mud pump maintenance factory

When it comes to the process of Mud pump repair, our expertise is second to none. Unlike smaller machine shops, We are pump repair specialists with expertise in repairing and rebuilding Mud pumps. We offer several level of rebuild options in order to make your Mud pump repair is as efficient and as economical as possible. We can manufacture many of the required components in-house for a Mud pump repair and or Mud pump rebuild as well.

You can trust the knowledge and expertise of your Mud pump repair in our hands. We have decades of qualified experience in the troubleshooting of your Mud pump repair, view our

We know the ins and outs of what made the Mud gearbox to fail, from the erosion that happens, to wear and tear of seals, it’s a common thing. That’s why trusting your Mud pump repair in our shop can only bring life to your Mud.

It’s not uncommon for other machine shops just trying to figure it out. Not here. We don’t have to figure out what happened to your Mud pump, again we have years and years of experience with Mud pumps and the Mud pump repair process. Although sometimes the Mud pump rebuild is a little bit different, we can ensure you that your Mud pump will be restored. It’s not uncommon for the Mud pump repair to suddenly turn into a process of rebuilding the Mud pump due to a further analysis of the breakdown in our shop.

We don’t take a first option of a rebuild due to it’s expense, because sometimes that can become a re-manufacturing process especially if the pump is very aged, but in the end, if a rebuild is needed for any type of re-manufacturing needs, you can count on MER to get the job done, that’s why we have a full facility dedicated to re-manufacturing these types of equipment to ensure the proper repair of your Mud pump. Nevertheless, we will let you know in what category it falls in before we even start the process of the Mud pump repair or the Mud pump rebuild.

Periodically we"ll inspect for wear, cracks and damage to critical components such as bearings, bull gear and pinion, conrods and crossheads. We"ll check the condition of your seals and other rubber goods and look for oil contamination. We"ll inspect your frame and ensure your pump is set up as per the manufacturer"s recommended tolerances, providing feedback and detailed reporting.

Emsco parts including the fluid end, power end, stuffing boxes, plungers, seals, bearings, diesel engines, and natural gas engines. We also have blasting and painting facilities as well as a machine shop. We have many years of experience rebuilding mud pumps

Where Emsco overhaul is required we"ll take care of complete disassembly, cleaning and NDT. Repairs will be made to machined components as necessary. Bearings, seals and other components will be replaced in line with our inspections. Motors will be overhauled, lube systems serviced and pulsation dampeners recertified. We"ll also check your fluid ends are in spec and can repair or replace. Your pump is then fully reassembled and commissioned.

We also served as the acting shop and field repair representative for the Western Gear Company and as a manufacturing facility for Wilson Manufacturing Company based in Wichita Falls, Texas. Wilson was a manufacturer of well service rigs and mud pumps. SMC Inc. has served and currently serves as a manufacturing and repair center for Oil Well Supply, Cabot-Franks, National, Halliburton, The Western Company, B.J. Hughes, Gardner Denver and many others. We manufacture a triplex pump of 165 H.P. with parts interchangeable to the Gardner Denver model TEE and are currently developing a 500 H.P. pump with parts interchangeable to Oilwell"s SA-644-5 pump. SMC has a large warehouse full of quality replacement parts for various types of equipment such as Triplex Plunger Pumps, Mud Pumps, Swivels, Drawworks and Rotaries.

We manufacture positive displacement pumps and replacement parts vital to the oil industry worldwide. We have customers that include both domestic and foreign oil companies. We also manufacture and repair a variety of products used in routine maintenance by customers with rock crushers, aggregate and commercial cement manufacturing plants.

Our core team is formed of Field service, Assembly, Manufacturing Technicians, Engineering & Quality Assurance that have previously worked for mud pumps manufacturing product line.

Mud pumps are the heart of a drilling operation. TSM designs and manufactures extremely reliable and easy-to-maintain mud pumps, eliminating unnecessary maintenance and downtime.

Our manufacturer Mud Pump skid is suitable for operations in rough, windy, damp and dusty oilfield conditions. Dependent upon customer horsepower requirements the engine sizes will vary.

Centerline Manufacturing is committed to the highest level of customer service quality.  Every Centerline pump is comprehensively and repeatedly tested at diverse pressure levels to assure that it goes to our customer in perfect operational order. Centerline technicians work to ensure that our customers fully understand the operation of the model being delivered.  If a customer"s pump is down, we understand the importance of timely response and parts availability.  Centerline technicians will assess the problem and make repairs to bring the pump back into new specification. The Centerline mud pump technicians are well versed and qualified to operate and repair any product that is provided to the customer.

Many things go into getting the most life out of your mud pump and its components — all important to extend the usage of this vital piece of equipment on an HDD jobsite. Some of the most important key points are covered below.

The most important thing you can do is service your pump, per the manufacturer’s requirements. We get plenty of pumps in the shop for service work that look like they have been abused for years without having basic maintenance,  such as regular oil changes. You wouldn’t dream of treating your personal vehicle like that, so why would you treat your pump like that.

Check the oil daily and change the oil regularly. If you find water or drilling mud contamination in the oil, change the oil as soon as possible. Failure to do so will most likely leave you a substantial bill to rebuild the gear end, which could have been avoided if proper maintenance procedures would have been followed. Water in the oil does not allow the oil to perform correctly, which will burn up your gear end. Drilling mud in your gear end will act as a lapping compound and will wear out all of the bearing surfaces in your pump. Either way it will be costly. The main reasons for having water or drilling mud in the gear end of your pump is because your pony rod packing is failing and/or you have let your liners and pistons get severely worn. Indication of this is fluid that should be contained inside the fluid end of your pump is now moving past your piston and spraying into the cradle of the pump, which forces its way past the pony rod packing. Pony rod packing is meant to keep the oil in the gear end and the liner wash fluid out of the gear end. Even with brand new packing, you can have water or drilling fluid enter the gear end if it is sprayed with sufficient force, because a piston or liner is worn out.

There is also usually a valve on the inlet of the spray bar. This valve should be closed enough so that liner wash fluid does not spray all over the top of the pump and other components.

Liner wash fluid can be comprised of different fluids, but we recommend just using clean water. In extremely cold conditions, you can use RV antifreeze. The liner wash or rod wash system is usually a closed loop type of system, consisting of a tank, a small pump and a spray bar. The pump will move fluid from the tank through the spray bar, and onto the inside of the liner to cool the liner, preventing scorching. The fluid will then collect in the bottom of the cradle of the pump and drain back down into the collection tank below the cradle and repeat the cycle. It is important to have clean fluid no matter what fluid you use. If your liners are leaking and the tank is full of drilling fluid, you will not cool the liners properly — which will just make the situation worse. There is also usually a valve on the inlet of the spray bar. This valve should be closed enough so that liner wash fluid does not spray all over the top of the pump and other components. Ensure that the water is spraying inside the liner and that any overspray is not traveling out of the pump onto the ground or onto the pony rod packing where it could be pulled into the gear end. If the fluid is spraying out of the cradle area and falling onto the ground, it won’t be long before your liner wash tank is empty. It only takes a minute without the cooling fluid being sprayed before the liners become scorched. You will then need to replace the pistons and liners, which is an avoidable costly repair. Make a point to check the liner wash fluid level several times a day.

Drilling fluid — whether pumping drilling mud, straight water or some combination of fluid — needs to be clean. Clean meaning free of solids. If you are recycling your fluid, make sure you are using a quality mud recycling system and check the solids content often throughout the day to make sure the system is doing its job. A quality mud system being run correctly should be able to keep your solids content down to one quarter of 1 percent or lower. When filling your mud recycling system, be sure to screen the fluid coming into the tanks. If it is a mud recycling system, simply make sure the fluid is going over the scalping shaker with screens in the shaker. If using some other type of tank, use an inline filter or some other method of filtering. Pumping out of creeks, rivers, lakes and ponds can introduce plenty of solids into your tanks if you are not filtering this fluid. When obtaining water out of a fire hydrant, there can be a lot of sand in the line, so don’t assume it’s clean and ensure it’s filtered before use.

Cavitation is a whole other detailed discussion, but all triplex pumps have a minimum amount of suction pressure that is required to run properly. Make sure this suction pressure is maintained at all times or your pump may cavitate. If you run a pump that is cavitating, it will shorten the life of all fluid end expendables and, in severe cases, can lead to gear end and fluid end destruction. If the pump is experiencing cavitation issues, the problem must be identified and corrected immediately.

The long and the short of it is to use clean drilling fluid and you will extend the life of your pumps expendables and downhole tooling, and keep up with your maintenance on the gear end of your pump. Avoid pump cavitation at all times. Taking a few minutes a day to inspect and maintain your pump can save you downtime and costly repair bills.

It’s time for piston mud pumps to enter the 21st century. Centerline Mud Pumps utilize common, industry-proven, and easily obtained fluid end parts. Designed to give you better flow capacity, pressure, size and weight advantages, that you won’t find anywhere else. Centerline Mud Pumps are built to exceed the most demanding specifications in the industry. These pumps are built to last.

Centerline Manufacturing is pleased to introduce their line of hydraulic drive mud pumps. Since 1983, Centerline Manufacturing has been involved in the design, manufacture, and production of drilling equipment, support equipment, and tooling for the water well industry. Our line of mud pumps include several new milestone technologies not found anywhere else in the industry.

Provides 150-180* GPM (Gallon Per Minute) of standard mud flow at 350 psi continuous. The 180 GPM is a provisional condition that requires the mud pressure to be below 275 psi and the hydraulic oil temperature below 165 degrees F.

Provides 300-360* GPM (Gallon Per Minute) of standard mud flow at 350 psi Continuous.  The 360 GPM is a provisional condition that requires the mud pressure to be below 275 psi and the hydraulic oil temperature below 165 degrees F.

Provides 450-540* GPM (Gallon per Minute) of standard mud flow ar 350 psi Continuous.  The 540 GPM is a provisional condition that requires the mud pressure to be below 275 psi and the hydraulic oil temperature below 165 degrees F.

The NOV 12-P-160 Mud Pumps includes (3) Three New National 12-P-160 Triplex Mud Pumps 1600 HP, 7-1/4″ bore x 12″ stroke, single acting. 5000 PSI fluid ends. 1600 HP Bare Mud Pumps are currently configured for Offshore Service. The NOV 12-P-160 Mud Pumps are located in Houston and ready to be unitized for service.

Forged Steel crankshaft, Individual forged steel two piece interchangeable standard modules, 6-1/2” mission fluid king liners, Standard polyurethane valves and seats, Two piece fast change piston rods, Supreme pistons, Metal to metal liner retention, Clamp type liner and piston rod connections, Fast change valve covers standard, Piston liner lubricant spray system, Liner spray pump, Power end lube system with filter. Mounted on Integral two runner skid, Suction Manifold with vertical suction stabilizer, Suction line pressure relief valve, set for 70 PSI

Includes: motor supports, motor frame, tensioning screws, 2 V-belt guards, 2 pump Sheaves, 2 motor sheaves, banded V-belts, Holes to be drilled to accept EDM D79 Or GE-752 Traction Motors

National Oilwell Varco (NOV) is an American multinational corporation based in Houston, Texas. It is a leading worldwide provider of equipment and components used in oil and gas drilling and production operations, oilfield services, and supply chain integration services to the upstream oil and gas industry. The company conducts operations in more than 600 locations across six continents, operating through three reporting segments: Rig Technologies, Wellbore Technologies, and Completion & Production Solutions. National Oilwell’s two main predecessors, Oilwell Supply and National Supply, were founded in 1862 and 1893, respectively. These two companies manufactured and distributed pumps and derricks.

JL Offshore AS can support your drilling equipment needs in Repair and Refurbishment, Field Service, Inspections and Spare Parts for Mud Pumps, Drawworks, Rotary Tables, Travelling Blocks and Crown Blocks. We have experienced mechanics and technicians for field support that are highly respected in the industry and their technical expertise in inspecting and refurbishing drilling equipment meets or exceeds OEM standards.

National Gear Repair has been repairing Gardner Denver Pumps for decades and as such we consider ourselves experts on Gardner Denver Pump Repair and Ingersoll Rand Pump Repair. If you call our Vacuum Pump Repair Coordinators Directly By Calling (909) 460-0101 you will be connected with a Repair Coordinator who has years of experience working with Gardner Denver Vacuum Pumps. All National Gear Repair Pump Repair Coordinators have experience working as mechanics and technicians for National Gear Repair in the Past often times we can diagnose the fault in your pump before we actually get it in our shop. We always recommend that you let us pick up the pump for a free quote as National Gear Repair offers Free Freight and Free Quotes Nationwide.

National Gear Repair has Gardner Denver Critical Spare Parts and Components in stock at all times to ensure our repair lead times are the shortest in the industry (something we pride ourselves on). We also offer 24 Hour Emergency Rush Repair for your Gardner Denver Pump. We have the ability to Manufacture all gearing and critical components allowing us to keep lead times down and if needed for emergency rush repair we can have gears set to the exact same rockwell and brinell hardness as the OEMS.

Once your Pump Repair is complete we mount the pump on a custom test bench inside of our Quality Assurance Department to run a 6 hour test on a low load to test for vibrations, overheating, Seal leaking or other abnormalities. Once your Gardner Denver Pump has passed it is then certified with our 24 Month Warranty which goes into effect the day you put the pump into production. If it sits in your facility for a year and then you chose to install it the 2 year warranty starts Right There.

If your Gardner Denver Pump is in need of repair Call now At (909) 460-0101 to be connected to a Gardner Denver Pump Repair Specialist. If you have any questions regarding our emergency rush repair service Email Me Directly at Tony@NationalGearRepair.com

Merit Pump and Equipment is a factory authorized pump repair center for Kobe, Weatherford, Myers, and Aplex pumps. We also repair a wide range of other manufacturer pumps. See below for several of our primary repair service offerings:

Do you need general pump maintenance, pump refurbishment, or a complete pump overhaul? We specialize in several types, including reciprocating piston or plunger pumps, duplex, triplex, quintuplex, larger centrifugal pumps (including end suction), split case, frame-mounted, and many more.

Merit Pump and Equipment also specializes in the fabrication of pumping units (or complete pump skidded units) which include a pump, electric motor and steel base. These often include a gearbox and guards, belted units, or anything your application requires. We offer our services across the country and throughout Ohio.

Merit Pump provides comprehensive industrial pump repair. We have over 28 years of experience in the industrial pump repair business. A strict, quality pump maintenance schedule saves on costly future operations. That’s where we come in. We have a close working relationship with each pump company we represent. As a factory authorized repair center, we follow the highest standards in industrial pump repair.

We offer comprehensive repair solutions all over the country with a home-base in northeast Ohio. We provide industrial pump repair assistance in our immediate service area, including Cincinnati, Toledo, Columbus and all of northeast Ohio: Cleveland, Akron, Canton, Youngstown, and everywhere in-between.

We are also an agricultural pump repair center and represent several manufacturers and types of pumps. Whether you have a Berkeley irrigation pump, a truck mounted spray pump, or maybe a simple transfer pump, we can assist with your agricultural pump repair needs. Call us and we will discuss your options for service.

Oilfield applications require rugged equipment. We specialize in the repair of this worn equipment. Duplex, Triplex and Quintuplex pumps are common in this industry. For oilfield pump repair of these styles, look no further. Whether a Weatherford mud pump, oilfield injection pump, or a Kobe triplex platform pump, we will manage a wide range of oilfield pump repair needs. We are a proud member of the Ohio Oil and Gas Association and follow the highest repair and maintenance standards.

Reciprocating pump repair is our specialty. We represent several triplex pump repair lines, including Kobe, Myers, Aplex, Weatherford, Giant and many more. Merit Pump offers triplex pump repair, including duplex and quintuplex pump as well (both plunger and piston style). We also specialize in the fabrication of complete pumping units with electric motor, gearbox and base.

At Merit Pump and Equipment, our goal is to supply you with the very best in pump repair and pump & part sales. Contact us today to discuss your specific needs. We offer pump repair services across the country and throughout Ohio, including cities like Cleveland, Akron, Canton, Toledo, Cincinnati, Columbus, and Youngstown.

Mud pumps are the heart of your drilling operation. Bridges Equipment is the leading authority on the unitization of triplex mud pumps. As an OEM distributor for Caterpillar Rig Power, Detroit Diesel, and Joliet motors, we provide our customers with a wide range of options to meet their pump needs.Learn More

Prior check to the start of a mud pump for clear water inlet and outlet pipes, buttered front and rear bearings and a filled packing. The China mud pump should be equipped with a high-pressure water pump, which pumps water to the sealing fill with a pressure greater than that of the mud pump. As a protection to the fill, never turn off the water pump while the mud pump is in its working state. Otherwise, the sealing part is of immediate wear.

The service life of the mud pump depends on the clearance between the impeller and the guard plate. An unreasonable clearance is responsible for the vibration and the noise of the pump and the damage of overflowing parts. Therefore, when it comes to the impeller replacement, the clearance shall meet the requirements of the design drawing by adjusting screws on the rear bearing. Take the suction capacity of mud into account for the allowable suction range of the mud pump is determined by water transported.

The Construction Department shall have some professional person responsible for the maintenance and repair of the construction machinery. Regular check and maintenance of the mud pump and other machinery, such as the drilling mud pump parts, are useful for the early detection and a prompt solution.

Pay attention to the size of sediment particles, among which the large ones are prone to wear the vulnerable parts of the China mud pumpsuch as pump shells, bearings, impellers, and so on. Timely maintain the use and replace the damaged. Take advanced anti-wear measures to lengthen the service life of vulnerable parts, which can downturn the cost and up forward the efficiency. Meanwhile, keep backup vulnerable parts in stock in case of unexpected replacement needs.

Our Premium Series liners feature bi-metallic construction utilizing a steel outer shell with an industrial chrome insert. Along with proper maintenance, can provide up to 800+ hours of service.