drilling mud agitator factory quotation
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Mud agitatoris part of the drilling fluids solids control equipment, which ismainly used to agitate and mix the drilling mudto prevent solids particles from depositing in the circulating tank and to stabilize the performance of drilling fluids. The motor and speed reducer, speed reducer and impeller shaft are connected by steel coupling.
Mud agitators are fluid mixing equipment that keeps solids in drilling fluid suspending, no deposit in the mud tank bottom. It uses its impeller to agitate and mix the drilling mud to prevent solid particles from depositing in the tank or mud pit.
There were many types of mud agitator, depending on purpose demand, gearbox type, and working conditions. But the basic structure of the mud agitator is all the same: Motor, gearbox [Speed reducer], shaft, and impeller.
Yes. Some clients prefer the hydraulic drive for some specific use. Some clients need a vertical agitator. And some clients prefer the stainless steel shaft and impeller. Different applications and industries will request equipment much different If you have questions or demand on mud mixers, please let us know and we’ll help you to get the ideal solution.
For oil and gas drilling, there are different configurations on tanks number, tanks size, so it’s not easy to confirm. But we can take a system as an example. One mud system laying with 6 tanks, and tanks size are 9 m X 2.2 m X 2.3 m. The normal proposal is 3 sets of agitator per tank. But there is a shaker tank, then we deduct 1 set. So, probably we need 17 sets of the agitator. And the agitators are APM 7.5 driven by 7.5 kw motor.
The most important factor was the power of the mud agitator, 5.5 Kw agitator is cost far lower than 22 KW. There is apparently a different price between the explosion-proof type and Non-proof type. Higher explosion-proof grade means higher cost.
Worm gearbox type mud agitator is a common type, durable, and easy maintenance. But its efficiency lower than the bevel gearbox. so bevel gearboxes are generally more expensive than worm gearboxes for the same HP and gear ratios. Helical-worm and helical-bevel are advanced generation type of worm and bevel gearbox. They produce less vibration and noise. The planetary gearbox is mainly used in vertical agitator.
Generally, there are different versions or models of mud agitators that are being offered to fulfill various customers’ needs more effectively. However, here are some of the most amazing features of these mud agitators’ range that you must know:
However, the impeller speed of these mud agitators is 60/72RPM. While, on the other hand, the shaft length of the mud agitator will depend on the size of the mud tank completely.
Excellent capacity, longer service life, and high-quality materials along with sturdy construction are making these mud agitators highly durable and reliable.
The entire range of these mud agitators is highly demanding. It is mainly because of the state of art technology and quality of basic materials that is used in these. The fabrication used on these mud agitators makes this high corrosion resistant and can help you to enjoy a longer service life of mud agitators with ease.
Do you want to know what makes these mud agitators most amazing? Let’s have a look at the key benefits below to get a better idea about the things in this regard:
A Mud Agitator is equipment that is used for a specific purpose – the mixing and agitation of mud. While doing so, it prevents the settlement of the solid phase particles in the tank, which is crucial for the recycling process. The Mud Agitator is basically a speed reducer that is combined with an explosion-proof motor. The motor is horizontally placed for a convenient installation. These elements of the Mud Agitator are basically what makes everything tick. Also, they are robust and easy to maintain, allowing the Mud Agitator to be used in harsh conditions.
The impellers in the Mud Agitator are responsible for ‘taking in’ the drilling fluid. There are single-layer and double-layer options that one can go for. A centering guide is also added if the tank depth increases to handle mixing and agitation of a high quantity of drilling fluid. This equipment also has a worm wheel and worm gear reducer drive for smooth and reliable operation. The mug agitator comes with a speed reducer and you can use it as per your needs.
Living up to the highly laid expectations of our numerous clients, we are persistently engaged in offering a vast range of Mud Mixers at unbeatable rates. We use quality checked basic materials and state-of-art technology in fabricating the offered range. The entire range is nation-wide demanded for its perfect quality, longer service life and excellent capacity. We are known in the market for on-time delivery of all the consignments.
Hubei Craun Technology Equipment Co., Ltd (abbreviated as Craun Tec.), with the registered capital of 10 million RMB and 25000㎡ factory ground, is located in High Tech. industrial park of Xian Ning, Hubei province, which is 100 Kilometers away from Wuhan. The HQ is divided into two parts, mechanical precision processing factory and equipment manufacturing factory. We have more than 100 sets professional precision processing center, inspection equipment, heavy manufacturing equipment and complete environmental protection treatment equipment. Craun Tec. focuses on the technology R&D on the field of solid-liquid separation, and has the independent R&D and fast & efficient system solution capabilities, it is a global professional manufacturer integrating system design, technology R&D, production and sales and after-sales service.
Oil ang gas drilling (Drilling mud recycling system, drilling waste management, comprehensive disposal for oil sludge, mud comprehensive treatment station, barite recovery system etc.)
Infrastructure construction (HDD mud purification, pipe jacking / TBM slurry circulation, slurry for continuous wall construction’s separation, and mud of pile foundation engineering’s treatment, etc.);
The Liquid Mud Plant (LMP) is the Mud Treatment system, which is compose of the Mud Shaker, Mud Agitator, Mud Tanks, Jet Mud Mixer, Centrifugal Pumps. As the Liquid Mud Plant designer and supplier, Brightway can make customized Liquid Mud Plant for mixing, treating and storing expensive invert oil emulsion mud in Oil Drilling Project.
1. Mud Shaker: Brightway company can provide types of mud shakers suitable for various working conditions, Including: high frequency mud shaker, double deck mud shaker, dry mud shaker, double mud shaker for customer selection.
2. Mud Agitator: such as 7.5KW, 11KW, 15KW, 22KW Mud Agitator for customer selection. And the mixing rod and impeller can be customized according to the depth and length of the tanks.
3. Mud Tanks: Brightway design and customize various types of Mud tanks for the liquid mud plant, Including: oil-based mud storage tank, water-based mud storage tank, water storage tank, slurry tank, unloading tank and so on.
The Liquid Mud Plants are able to store and supply liquid chemicals such as Oil Base Mud, Base Oil and Water Mud to meet the demands for deep and ultra-deep offshore drilling activities. The Liquid Mud Plant is in place for one primary purpose and that is to keep good drilling mud properties in the wellbore as much as possible.
Within each drilling fluids supply base, you can usually find what “Mud” companies are working offshore from this base as they are represented in the form of a Liquid Mud Plant. This liquid mud plant is used to manipulate (mix, dilute, treat, adjust) various drilling fluids to be used in wells supported by this Supply Base. Offshore supply vessels are used to transport any drilling or completion fluids to and from the Liquid Mud Plant that cannot be mixed up or treated on location.
Contact Us If you have any questions or suggestions about this Liquid Mud Plant, or you would like to get more information about the specifications, models, parameters, schemes, price and quotation of the Liquid Mud Plant, please contact us!
All drilling operation will require a blend of chemicals which are mixed drilling fluids commonly known as drilling mud, solids control and the circulating equipment are critical and interrelated part of the drilling operations. Drilling mud (drilling fluids) consists of a continuous liquid phase to which various chemicals and solids have been added to modify the operational properties.
The drilling mud has a host of critical functions, including controlling formation pressure,removing cuttings from the well sealing permeable formation and marinating well bore stability until the casing is cemented in the well bore and cooling and lubricating the drill bit.
Meanwhile solids control equipment separates drill solids from the drilling mud, thereby allowing it to be re-circulated down the drill pipe. Depending on the geological formation, environmental, application and well objectives, the drilling mud system are either water based or emulsion based.
For environmental reasons and restriction especially in land drilling operation, the drilling mud and cutting must be handled in an environmental safe condition. Therefore instead of storing and mixing the chemicals at individual rig site, majority of the oil companies are now adapting to have a central Liquid Mud plant for drilling fluids, where the storage, handling and mixing and liquid storage are kept.
From this centre, the liquid drilling mud is distributed by road tanker to the various rig sites. After the drilling operation the road tankers will transport the used drilling mud back to the center for treatment, reprocessing and storage. The waste water and solids are transported to the Waste Management facilities for treatment and disposal.
GN Solids Control can offer complete liquid mud plant, with tanks, drilling fluids mixing system, with decanter centrifuge and varioud feeding pumps. GN Solids Control is an international manufaturer on solids control equipment, like tanks, shale shaker, mud cleaner, shaker screen ,mud agitator, mud gun, decanter centrifuge, and waste management equipment, like big bowl decanter centrifuge, vertical cuttings dryer, screw conveyor… GN can make customized liquid mud plant for different area and market, like U.S, Europe, Canada, Romania, Russia, Kazakstan, Ukran, Pakistan, UAE, Oman, Libya, Egypt, Iraq, Iran, Yemen, Qatar, South Africa, Sudan, Morocco, Nigeria, Algeria, Tunisia, Brazil, Venezuela, Argentina, Australia,