horizontal mud pump free sample

The 2,200-hp mud pump for offshore applications is a single-acting reciprocating triplex mud pump designed for high fluid flow rates, even at low operating speeds, and with a long stroke design. These features reduce the number of load reversals in critical components and increase the life of fluid end parts.

The pump’s critical components are strategically placed to make maintenance and inspection far easier and safer. The two-piece, quick-release piston rod lets you remove the piston without disturbing the liner, minimizing downtime when you’re replacing fluid parts.

Mud pumps are a vital part of pipeline drilling projects. But with mud pumps, you have a decision to make: Should you use an onboard or a stand-alone mud pump? Both can get the job done well, but what’s the best option for your operation? To answer those questions, we have to look at three different factors: productivity, transportation and space.

First, you have to consider your productivity goals. To maximise the capacity and productivity of your pipeline directional drills, you need a consistent flow of drilling fluid that a mud pump can provide. However, there is a difference in size between onboard mud pumps and stand-alone ones.

For example, on the Vermeer D220x300 S3 Navigator® horizontal directional drill the maximum drilling fluid flow is 345 gal./min (1306 l/min). An onboard mud pump most likely won’t be able to reach that maximum flow but a stand-alone pump could. At 100% efficiency, the Vermeer SA400 Tier 4i (Stage IIIB) high-pressure mud pump has a maximum flow of 550 gal./min (2082 l/min), which would allow you to maximise the fluid flow on your drill.

If you lower your fluid flow, you are slowing your downhole speed and your thrust/pullback speed. You can get by with a smaller onboard mud pump, but you will have to take things slower and be patient as you drill.

“The higher the flow, the higher the productivity,” said Tod Michael, a Vermeer product manager for trenchless products. “If you are drilling a smaller diameter bore, a small onboard pump could handle the job. But if you need to increase your fluid, have a higher gal/min flow downhole or are drilling a 24 in. (60.9 cm) diameter or larger, a stand-alone mud pump is a good option.”

A stand-alone mud pump means there is more equipment to haul to the jobsite. Often, this requires an additional truck to transport it, since you also have to haul your drill, reclaimer and drilling fluid too. Another truck means extra costs and is something to be aware of beforehand.

One last thing to consider before you make a decision between onboard or stand-alone mud pumps is the space on the jobsite. Think about the typical amount of room you have for equipment. Will you have space for a stand-alone mud pump each time?

“Your jobsite space may vary from site to site, but ensuring that you will have room for a mud pump is an important factor to remember as you plan the project,” said Michael. “Usually, if contractors have the space, they will opt to have a stand-alone mud pump onsite.”

I’ve run into several instances of insufficient suction stabilization on rigs where a “standpipe” is installed off the suction manifold. The thought behind this design was to create a gas-over-fluid column for the reciprocating pump and eliminate cavitation.

When the standpipe is installed on the suction manifold’s deadhead side, there’s little opportunity to get fluid into all the cylinders to prevent cavitation. Also, the reciprocating pump and charge pump are not isolated.

The suction stabilizer’s compressible feature is designed to absorb the negative energies and promote smooth fluid flow. As a result, pump isolation is achieved between the charge pump and the reciprocating pump.

The isolation eliminates pump chatter, and because the reciprocating pump’s negative energies never reach the charge pump, the pump’s expendable life is extended.

Investing in suction stabilizers will ensure your pumps operate consistently and efficiently. They can also prevent most challenges related to pressure surges or pulsations in the most difficult piping environments.

High-pressure pump manufacturer Gardner Denver High Pressure Solutions (HPS) has launched its new GD 250HDD pump for a range of horizontal directional drilling (HDD) applications.

HDD pumps — also known as drill pumps, mud pumps, and high flow pumps — serve as an integral component to operations and provide an essential service to the HDD industry. In a release, the company calls its new product a “durable, reliable, American-made pump.”

The company says the GD 250HDD expands its pump offerings into the wider HDD space for the first time. The pump can be used to tunnel under rivers and roads and help to lay sewerage systems, water pipes, fiber optic lines and pipelines.

The pump, which Gardner Denver says is built with quality and efficiency in mind, features a high rod load rating of 50,000 pounds, making it tough and long lasting. Gardner Denver designed it to run at much slower speeds while matching or exceeding the performance of existing pumps. For example, the GD 250HDD can produce 300 gpm at 1400 psi while operating under 200 rpm. At this slow run speed, the pump can deliver the same output, flow and pressure, with less violent actions, wear and friction. Delivering fewer strokes extends consumable life.

“The weight to horsepower ratio of the GD 250HDD surpasses all other industry competitors,” says Ryan Huseman, lead engineer on the project. “The GD 250 HDD packs a huge amount of power in a very small-dimensional envelope, which makes it ideal for the HDD market. The pump runs incredibly smoothly due to the rigidity of the high strength ductile iron frame. Additionally, all the of the bearings on the GD 250HDD feature a pressurized lubrication system, so the pump can tackle the biggest projects in the industry.”

The GD 250HDD weighs under 4,000 pounds, has a maximum flowrate of 460 gpm and can reach pressures up to 3,000 psi. This triplex pump offers a 5-inch stroke, 50,000 pounds rod load rating and 250 breaking horsepower (BHP).

“For more than 160 years, Gardner Denver has been building a legacy of product innovation in pumping technology,” says Brandon Janda, product manager, Gardner Denver HPS. “With the GD 250HDD pump, our expertise is now being used to improve operations in the HDD market. The components of the new pump have been designed using Gardner Denver’s decades of experience in the industrial and petroleum industries. We have now taken this very robust field-proven technology and applied it to HDD pumps, introducing a 100% American-made, rugged, longer-lasting industrial pump — helping customers reduce downtime, extend consumable life and ultimately tackle bigger, tougher projects in less time.”

Gardner Denver’s High Pressure Solutions division designs, manufacturers and services high-pressure pumps and parts. The company says its state-of-the-art repair and service facilities across North America make it an ideal partner for high-pressure solutions. For more information, visit www.gardnerdenverpumps.com.

New York, United States, Oct. 08, 2021 (GLOBE NEWSWIRE) -- The mud motor market is expected to grow at a compound annual growth rate (CAGR) of 4.7% in the forecast period from 2020 to 2029.

The mud motor is a progressive cavity positive displacement pump used in oil and gas drilling operations, fishing, etc. The global mud motor market is expected to reach USD 2028.46 million by 2026. The demand for mud motors is expected to grow due to increased fishing activities, demand for boating, and rising oil and drilling operations. In addition, demand for Horizontal Directional Drilling (HDD) and the development of unconventional hydrocarbons resources is expected to bolster the mud motor market.

Additionally, the drilling activities were on halt due to the lockdown and social distancing norms. The demand for drilling operations slumped as the oil prices fell earlier in the year. Many oilfield services were pushed to bankruptcy due to the severe losses incurred. Thus, mud motors experienced low demand during the pandemic. Thus, resulting in low demand for mud motors.

With increasing horizontal drilling activities in North America, the demand for positive displacement motors is expected to rise. Besides, India"s hydrocarbon vision 2025 is expected to fuel the demand for positive displacement motors.

According to the Energy Information Administration, Brazil marked a surge in petroleum and other fuels production, estimating 3.7 million barrels per day (b/d) in 2019, compared to 3.4 million in 2018. Petrobras, an oil and gas company in Brazil, is investing USD 46.5 billion in exploration and production planned for 2021–2025, creating a massive demand for a positive displacement pump in Latin America.

Mud motors are broadly used in directional drilling applications, whereby they are segmented into vertical, lateral, curve, RSS, and air. The demand for mud motors is subjected to rise with an increase in drilling activities. The mud motors were used in directional drilling for many decades. As many infrastructure projects are pre-planned, the demand is expected to scale up in the future. The Middle East is one of the primary consumers of mud motors due to their mammoth oil and gas sectors.

The mud motor finds its primary application in oil and gas. The APAC region is expected to see an upsurge in oil and gas exploration activities in the coming years. According to the Organization of Petroleum Exploring Countries (OPEC), the global oil demand was seen at 105.6 mb/d and is expected to reach 113.1 mb/d by 2025. The overall oil demand is expected to come from emerging and developing industries due to the rising population and income. Again, the growing demand for petrochemicals is expected to be cardinal in the oil and gas industry.

The mud pumps market size is expected to grow at a significant rate during the forecast period. A mud pump is a large, high-pressure (up to 7500 psi), single-acting triplex reciprocating pump used to circulate mud in a well at a specific flow rate (between 100 and 1300 gallons per minute). Instead of a triplex reciprocating pump, a double-acting two-cylinder reciprocating pump is occasionally utilized as a mud pump. Typically, a rig operator keeps two or three mud pumps on hand, one of which is active and the others on standby in case of an emergency. Mud is gathered up with the use of mud pumps, which use suction to circulate the mud from the wellbore to the surface during the drilling process.

Increased demand for directional and horizontal drilling, higher pressure handling capabilities, and some new oil discoveries are the main drivers of this market"s growth. Mud pumps are specialized pumps that are used to transport and circulate drilling fluids and other related fluids in a variety of industries, including mining and onshore and offshore oil and gas. The global energy demand is boosting the market for mud pumps. However, high drilling costs, environmental concerns, and shifting government energy and power laws may stymie industry growth.

Innovation in technology is the key for further growth for example, MTeq uses Energy Recovery’s Pressure exchanger technology in the drilling industry, as the ultimate engineered solution to increase productivity and reduce operating costs in pumping process by rerouting rough fluids away from high-pressure pumps, which helps reduce the cost of maintenance for operators.

The major key player in global mud pumps market are Flowserve (U.S.), Grundfos (Denmark), Halliburton (U.S.), Sulzer (Switzerland), KSB Group (Germany), Ebara Corporation (Japan), Weir Group (U.K), and SRS Crisafulli, Inc (U.S.). Tsurumi Pump (Japan), Shijiazhuang Industrial Pump Factory Co. Ltd (China), Excellence Pump Industry Co.Ltd (China), Kirloskar Ebara Pumps Limited (India), Xylem Inc (U.S.), and Goulds Pumps (U.S.) are among others.

In the drilling business, MTeq uses Energy Recovery"s Pressure exchanger technology as the ultimate engineering solution to boost productivity and lower operating costs in the pumping process by rerouting abrasive fluids away from high-pressure pumps, which helps operators save money on maintenance. The latest trend reveals that regulatory agencies are persuading manufacturers and consumers to choose electric mud pumps over fuel engine mud pumps to reduce the environmental impact of fuel engine mud pumps.

The global mud pumps market is segmented on the basis of type (duplex pump, triplex pump, and others), component (fluid end and power end), application (oil & gas industry and building industry), and Region (North America, Europe, Asia Pacific, and Rest of the World).

Based on type, mud pumps can be segmented as duplex and triplex pumps. Triplex pumps are expected to progress because of the ~30.0% lesser weight than duplex pumps offering similar efficiency. The pump transfers the fluids with the help of mechanical movements.

Based on application, mud pumps market can be segmented as oil & gas industry and building industry. As oil and gas fields going mature, operators must drill wells with large offset, high laterals, widening their applicability by using mud motors, and high-pressure pumps. To fulfill the demand drilling companies increase their mud pumping installation capacity, with higher flexibility. For instance, LEWCO has developed W-3000 mud pump model for oil drilling, which can handle power up to 3000 HP.

Based on region, North America is predominant because of tight oil and shale gas sources, followed by Asia-Pacific due to the increased number of wells in the regions, especially in countries such as China and India due to the rapid urbanization and industrialization. Authorities in countries such as India, China are working on enhancing their production capacities for reducing the import bills, which ultimately help in the growth of mud pumps market.

This market is broadly driven by oil and gas industry as mud pumps are used to move massive amount of sludge and mud at the time of drilling. Countries such as China, Russia, Saudi Arabia, and the U.S. have the largest number of oil wells. The demand for mud pumps will increase with the number of oil wells, across the globe.

The ‘GlobalMud Pumps Market Price, Size, Share, Trends, Growth, Report and Forecast 2023-2028’ by Expert Market Research gives an extensive outlook of the global mud pumps market, assessing the market on the basis of its segments like type, operation, application, and major regions.

The need for mud pumps has increased along with the growing demand for minerals, oil, and gas. The market for mud pumps is anticipated to grow throughout the forecast period due to increased offshore mining activities and the globally expanding population. With the advantages it offers, the mud pumps market is expected to grow quickly. The market would be further boosted by rising demand for directional and horizontal drilling as well as the mud pump’s capacity to handle high-pressure drilling activities.

Due to technological advancements, mud pumps operate more efficiently and without producing harmful carbon emissions. Electric mud pumps are in higher demand, which may create new prospects for market expansion. The performance of mud pumps is influenced by the pump design along with a variety of other elements like pipelines, panel boards, and electricity. For maximum efficiency, manufacturers are therefore concentrating on improvements to the overall pumping system, which is aiding the mud pumps market.

Mud pumps are attracting attention as an innovative component of offshore drilling equipment as every hour, mud pumps help reach deeper levels, saving the rig operator time and money. In on-shore drilling, for instance, 7500-psi mud pump systems are becoming common.

Mud pumps are a particular kind of piston/plunger-driven pump that can use drilling fluids while under high pressure. Mud pumps are typically used in conjunction with other pumps and are a crucial component of heavy drilling techniques. These pumps assist in returning the drilling fluid to the surface after it has passed past the drill bit.

Triplex pumps are likely to hold a significant mud pumps market share since triplex pumps are lighter and more efficient than duplex pumps. Triplex mud pumps are widely used to circulate high-pressure drilling fluid for deep oil well drilling applications. They are more advantageous for use, especially in onshore and offshore oil well drilling applications, due to these applications.

The electrically powered mud pump market is expanding quickly due to its environmental advantages over fuel engine pumps. The mud pumps market value is anticipated to increase as a result of the increased exploration operations being carried out in all regions of the world to satisfy the growing demand for energy and minerals. In nations including the United States, Canada, China, and Argentina, shale gas exploration has expanded, which will raise the demand for oil rigs and consequently mud pumps.

The use of oil rigs, equipment, and mud pumps is being accelerated by operators in nations like the United States who are also relocating to isolated areas in Alaska. Old pumps are now being replaced by many governments, and oil and gas production businesses in Europe and the United States have noticed a continuous growth in this trend, thus aiding the market growth of mud pumps.

A mud pump (sometimes referred to as a mud drilling pump or drilling mud pump), is a reciprocating piston/plunger pump designed to circulate drilling fluid under high pressure (up to 7,500 psi or 52,000 kPa) down the drill string and back up the annulus. A mud pump is an important part of the equipment used for oil well drilling.

Mud pumps can be divided into single-acting pump and double-acting pump according to the completion times of the suction and drainage acting in one cycle of the piston"s reciprocating motion.

Mud pumps come in a variety of sizes and configurations but for the typical petroleum drilling rig, the triplex (three piston/plunger) mud pump is used. Duplex mud pumps (two piston/plungers) have generally been replaced by the triplex pump, but are still common in developing countries. Two later developments are the hex pump with six vertical pistons/plungers, and various quintuplexes with five horizontal piston/plungers. The advantages that these new pumps have over convention triplex pumps is a lower mud noise which assists with better measurement while drilling (MWD) and logging while drilling (LWD) decoding.

The fluid end produces the pumping process with valves, pistons, and liners. Because these components are high-wear items, modern pumps are designed to allow quick replacement of these parts.

To reduce severe vibration caused by the pumping process, these pumps incorporate both a suction and discharge pulsation dampener. These are connected to the inlet and outlet of the fluid end.

The pressure of the pump depends on the depth of the drilling hole, the resistance of flushing fluid (drilling fluid) through the channel, as well as the nature of the conveying drilling fluid. The deeper the drilling hole and the greater the pipeline resistance, the higher the pressure needed.

With the changes of drilling hole diameter and depth, the displacement of the pump can be adjusted accordingly. In the mud pump mechanism, the gearbox or hydraulic motor is equipped to adjust its speed and displacement. In order to accurately measure the changes in pressure and displacement, a flow meter and pressure gauge are installed in the mud pump.

The construction department should have a special maintenance worker that is responsible for the maintenance and repair of the machine. Mud pumps and other mechanical equipment should be inspected and maintained on a scheduled and timely basis to find and address problems ahead of time, in order to avoid unscheduled shutdown. The worker should attend to the size of the sediment particles; if large particles are found, the mud pump parts should be checked frequently for wear, to see if they need to be repaired or replaced. The wearing parts for mud pumps include pump casing, bearings, impeller, piston, liner, etc. Advanced anti-wear measures should be adopted to increase the service life of the wearing parts, which can reduce the investment cost of the project, and improve production efficiency. At the same time, wearing parts and other mud pump parts should be repaired rather than replaced when possible.