion from salty fingerprints.And here’s the tip: use the Locking Sleeve to push the mating ring down the shaft. This will keep the mating ring square to the shaft, preventing it from getting cocked and stuck, and keep your hands off the sealing face.