mud agitator manufacturer in stock

As Mud Agitator Manufacturer, Brightway can supply BWJBQ 5.5-22kw Mud Agitator for mud tank and mud system. including: Horizontal Mud Agitator or Vertical Mud Agitator. Brightway mud agitator can be customized once we get the detailed requirements. Buying mud agitator from Brightway will be your best choice for drilling mud circulation system.

1. Brightway mud agitator equips with a motor couple to a rugged oilfield gearbox, which can eliminates troublesome couplings, misalignment and have a longer bearing life. And it is driven by the explosion-proof motor, coupled to a gearbox which will drive the impeller shaft. Due to the simplex turbine structure of shaft,

2. Brightway mud agitator is featured by compact construction, light weight, balanced transmission, small footprint, low noise and high efficiency. And its impeller turbines can transform the mechanical power into drilling fluid agitation as well as circulation.

3. Brightway mud agitator can be designed per customer’s requirement to choose the helical-bevel design or worm design for reduction gearbox. Its motor can be horizontal or vertical. As for the shaft and impeller, compared with painting process, the galvanizing treatment is usually adopted to create a better anti-rust performance.

Derrick mud agitators include an explosion-proof, “C” faced motor, reduction gearbox (helical-bevel gears for horizontal agitators or all helical gears for vertical units), impeller, and shaft with assembly bushings. Motors range from 5 to 30 HP and may be supplied in several power configurations.

Attaching the motor directly to the gearbox protects correct alignment that can increase bearing life and provides 95 percent efficiency in power transfer to the impeller. Using this superior design surpasses standard worm drive gear assemblies by 30 percent, allowing Derrick agitators to do the same work at far less horsepower. By unitizing the motor and gearbox, weight and space requirements are reduced. Horsepower, mechanical configuration, impeller diameter, and shaft length are customized to tank dimensions and maximum mud weights. Available horsepower ratings* are: 5, 7.5, 10, 15, 20, 25, and 30.

Our agitators feature the new dracomet coated corrosion resistant keyless coupling for easy installation and impeller adjustment. The units come complete with base plate, motor, gearbox, impeller, shaft & couplings.

JBQ series mud Agitator, Less than 5.5 kW drilling mud Agitator adopts the blender cycloid speed reducer, and it is applied to the drug liquids mixing tank. This mud agitator has the advantage of compact structure so it occupies small area. More than 7.5 kW Mud Agitator uses the turbo and worm gear speed reducer, with the large torque transmission、 the revolution is steady、it works reliablely and has great merit. Common model of mud agitator is JBQ5.5kW 、JBQ7.5kW 、JBQ11kW and JBQ15kW.The drilling mud agitator is an important components for GN Solids Control drilling fluids processing system.

Mud Agitatoras an important soilds control equipment, always used to agitate the mud consecutively and reliably to keep both the mud uniformity and the suspension of solids. Thus the drilling cuttings silt and sand in the mud will not precipitate down to the mud tank bottom when passing the solids control system. Mud agitator is typically located vertically on the mud mixing tank and mud storage tank. It can get a much better performance if worked together with the mud gun. Due to the simplex turbine decelerator, this product is featured by compact construction, light weight, balanced transmission, low noise, high efficiency of transmission and strong agitating power. Therefore, it is a reliable product in the solids control system.

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TSC mud agitators are an important part of the mud solids control system. TSC offers a variety of motor and impeller sizes to fit specific tank configurations.

As an SPX FLOW brand, Lightnin serves the challenging waste and water treatment sector, as well as the processing of solvents, fertilizers, food/beverages, pharmaceuticals and biofuels. The mixers and agitators, that are custom designed and fabricated, are used for equalization, neutralization, flocculation, aeration, sludge mixing, flash mixing and general blending purposes. The Lightnin industrial mixer portfolio covers both portable and larger fixed-mount units. All Lightnin equipment is designed to provide prolonged trouble-free operation regardless of the specific application demands. Through the proprietary gearbox and impeller technologies developed in recent times, we can offer the market advanced mixing solutions that are far more compact and power-efficient than ever before. They also have significantly greater operational lifespans, thanks to anti-fouling mechanisms and other state-of-the-art features. Consequently, customers are able to raise their productivity levels and avoid costly downtime issues, while also keeping the energy consumption involved to an absolute minimum.

Mud agitator is an important equipment of mud tank surface product whose function is prevent mud in the tank sediment. Because it locate on the surface tank, so there are many different models of mud agitators because of the different tanks depth and width.

Now, in DC Solid control warehouse, there are 60 sets vertical mud agitators, they are JBQ5.5, JBQ7.5, JBQ15 and ect. All with different shaft lenght accroding to users requirements.

The DCJBQ SeriesVertical Mechanical Agitator is ideal for installations with limited footprint availability. These double-reduction, in-line, helical gear agitators provide smooth, vibration-free operation and efficient mixing, just like the right-angle drive agitators.

DCJBQ series agitators align the motor shaft with the gear reducer output shaft. The explosion-proof, C-face motor bolts on and couples to the double reduction helical gearbox. The entire assembly bolts to a fabricated steel base plate, which is then mounted on the tank.

Vertically mounted agitators are lighter than right-angle-drive horizontal units, but produce the same mixing results. In some instances, horsepower requirements are reduced due to the 95% efficiency of the helical gearing. Above 7.5 kW mud agitator using turbine worm reduction drive, has the transmission torque, smooth operation, reliable work, etc advantages.

Mud agitator is an important part of the drilling-fluid solids controling system. Drilling fluids agitatorcan be installed on drilling fluid tank, with the impeller submerged into certain depth under fluid surface to stir the fluid directly.During this process, the drilling fluid can be mixed even, and the solid particles are eliminated.In this way, it can improve solid phase dispersion, and increase the viscosity and gel strength, thus to make drilling fluid keep accordant with the requirement, provide needful fluid for drilling process, and ensure the smooth going of drilling work.Drilling mud agitator is the same as mud agitator.

TR solid control provide vertical and horizontal agitator. Horizontal mud agitator is divided into coupling type and direct type agitator. If you need a horizontal mud agitator, we recommend you use a direct type agitator. drilling mud Agitator is an ideal device for stirring, mixing liquid and preventing the solid-phase precipitation in the mixture.

Drilling Fluids Agitator in the mud system used to,mixing ratio and prevent to the mud tanked.TR solid control is an exporter of centrifugal pump . We are an exporter of drilling fluids mud agitator.Our factory approval the ISO9001,drilling agitator have the API certification.TR solids control is the designed,selling,production,service and delivery of Chinese mud agitator manufacturer. We will provide the high quality drilling fluids agitator and best service.Your best drilling mud tank agitators start from TR solids control.

Hubei Craun Technology Equipment Co., Ltd (abbreviated as Craun Tec.), with the registered capital of 10 million RMB and 25000㎡ factory ground, is located in High Tech. industrial park of Xian Ning, Hubei province, which is 100 Kilometers away from Wuhan. The HQ is divided into two parts, mechanical precision processing factory and equipment manufacturing factory. We have more than 100 sets professional precision processing center, inspection equipment, heavy manufacturing equipment and complete environmental protection treatment equipment. Craun Tec. focuses on the technology R&D on the field of solid-liquid separation, and has the independent R&D and fast & efficient system solution capabilities, it is a global professional manufacturer integrating system design, technology R&D, production and sales and after-sales service.

Oil ang gas drilling (Drilling mud recycling system, drilling waste management, comprehensive disposal for oil sludge, mud comprehensive treatment station, barite recovery system etc.)

Infrastructure construction (HDD mud purification, pipe jacking / TBM slurry circulation, slurry for continuous wall construction’s separation, and mud of pile foundation engineering’s treatment, etc.);

The skid mounted MA-RG agitator is compact, and its low profile reduces headroom requirements and provides more layout space on top of the tanks. The gearbox is a triple-reduction helical-bevel gear drive system that reduces the rotational speed of the motor to drive the impeller(s). Up to 95% mechanical efficiency helps reduce horsepower requirements.

Impellers are available with flat blades (radial flow), contour blades (axial flow), and canted blades (radial/axial flow). The impellers are sized according to tank volume and expected duty. Active mud system compartments—such as solids removal sections, mud mixing sections, and slug pits, which need a higher shear force to produce immediate mixing—are another consideration in impeller sizing.

Lake series mud agitator is part of the drilling fluids solids control equipment, which is mainly used to agitate and mix the drilling mud to prevent solids particles from depositing in the circulating tank and to stabilize the performance of drilling fluids.

Drilling Mud Agitator for Solid Control SystemLake Petro has been focusing on the oil and gas equipment supply more than 9 years. We always consider to support the customer economic cost, stable quality and comforable service.

Generally the mud agitator is a mechanical equipment used to agitate different materials widely used in engineering field. In the offshore plants, it is used to mix both drilling mud and bulk. Drilling muds are of high viscosity fluids that composed with oil or water and bulk. Therefore, it is necessary to predict and understand the stabilized mixing performance of agitator because the accurate material property maintained by agitation is essential to stabilize drilling system.

Drilling mud, which is the mixture of oil (or water) and bulk (Barite, Bentonite, Polymers etc.), is used to lubricate the drilling bit, to remove the cutting and to keep the pressure steady inside the drilling hole. Although there are many different types of facilities from which drilling operations take place, the core system of these facilities is drilling system, which is mainly composed of bulk-handling and mud-handling systems. The efficiencies of transportation, mixing in an mud agitator and separation of gas in a separator are important for the performance of these systems.

There are few of research papers for analyzing the flow field of mud agitator. Numerical simulations in regard to change torque and position of impellor with 45° pitched blades was performed by Chang and Hur. The flow patterns in agitator relating to its geometric shape and power of agitation was investigated by Kumaresan and Joshi which were made through experiments using LDV(Laser Doppler Velocimeter) and numerical method. And the performance of agitation with various size of impellor was studied by Nienow.

In this study, numerical simulation of swirling flow on a mechanical agitator is carried out to investigate the mixing performance of agitator using two commercial softwares, STAR CCM+ ver.8.04 [4] based on Eulerian approach and Particleworks ver.4.5 based on Lagrangian approach. First, for the validation, the water mixing problems by a mechanical agitator is simulated and the results of simulation are compared to those of experiments performed by Nagata et al. . Furthermore, the premixed drilling mud with a constant viscosity is considered as a mixing material, and the comparison of mixing performance with the case of water mixing is discussed.

To validate the present simulation with the experiments performed by Nagata et al. [6], the geometric shape of agitator is identical to the impellor which is one of the models used in the experiments as show in Fig. 1. The details of dimension are summarized in figure of dimention mud tanks. The impellor has 16 blades of flat plate. Impellor of agitator is rotating with 72rpm, and a linear acceleration time is adopted until 2sec.

Two commercial softwares, STAR-CCM+ and Particleworks, are used to simulate the rotatory flow around the mud agitator inside a cylindrical tank. The free-surface elevation and magnitude of velocity at specific location are validated with experimental results [6]. The location of probes for measuring magnitude of velocity is given in TABLE 3.

The magnitude of velocity probed at three locations in vertical is illustrated in Fig. 4. The peak values of velocity appear near the end of blades in the experiments, but slightly shifted inside in the simulations. The overall trends and agreements between the experiments and simulations are almost reasonable within 10% error band except for the case at prob3 for z=10cm. It means that the mixture by mud agitator cannot be well made upward in the simulations. The deviation from the experiments seems not to be related directly to the grid convergency, as shown in Fig. 5. The cases for the grid convergence test are classified in TABLE 4. Fig. 6 shows the time evolution of swirling motion due to the rotating of an mud agitator inner tank, in which the contours indicate the magnitude of velocity. As the time increases, the maximum distribution of velocity is generated in horizontal near the end of blades and developed in all directions. When the time becomes over 15sec, the quasi-steady swirling motion respect to the vertical centerline can be observed.

Next, the premixed mud which has the constant viscosity of 23CP and specific gravity of 1.3 is assumed to be fulfilled inside the tank instead of the water used in the previous study. Figs. 7~8 show the comparison of the wave height and the magnitude of velocity along the centerline with the case of the water mixing, respectively. Because the viscosity and density of mud are higher than those of water, the motion of freesurface is less dynamic in case of the mud mixing so that the change of free-surface and magnitude of velocity are relatively smaller. It causes that more time should be needed to reach the

In this study, numerical simulation of swirling flow on a mechanical mud agitator was carried out to investigate the mixing performance of agitator using both of Eulerian and Lagrangian approaches. First, the water mixing problems by a mechanical mud agitator was simulated and the results of simulation were validated with those of experiments by Nagata et al. [6]. The overall agreement was reasonable with the deviation within 10% error band. Furthermore, the premixed drilling mud with a constant viscosity was considered as a mixing material, and the comparison of mixing performance with the case of water mixing was discussed. It seems that the higher viscosity and heavier density of mud contribute to the resistance of mud mixing, compared to water mixing.

GN Solids Controlis a world famous turnkey provider of solids control equipmentfor oil and gas drilling fluids. GN Solids Control has rich experience on design, development, and manufacture solids control equipment includes but not limited to shale shaker and shaker screen, decanter centrifuge, desander, desilter, mud cleaner, mud agitator, cuttings dryer, centrifugal pump, screw conveyor and mud tank etc.

Last month, GN Solids Control finished manufacturing of one batch mud agitators for one offshore drilling rig platform. Consider the heavy duty mud, GN Solids Control provides helical bevel gerabox reducer for these mud agitators.

GN Solids Control manufactures mud agitator with single impeller, double impellers or multiple impellers. The shaft length of the mud agitator is customized based on customer’s mud tank depth.

GN mud agitator keeps the drilling mud from sediment, and plays a very important role in mud mixing, preparing and storage. GN Solids Control also provides control boxes to match the mud agitators, explosion proof includes IEC Ex, ATEX, CNEX etc.

In order to use in the offshore platform, GN Solids Control use PPG painting to cover the mud agitators with 3 layers which can keep sea moisture rusty from long time usage.

Besides the mud agitators, GN Solids Control has also been providing the other types of solids control equipment like decanter centrifuges and shale shakers for offshore drilling platforms. GN Solids Control made DNV lifting certified equipment is able to move safely and conveniently, the DNV lifting pad and supporting frame can be added optionally.

Now GN Solids Control has many solids control equipment in stock, once we received the order, we can just buy the motors and put the control boxes, tested and get it to delivery very fast. Welcome to connect with GN Solids Control for any drilling mud solids control and drilling waste management equipment inquiries.