drilling mud agitator made in china
JBQ series mud Agitator, Less than 5.5 kW drilling mud Agitator adopts the blender cycloid speed reducer, and it is applied to the drug liquids mixing tank. This mud agitator has the advantage of compact structure so it occupies small area. More than 7.5 kW Mud Agitator uses the turbo and worm gear speed reducer, with the large torque transmission、 the revolution is steady、it works reliablely and has great merit. Common model of mud agitator is JBQ5.5kW 、JBQ7.5kW 、JBQ11kW and JBQ15kW.The drilling mud agitator is an important components for GN Solids Control drilling fluids processing system.
GN Solids Control as a professional manufacturer for soilds control equipments, we have designed lots of high-quality products, and JBQ series Agitator is one of them. To keep both the mud uniformity and the suspension of solids, the mud agitator is used to agitate the mud consecutively and reliably.This agitator agitates the mud to make cuttings, silt and sand pass the solids control system without being precipitated onto the tank bottom. Due to the simplex turbine decelerator, this product is featured by compact construction, light weight, balanced transmission, low noise, high efficiency of transmission and strong agitating power. Therefore, it is a reliable product in the solids control system.
China manufacturer GN Solids Control offer the world with drilling mud agitator equipments.We are an exporter of drilling fluid mud agitator for Indian, Russian,middle east.etc..Our factory and company are Quality Management System ISO 9001-2000 certified.GN Solids Control operate international oil gas drilling mud separation system sales,service,manufacturing,distribution serivce.Buy drilling fluid mud agitatorfrom China manufacturer.Your best mud agitator for drilling mud circulation system.
Turbo mud mixed with circular gear is a device of the cementing control system for well drilling. It"s used to stir and mix drilling liquid in order to prevent solid granule from sinking in the tank circulation system, thus stabilizing the liquid and making mixed.
1. As a dedicated equipment for the standard circulating tank of drilling liquid, it has high transmission efficiency, great transmission power, and strong mixing capability due to the use of circular gear and cylindrical worm for single stage transmission in reducer box, which is provided with blower.
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sell china cycloid type and gearbox mud agitator with impeller. Mud agitator/mixer can be used widely in various applications.Including drilling mud mixture, chemical agitating, food or beverage, etc.
Mud agitator also named drilling mud agitator. It used for drilling fluid agitation mix,prevent drilling fluid solid particles in the tank circulation system deposit,cycle drilling fluid performance stability, mixed evenly. Also can keep cement in suspension in waste water from concrete production.
Mud agitator composed by explosion-proof motor,reducer,engine base and impeller components four parts. The motor and the speed reducer,reducer and the impeller shaft are connected through rigid coupling.
Mud agitator is an important part of the drilling-fluid solids controling system. Drilling fluids agitatorcan be installed on drilling fluid tank, with the impeller submerged into certain depth under fluid surface to stir the fluid directly.During this process, the drilling fluid can be mixed even, and the solid particles are eliminated.In this way, it can improve solid phase dispersion, and increase the viscosity and gel strength, thus to make drilling fluid keep accordant with the requirement, provide needful fluid for drilling process, and ensure the smooth going of drilling work.Drilling mud agitator is the same as mud agitator.
TR solid control provide vertical and horizontal agitator. Horizontal mud agitator is divided into coupling type and direct type agitator. If you need a horizontal mud agitator, we recommend you use a direct type agitator. drilling mud Agitator is an ideal device for stirring, mixing liquid and preventing the solid-phase precipitation in the mixture.
Drilling Fluids Agitator in the mud system used to,mixing ratio and prevent to the mud tanked.TR solid control is an exporter of centrifugal pump . We are an exporter of drilling fluids mud agitator.Our factory approval the ISO9001,drilling agitator have the API certification.TR solids control is the designed,selling,production,service and delivery of Chinese mud agitator manufacturer. We will provide the high quality drilling fluids agitator and best service.Your best drilling mud tank agitators start from TR solids control.
Derrick mud agitators include an explosion-proof, “C” faced motor, reduction gearbox (helical-bevel gears for horizontal agitators or all helical gears for vertical units), impeller, and shaft with assembly bushings. Motors range from 5 to 30 HP and may be supplied in several power configurations.
Attaching the motor directly to the gearbox protects correct alignment that can increase bearing life and provides 95 percent efficiency in power transfer to the impeller. Using this superior design surpasses standard worm drive gear assemblies by 30 percent, allowing Derrick agitators to do the same work at far less horsepower. By unitizing the motor and gearbox, weight and space requirements are reduced. Horsepower, mechanical configuration, impeller diameter, and shaft length are customized to tank dimensions and maximum mud weights. Available horsepower ratings* are: 5, 7.5, 10, 15, 20, 25, and 30.
Generally the mud agitator is a mechanical equipment used to agitate different materials widely used in engineering field. In the offshore plants, it is used to mix both drilling mud and bulk. Drilling muds are of high viscosity fluids that composed with oil or water and bulk. Therefore, it is necessary to predict and understand the stabilized mixing performance of agitator because the accurate material property maintained by agitation is essential to stabilize drilling system.
Drilling mud, which is the mixture of oil (or water) and bulk (Barite, Bentonite, Polymers etc.), is used to lubricate the drilling bit, to remove the cutting and to keep the pressure steady inside the drilling hole. Although there are many different types of facilities from which drilling operations take place, the core system of these facilities is drilling system, which is mainly composed of bulk-handling and mud-handling systems. The efficiencies of transportation, mixing in an mud agitator and separation of gas in a separator are important for the performance of these systems.
In the drilling processes and regarding systems, multiphase flows, where gas, water, oil and discrete solid materials are mixed, frequently and easily observed. To increase the performance and guarantee the safety of the whole system, it is of importance to predict and analyze the characteristics of these complicated flows.
There are few of research papers for analyzing the flow field of mud agitator. Numerical simulations in regard to change torque and position of impellor with 45° pitched blades was performed by Chang and Hur. The flow patterns in agitator relating to its geometric shape and power of agitation was investigated by Kumaresan and Joshi which were made through experiments using LDV(Laser Doppler Velocimeter) and numerical method. And the performance of agitation with various size of impellor was studied by Nienow.
In this study, numerical simulation of swirling flow on a mechanical agitator is carried out to investigate the mixing performance of agitator using two commercial softwares, STAR CCM+ ver.8.04 [4] based on Eulerian approach and Particleworks ver.4.5 based on Lagrangian approach. First, for the validation, the water mixing problems by a mechanical agitator is simulated and the results of simulation are compared to those of experiments performed by Nagata et al. . Furthermore, the premixed drilling mud with a constant viscosity is considered as a mixing material, and the comparison of mixing performance with the case of water mixing is discussed.
To validate the present simulation with the experiments performed by Nagata et al. [6], the geometric shape of agitator is identical to the impellor which is one of the models used in the experiments as show in Fig. 1. The details of dimension are summarized in figure of dimention mud tanks. The impellor has 16 blades of flat plate. Impellor of agitator is rotating with 72rpm, and a linear acceleration time is adopted until 2sec.
Two commercial softwares, STAR-CCM+ and Particleworks, are used to simulate the rotatory flow around the mud agitator inside a cylindrical tank. The free-surface elevation and magnitude of velocity at specific location are validated with experimental results [6]. The location of probes for measuring magnitude of velocity is given in TABLE 3.
The magnitude of velocity probed at three locations in vertical is illustrated in Fig. 4. The peak values of velocity appear near the end of blades in the experiments, but slightly shifted inside in the simulations. The overall trends and agreements between the experiments and simulations are almost reasonable within 10% error band except for the case at prob3 for z=10cm. It means that the mixture by mud agitator cannot be well made upward in the simulations. The deviation from the experiments seems not to be related directly to the grid convergency, as shown in Fig. 5. The cases for the grid convergence test are classified in TABLE 4. Fig. 6 shows the time evolution of swirling motion due to the rotating of an mud agitator inner tank, in which the contours indicate the magnitude of velocity. As the time increases, the maximum distribution of velocity is generated in horizontal near the end of blades and developed in all directions. When the time becomes over 15sec, the quasi-steady swirling motion respect to the vertical centerline can be observed.
Next, the premixed mud which has the constant viscosity of 23CP and specific gravity of 1.3 is assumed to be fulfilled inside the tank instead of the water used in the previous study. Figs. 7~8 show the comparison of the wave height and the magnitude of velocity along the centerline with the case of the water mixing, respectively. Because the viscosity and density of mud are higher than those of water, the motion of freesurface is less dynamic in case of the mud mixing so that the change of free-surface and magnitude of velocity are relatively smaller. It causes that more time should be needed to reach the
In this study, numerical simulation of swirling flow on a mechanical mud agitator was carried out to investigate the mixing performance of agitator using both of Eulerian and Lagrangian approaches. First, the water mixing problems by a mechanical mud agitator was simulated and the results of simulation were validated with those of experiments by Nagata et al. [6]. The overall agreement was reasonable with the deviation within 10% error band. Furthermore, the premixed drilling mud with a constant viscosity was considered as a mixing material, and the comparison of mixing performance with the case of water mixing was discussed. It seems that the higher viscosity and heavier density of mud contribute to the resistance of mud mixing, compared to water mixing.
XBSY is a leading company of drilling solids control equipment in terms of scale and variety. As a professional manufacturer of solids control equipment and drilling waste treatment systems, XBSY has participated in drafting Chinese SY5612-2007 and SY5612-2018 specifications for oil drilling solids control equipment.