pz 11 mud pump manual free sample

MAINTAIN PUMP RELIABILITY AND PERFORMANCE WITHGENUINE GARDNER DENVERPARTS AND SUPPORT SERVICESGardner Denver and OPI genuine pump parts aremanufactured to original tolerances and designed foroptimum dependability. Design and material innovationsare the result of years of experience with hundredsof different pump applications. Reliability in materialsand quality assurance are incorporated in our genuinereplacement parts.Your authorized Gardner Denver and OPI distributoroffers all the backup you’ll need. A worldwide networkof authorized distributors provides the finest productsupport in the pump industry.Your local authorized distributor maintains a large inventoryof genuine parts and he is backed up for emergencyparts by direct access to the Gardner Denver MachineryInc. Master Distribution Center (MDC) in Memphis, Tennessee.Your authorized distributor can support your GardnerDenver and OPI pump needs with these services:1. Trained parts specialists to assist you in selectingthe correct replacement parts.2. Repair and maintenance kits designed with thenecessary parts to simplify servicing your pump.Authorized distributor service technicians are factory–trained and skilled in pump maintenance and repair.They are ready to respond and assist you by providingfast, expert maintenance and repair services.For the location of your local authorized Gardner Denver and OPI distributor refer to the yellow pages of yourphone directory or contact:Distribution Center:Factory:Gardner Denver Machinery Inc.Gardner Denver Machinery Inc.Master Distribution Center1800 Gardner Expressway5585 East Shelby Drive Quincy, IL 62301Memphis, TN 38141 Phone: (217) 222–5400Phone: (901) 542–6100 Fax: (217) 224–7814Fax: (901) 542–6159INSTRUCTIONS FOR ORDERING REPAIR PARTSWhen ordering parts, specify Pump MODEL andSERIAL NUMBER (see nameplate on unit). The SerialNumber is also stamped on top of the cylinder end of theframe (cradle area).All orders for Parts should be placed with the nearestauthorized distributor.Where NOT specified, quantity of parts required perpump or unit is one (1); where more than one is requiredper unit, quantity is indicated in parenthesis. SPECIFYEXACTLY THE NUMBER OF PARTS REQUIRED.DO NOT ORDER BY SETS OR GROUPS.To determine the Right Hand and Left Hand side of apump, stand at the power end and look toward the fluidend. Right Hand and Left Hand are indicated in parenthesisfollowing the part name, i.e. (RH) & (LH), whenappropriate.15–517 Page 1

Order by Part Number and Description. Reference Numbers are for your convenience only.DRIVE PARTSRef.No. Name of Part Qty. Part No.Ref.No. Name of Part Qty. Part No.15–517 Page 71 JACKSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200PZL3712 KEY–JACKSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200PZL0623 SPACER, Jackshaft Bearing . . . . . . . . . . . . . . . . . . . 2 GXH6494 SLEEVE–WEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 80M35 GASKET, Bearing Housing to Frame . . . . . . . . . . . . 2 25BC116 HOUSING–BEARING . . . . . . . . . . . . . . . . . . . . . . . . . 2 200PZL0067 SCREW, Bearing Housig to Frame . . . . . . . . . . . . . . 16 75A528 BEARING–ROLLER, Jackshaft . . . . . . . . . . . . . . . . 2 12W739 GASKET, Retainer Plate to Bearing Housing . . . . . 2 25BC1210 PLATE, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . 2 201PZL25312 SCREW, Retainer Plate to Bearing Housing . . . . . . 16 655EG07013 SEAL–OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 60DD1314 ECCENTRIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200PZL25515 GEAR–DRIVEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200PZL28016 SCREW, Gear to Eccentric . . . . . . . . . . . . . . . . . . . . 12 200PZL65517 WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144” 97A2918 BEARING–ROLLER, Eccentric . . . . . . . . . . . . . . . . . 2 12BA419 SHIM (.002) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 201PZL73220 SHIM (.005) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 202PZL73221 SHIM (.007) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 203PZL73222 SHIM (.020) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 204PZL73223 PLATE–RETAINER, Eccentric Bearing . . . . . . . . . . 2 200PZL16824 SCREW, Retainer to Eccentric . . . . . . . . . . . . . . . . . 16 75B14825 WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48” 97A2927 CONNECTING ROD, Includes ReferenceNumbers 28 & 29 . . . . . . . . . . . . . . . . . . . . . . . . . . 3 200PZL00328 BOLT–CONNECTING ROD . . . . . . . . . . . . . . . . . . . 6 PZ89029 NUT, Connecting Rod Bolt . . . . . . . . . . . . . . . . . . . . . 6 50B3430 LOCKNUT, Connecting Rod Bolt . . . . . . . . . . . . . . . 6 50M331 BEARING, Connecting Rod to Eccentric . . . . . . . . . 3 12BA632 RING–RETAINING, Connecting Rod Bearing . . . . . 1 74D533 PLATE–RETAINING, Bearing to Eccentric . . . . . . . 14 1PZ140034 SCREW, Bearing to Eccentric . . . . . . . . . . . . . . . . . . 14 655EF05D35 WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 672” 97A2936 PLATE–RETAINING, Bearing to Connecting Rod . 22 PZ140036A PLATE–RETAINING, Bearing to Connecting Rod . 2 203PZL25337 SCREW, Bearing to Connecting Rod . . . . . . . . . . . . 48 75B4138 WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288” 97A2939 BEARING–ROLLER, Crosshead Pin . . . . . . . . . . . . 3 12BA540 PIN–LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 PZ83841 SET SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 76F1042 CROSSHEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 200PZL00543 PIN–CROSSHEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 200PZL18943A RING–RETAINING, Bearing . . . . . . . . . . . . . . . . . . . 3 200PZL70644 PLATE–RETAINER, Crosshead Pin . . . . . . . . . . . . . 3 206PZL16845 SCREW, Crosshead Pin Retainer . . . . . . . . . . . . . . . 24 75AG1746 WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12” 97A2947 ROD–EXTENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 200PZL83948 SCREW, Rod to Crosshead . . . . . . . . . . . . . . . . . . . . 18 PV70149 WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288” 97A2950 PLATE–RETAINER, Oil Stop Head to Frame . . . . . 6 202PZL16851 GASKET, Oil Stop Head . . . . . . . . . . . . . . . . . . . . . . . 3 25BC1352 HEAD–OIL STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 200PZL05153 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 25F954 SCREW, Oil Stop Head to Frame . . . . . . . . . . . . . . . 24 655EE08055 SEAL, Oil Stop Head . . . . . . . . . . . . . . . . . . . . . . . . . 6 201187256 RING–RETAINER, Oil Stop Head Seal . . . . . . . . . . 6 1PV139857 SCREW, Seal Retainer to Oil Stop Head . . . . . . . . . 18 75A10258 BAFFLE–ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 PZ840* ADAPTOR, For Rotating Shaft . . . . . . . . . . . . . . . . . 1 2PO1398* SCREW, Adaptor to Shaft . . . . . . . . . . . . . . . . . . . . . 2 655EF050* Not shown.

Order by Part Number and Description. Reference Numbers are for your convenience only.GENERAL SERVICE FLUID CYLINDER & MANIFOLDSRef.No. Name of Part Qty. Part No.15–517 Page 91 FLUID CYLINDER ASSEMBLY, Includes Reference Numbers 2 thru 9 . . . . . . . . . . . . . . . . . . . . . 3 202PZL029B2 STUD (Long), Cylinder to Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 201PZL1103 STUD (Short), Cylinder to Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 205PZL1104 NUT, Cylinder to Frame Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 50B365 STUD, Valve Cover Ring to Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 204PZL1106 NUT, Valve Cover Ring to Cylinder Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 50B347 STUD, Cylinder to Discharge Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 202PZL1108 NUT, Cylinder to Discharge Manifold Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 50B349 NUT, Liner Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 50B3610 RING–VALVE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 200PZL38711 GASKET, Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 204PZL71512 BUSHING, Suction Valve Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 200767413 COVER–VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 200PZL14714 BOLT–EYE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 15P515 LOCK–COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 200PZL58716 PLATE–RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 201170117 VALVE GUIDE ASSEMBLY, Includes Reference Numbers 12, 16, 18 & 19 . . . . . . . . . . . . . . . . . 3 200PZL483A18 SCREW, Valve Guide to Retainer Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 655EE06S19 LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 95W220 MANIFOLD–SUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200PZL06921 GASKET, Suction Manifold to Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 25BE4122 SCREW, Suction Manifold to Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 655EG08N23 GASKET, Suction Manifold Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 25C814N24 FLANGE, Suction Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64CU1325 SCREW, Suction Flange to Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 75A15026 NUT, Suction Flange to Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 50B927 MANIFOLD–DISCHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 201PZL07128 GASKET, Discharge Manifold to Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 25AL3529 STUD, Discharge Manifold to Discharge Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 209PZL11030 NUT, Discharge Manifold to Discharge Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 50AW1131 GASKET, Discharge Manifold Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 25V2432 FLANGE–DISCHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64EB15* FLANGE–BLIND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64EB240* Not shown.

Order by Part Number and Description. Reference Numbers are for your convenience only.HIGH PRESSURE SERVICE FLUID CYLINDER & MANIFOLDSRef.No. Name of Part Qty. Part No.1 FLUID CYLINDER ASSEMBLY, Includes Reference Numbers 30 thru 33 3 300PZL20392 NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 50B363 SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 303PZL3164 GUIDE, VALVE (UPPER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 300PZL4835 RING, WEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 300PZL2346 RETAINER, VALVE GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 300PZL2058 FLANGE–BLIND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 20096719 SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 300PZL31610 NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 50AW1311 COVER–VALVE (UPPER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 301PZL14712 BOLT–EYE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 15P2713 RING–VALVE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 300PZL38714 LOCK–COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 300PZL58715 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 25BE4116 MANIFOLD–SUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 300PZL06917 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 655EG10N18 GASKET–RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 25C1154N19 FLANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64CU1220 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 75A15021 NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 50B922 SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 302PZL31623 MANIFOLD–DISCHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 300PZL07124 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 25BC63825 FLANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 64EB83826 STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 305PZL11027 BUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 300PZL22928 COVER–VALVE (LOWER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 300PZL14729 GUIDE–VALVE (LOWER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 301PZL48330 STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 302PZL11031 STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 300PZL11032 STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 303PZL11033 STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 301PZL11015–517 Page 11

Order by Part Number and Description. Reference Numbers are for your convenience only.STEEL–FITTED CENTER GUIDED VALVE(General Service)Ref.No. Name of Part Qty. Part No.WITH POLYURETHANE INSERT15–517 Page 12FLUID VALVE ASSEMBLY, Includes Ref. Nos. 2 thru 5 . 6 202PZL482A1 SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 78H442 LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 50V273 WASHER–VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 201PZL2794 INSERT (Polyurethane) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 201PZL1065 VALVE–FLUID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 202PZL4826 SEAT–VALVE * . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 202PZL039* For Valve Seat Puller, See Page 26.Ref.No. Name of Part Qty. Part No.WITH CARBOXYLATED NITRILE INSERTC76502FLUID VALVE ASSEMBLY, Includes Ref. Nos. 2 thru 5 6 202PZL482B1 SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 78H442 LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 50V273 WASHER–VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 201PZL2794 INSERT (Carboxylated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 202PZL1065 VALVE–FLUID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 202PZL4826 SEAT–VALVE * . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 202PZL039* For Valve Seat Puller, See Page 26.

Order by Part Number and Description. Reference Numbers are for your convenience only.FULL OPENING VALVE(High Pressure Service)Ref.No. Name of Part Qty. Part No.15–517 Page 13WITH POLYURETHANE INSERT1 SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 21173132 VALVE–FLUID (Includes Reference Number 4) . . . . 6 300PZL4823 SEAT–VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 300PZL0394 INSERT–VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2117312* For Valve Seat Puller, See Page 26.303PZL797(Ref. Drawing)

Order by Part Number and Description. Reference Numbers are for your convenience only.PISTON ROD & COUPLING(General Service)Ref.No. Name of Part Qty. Part No.15–517 Page 141 COUPLING–PLUNGER ASSEMBLY,Includes Reference Numbers 2 & 3 . . . . 3 200PZL40652 SCREW, Coupling . . . . . . . . . . . . . . . . . . 12 655EE22S3 LOCKNUT, Coupling Screw . . . . . . . . . . 12 50AW354 PISTON ROD, Includes ReferenceNumber 5 . . . . . . . . . . . . . . . . . . . . . . . . . . 3 200PZL0605 LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . 3 50V146 CLAMP–LINER . . . . . . . . . . . . . . . . . . . . . 3 200PZL4557 GASKET, Liner to Cylinder . . . . . . . . . . . 3 25AT37* WRENCH . . . . . . . . . . . . . . . . . . . . . . . . . . 1 99L11* Not shown.C75081PISTON & LINER(General Service)Ref. 7” 6–1/2” 6” 5–1/2”No. Name of Part Qty. Part No. Part No. Part No. Part No.8 LINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 200PZL456 201PZL456 202PZL456 203PZL4569 O–RING . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 25AH1 25AH1 25AH1 25AH110 PISTON ASSEMBLY, IncludesReference Numbers 9 & 11 . . . . . . . . . . . 3 202TBL045A 201TBL045A 245TBB045A 243TBB045A11 INSERT GROUP, IncludesRetainer Plates & Rings . . . . . . . . . . . . . . 3 TBL77586 TBL77585 TBB76028 TBB76026

Order by Part Number and Description. Reference Numbers are for your convenience only.PISTON ROD & COUPLING(High Pressure Service)Ref.No. Name of Part Qty. Part No.15–517 Page 151 COUPLING–PLUNGER ASSEMBLY,Includes Reference Numbers 2 & 3 . . . . 3 300PZL40652 SCREW, Coupling . . . . . . . . . . . . . . . . . . 12 655EE22S3 LOCKNUT, Coupling Screw . . . . . . . . . . 12 50AW354 PISTON ROD, Includes ReferenceNumber 7 . . . . . . . . . . . . . . . . . . . . . . . . . . 3 301PZL0605 PISTON ROD . . . . . . . . . . . . . . . . . . . . . . 3 302PZL0606 STUD, PISTON ROD . . . . . . . . . . . . . . . . 3 304PZL1107 LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . 3 50V148 CLAMP–LINER . . . . . . . . . . . . . . . . . . . . . 3 300PZL455* WRENCH . . . . . . . . . . . . . . . . . . . . . . . . . . 1 99L11* Not shown.302PZL797(Ref. Drawing)PISTON & LINER(High Pressure Service)Ref. 6–1/2” 6” 5–1/2” 5”No. Name of Part Qty. Part No. Part No. Part No. Part No.9 LINER (Includes Ref. Number 10) . . . . . 3 300PZL4055 301PZL4055 302PZL4055 303PZL405510 SEAL–LINER END . . . . . . . . . . . . . . . . . . 3 301PZL316 303PZL316 303PZL316 303PZL31611 PISTON ASSEMBLY, IncludesReference Numbers 12 & 13 . . . . . . . . . 3 201TBL045A 245TBB045A 243TBB045A 241TBB045A12 INSERT GROUP, IncludesRetainer Plates & Rings . . . . . . . . . . . . . . 3 TBL77585 TBB76028 TBB76026 TBB7602413 O–RING . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 25AH1 25AH1 25AH1 25AH1

Order by Part Number and Description. Reference Numbers are for your convenience only.D74881PISTON LUBRICATING PUMPRef.No. Name of Part Qty. Part No.PUMP ASSEMBLY, Includes All Parts Shown . . . . . . . . . . . . . . . . . . . . . . .CA1221 CASING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 C1K2A12 PLUG–SqHd PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 64AA63 COCK, Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 90C314 IMPELLER ASSEMBLY, SHAFT & PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 C1K1A1A5 KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 35B46 SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 60BT118 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 25D2129 FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 C1H4A210 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 75A13011 BEARING–BALL (Inner) Includes Retaining Ring . . . . . . . . . . . . . . . . . . . . 1 12AK312 BEARING–BALL (Outer) Includes Retaining Ring . . . . . . . . . . . . . . . . . . . 1 12AK315–517 Page 16

Order by Part Number and Description. Reference Numbers are for your convenience only.300PAH810(Ref. Drawing)OIL CIRCULATING PUMPRef.No. Name of Part Qty. Part No.OIL PUMP – COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 201PAH1881 COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 20109872 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 20109923 BALL BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 20109934 SHIM, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 20109945 ROTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 20109956 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 20109967 SEAL, Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 21090038 O–RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 21090049 PLUG–HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 201099710 HOUSING–BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 210900511 SEAL, Bearing Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 201099812 BEARING–ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2010999* VENT PLUG–SUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2109000* VENT PLUG–DISCHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2109001* WASHER, Vent Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2109002* Not shown.15–517 Page 17

Order by Part Number and Description. Reference Numbers are for your convenience only.OIL PUMP & PIPINGRef.No. Name of Part Qty. Part No.Ref.No. Name of Part Qty. Part No.15–517 Page 191 SCREEN–OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3WAJ5112 ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64C83 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63U24X164 ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64U49 PUMP–OIL** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 201PAH18810 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 75A35N11 KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 35D212 ADAPTOR, Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . 1 200PZL17013 PLATE, Oil Pump to Frame . . . . . . . . . . . . . . . . . . . . 1 PY52614 SCREW, Adaptor to Frame . . . . . . . . . . . . . . . . . . . . 4 655ED05D15 BUSHING–HUB, Gear . . . . . . . . . . . . . . . . . . . . . . . . 1 22F12SD16 GEAR–DRIVEN, Oil Pump . . . . . . . . . . . . . . . . . . . . 1 201PZL280* WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24” 97A29(Pump Discharge to Filter)20 ADAPTOR–HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 29Q1721 HYDRAULIC HOSE ASSEMBLY . . . . . . . . . . . . . . . 1 29R2122 TEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64G723 VALVE–LIQUID RELIEF . . . . . . . . . . . . . . . . . . . . . . . 1 90Q6224 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63U12X1625 UNION–STRAIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64Z1026 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63U12X3427 FILTER–OIL*** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 26C18(Filter to Crosshead Spray)28 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63U12X1328A NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63U12X2229 ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 64C530 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63U12X8031 TEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64G732 REDUCER–PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64N2533 HYDRAULIC HOSE ASSEMBLY . . . . . . . . . . . . . . . 1 29Z2634 CLAMP, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 98H435 WASHER, Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 95B136 SCREW, Hose Clamp . . . . . . . . . . . . . . . . . . . . . . . . . 2 655EC03037 TEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 64G638 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 63F2139 ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 64C440 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 63N8X16041 BUSHING–PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 64E2342 ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 64X143 NOZZLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 200998244 CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 200PZL65445 STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 79H146 NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 50B547 LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 50V44(Filter Tee to Trough)48 BUSHING–PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 64E9549 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63V8X1150 ADAPTOR–HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 29Q651 HYDRAULIC HOSE ASSEMBLY . . . . . . . . . . . . . . . 1 29Z8152 CLAMP, Hose to Frame . . . . . . . . . . . . . . . . . . . . . . . 5 PZ130153 SCREW, Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 655ED02054 ADAPTOR–HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 29Q1755 ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64C5(Oil Trough to Main Bearing)56 TROUGH, Oil Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 201PZL12557 SCREW, Trough to Frame . . . . . . . . . . . . . . . . . . . . . 2 655EF04058 ADAPTOR–HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 29Q5459 HYDRAULIC HOSE ASSEMBLY . . . . . . . . . . . . . . . 2 29Z3560 NIPPLE, Trough to Jackshaft . . . . . . . . . . . . . . . . . . 2 63AJ6X13061 TROUGH, Jackshaft Bearing Oil . . . . . . . . . . . . . . . 2 202PZL12562 SCREW, Jackshaft Bearing Oil Trough . . . . . . . . . . 6 655EE03D* ELBOW, Hose to Bearing . . . . . . . . . . . . . . . . . . . . . . 2 64D4* WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96” 97A29* BUSHING–PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64E36* Not shown.** For Oil Pump and Component Parts See Page 17*** For Oil Filter and Component Parts See Page 25

Order by Part Number and Description. Reference Numbers are for your convenience only.PISTON LUBRICATING PIPING(General Service)Ref.No. Name of Part Qty. Part No.Ref.No. Name of Part Qty. Part No.15–517 Page 211 SCREEN–OIL . . . . . . . . . . . . . . . . . . . . . . . 1 2WAJ5112 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63H253 UNION–HAMMER, Wing . . . . . . . . . . . . . 1 64EB14 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63H255 VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 90A366 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63H257 TEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64G8G8 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63H259 VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 90A3610 ADAPTOR–HOSE . . . . . . . . . . . . . . . . . . . 1 29Q911 HYDRAULIC HOSE ASSEMBLY . . . . . . . 1 29Z712 PUMP PISTON LUBRICATING,**Includes Reference Number 13 . . . . . . 1 CA12213 KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 35B414 SCREW, Pump to Skid . . . . . . . . . . . . . . . 4 655ED04015 LOCKWASHER, Pump to Skid . . . . . . . . 4 95B316 WASHER, Pump to Skid . . . . . . . . . . . . . . 4 95A317 SHEAVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 73K1A3018 BUSHING–HUB . . . . . . . . . . . . . . . . . . . . . 1 22E16B19 BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 13C7920 AUXILIARY SHEAVE ASSEMBLY . . . . . 1 200PZL195A* SET SCREW, Sheave . . . . . . . . . . . . . . . . 2 76F30(Pump to Liner Group)21 ADAPTOR–HOSE . . . . . . . . . . . . . . . . . . . 1 29Q1022 HYDRAULIC HOSE ASSEMBLY . . . . . . . 1 200927023 ADAPTOR–HOSE . . . . . . . . . . . . . . . . . . . 1 29Q2724 REDUCER–PIPE . . . . . . . . . . . . . . . . . . . . 1 64N325 VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 90A2526 ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64C527 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63G928 TEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64P3929 CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 98H530 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 95B331 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 75A6832 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63N12X18433 TEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64P3934 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63N12X18435 TEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64P3936 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64A537 HYDRAULIC HOSE ASSEMBLY . . . . . . . 3 29R3238 ADAPTOR–HOSE . . . . . . . . . . . . . . . . . . . 3 29Q8339 COUPLING–PIPE . . . . . . . . . . . . . . . . . . . 3 64BK340 BAFFLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 200PZL84041 NUT–ACORN . . . . . . . . . . . . . . . . . . . . . . . 6 50Q30(Frame to Lube Oil Tank Group)42 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63L2843 ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64C944 TANK–LUBE OIL . . . . . . . . . . . . . . . . . . . . 1 200PZL25045 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 64A746 SCREW, Lube Tank to Skid . . . . . . . . . . . 4 655EE04047 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 95A548 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64A649 COVER–LUBE OIL TANK . . . . . . . . . . . . . 1 201265550 NUT–WING . . . . . . . . . . . . . . . . . . . . . . . . . 2 50H1* NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63AJ32X60* Not shown.** For Piston Lubricating Pump and Components Parts See Page 16.

Order by Part Number and Description. Reference Numbers are for your convenience only.PISTON LUBRICATING PIPING(High Pressure Service)Ref.No. Name of Part Qty. Part No.Ref.No. Name of Part Qty. Part No.15–517 Page 231 SCREEN–OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2WAJ5112 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63H253 UNION–HAMMER, Wing . . . . . . . . . . . . . . . . . . . . . . 1 64EB14 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63H255 VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 90A366 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63H257 TEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64G8G8 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63H259 VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 90A3610 ADAPTOR–HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 29Q911 HYDRAULIC HOSE ASSEMBLY . . . . . . . . . . . . . . . 1 29Z712 PUMP PISTON LUBRICATING,** IncludesReference Number 13 . . . . . . . . . . . . . . . . . . . . . . 1 CA12213 KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 35B414 SCREW, Pump to Skid . . . . . . . . . . . . . . . . . . . . . . . . 4 655ED04015 LOCKWASHER, Pump to Skid . . . . . . . . . . . . . . . . . 4 95B316 WASHER, Pump to Skid . . . . . . . . . . . . . . . . . . . . . . 4 95A317 SHEAVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 73K1A3018 BUSHING–HUB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 22E16B19 BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 13C7920 AUXILIARY SHEAVE ASSEMBLY . . . . . . . . . . . . . . 1 200PZL195A* SET SCREW, Sheave . . . . . . . . . . . . . . . . . . . . . . . . 2 76F30(Pump to Liner Group)21 ADAPTOR–HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 29Q1022 HYDRAULIC HOSE ASSEMBLY . . . . . . . . . . . . . . . 1 200927023 ADAPTOR–HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 29Q2724 REDUCER–PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64N325 VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 90A2526 ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64C527 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63N12X20028 TEE–PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64P3929 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63N12X19030 TEE–PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64P3931 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63N12X20032 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63G1933 TEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64P3934 CAP–PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64AD535 ADAPTOR–HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 29Q636 HYDRAULIC HOSE ASSEMBLY . . . . . . . . . . . . . . . 3 29R2937 ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 64C438 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 63F639 ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 64C440 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 63F3341 BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 300PZL017(Frame to Lube Oil Tank Group)42 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63L2843 ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64C944 TANK–LUBE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200PZL25045 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 64A746 SCREW, Lube Tank to Skid . . . . . . . . . . . . . . . . . . . . 4 655EE04047 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 95A548 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64A649 COVER–LUBE OIL TANK . . . . . . . . . . . . . . . . . . . . . 1 201265550 NUT–WING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 50H151 FITTING–TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 86M1852 TUBE–FORMED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 300PZL85753 CAP–BAFFLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 300PZL23754 RING–WATER DISTRIBUTION . . . . . . . . . . . . . . . . 3 300PZL46155 U–BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 12368456 LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 95B357 NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 50AQ358 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 655ED04059 LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 95B360 BRACKET–WASH PIPE . . . . . . . . . . . . . . . . . . . . . . . 2 301PZL01761 SCREW–FLANGE HEAD . . . . . . . . . . . . . . . . . . . . . 6 75LM150* NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63AJ32X60* Not shown.** For Piston Lubricating Pump and Components Parts See Page 16.

Order by Part Number and Description. Reference Numbers are for your convenience only.VALVE SEAT PULLER(OPTIONAL EQUIPMENT)Center FullRef. Guided OpeningNo. Name of Part Qty. Part No. Part No.1 HEAD (Not Included with 100E12 Puller) . . . . . . . . . . . . . . 1 100E13 ** 300PZL219VALVE SEAT PULLER ASSEMBLY, Includes ReferenceNumbers 2 thru 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 100E12 100E122 HYDRAULIC JACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2116728 21167283 CENTER STEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2117314 21173144 CENTER STEM NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2117315 21173155 PULLER H BAR BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2116727 21167276 CENTER BUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2117316 2117316* CENTER BUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2117317 21173177 HYDRAULIC HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2117318 21173188 HYDRAULIC PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2117319 21173199 GAUGE ADAPTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2117320 211732010 GAUGE COUPLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2117321 2117321* GAUGE COUPLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2117322 211732211 GAUGE 170 TON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2117323 2117323* CARRYING CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2117055 2117055* Not shown.** Shown on Drawing.15–517 Page 26

Order by Part Number and Description. Reference Numbers are for your convenience only.OPTIONAL EQUIPMENTRef.No. Name of Part Qty. Part No.BAR, Valve Cover Tightening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 62L62PIN, Valve Cover Tightening Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2009526HYDRILL DAMPENER (K10–5000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200FXT622HOSE, For Charging Hydrill Dampener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200OPA127TOOL, Piston Rod Nut Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200PZL07PRESSURE GAUGE GROUP, Includes Next 3 Items . . . . . . . . . . . . . . . . . . . . . . . . 1 PZL75283GAUGE (0 – 6000 PSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 27P70PIPE NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63V32X60PIPE ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64EB241RELIEF VALVE GROUP, Includes Next 4 Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PZL75284RELIEF VALVE (1000 PSI – 5000 PSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 5829653PIPE NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63V48X60PIPE ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64EB242STREET ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64D14BLOCK SUPPORT & DISCHARGE CROSS GROUP, Includes301PZG4067 and PZL75278 Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PZL74435BLOCK GROUP (Includes next six items) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 301PZG4067GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 25V24GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 25V17FLANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 191161FLANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64EB240FLANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64EB50BLOCK GROUP (Includes next five items) . . . . . . . . . . . . . . . . . . . . . . . . . . 1 300PZG4067BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 205PZL231STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 206PZL110NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 50AW11STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 208PZL110NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 50AW13SUPPORT GROUP (Includes next three items) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 PZL75278SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 201845T6BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 195100BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 501547515–517 Page 27

Gardner Denver and OPI genuine pump parts are manufactured to original tolerances and designed for optimum dependability. Design and material innovations are the result of years of experience with hundreds of different pump applications. Reliability in materials and quality assurance are incorporated in our genuine replacement parts. Your authorized Gardner Denver and OPI distributor offers all the backup you’ll need. A worldwide network of authorized distributors provides the finest product support in the pump industry. Your local authorized distributor maintains a large in-

ventory of genuine parts and he is backed up for emergency parts by direct access to the Gardner Denver Machinery Inc. Master Distribution Center (MDC) in Memphis, Tennessee. Your authorized distributor can support your Gardner Denver and OPI pump needs with trained parts specialists to assist you in selecting the correct replacement parts. Authorized distributor service technicians are factory– trained and skilled in pump maintenance and repair. They are ready to respond and assist you by providing fast, expert maintenance and repair services.

INSTRUCTIONS FOR ORDERING REPAIR PARTS When ordering parts, specify Pump MODEL and SERIAL NUMBER (see nameplate on unit). The Serial Number is also stamped on top of the cylinder end of the frame (cradle area). All orders for Parts should be placed with the nearest authorized distributor. Where NOT specified, quantity of parts required per pump or unit is one (1); where more than one is required

per unit, quantity is indicated in parenthesis. SPECIFY EXACTLY THE NUMBER OF PARTS REQUIRED. DO NOT ORDER BY SETS OR GROUPS. To determine the Right Hand and Left Hand side of a pump, stand at the power end. Right Hand and Left Hand are indicated in parenthesis following the part name, i.e. (RH) & (LH).

FOREWORD Gardner Denver and OPI pumps are the result of advanced engineering and skilled manufacturing. To be assured of receiving maximum service from this machine the owner must exercise care in its operation and maintenance. This book is written to give the operator and maintenance department essential information for day–to–day operation, maintenance and adjustment. Careful adherence to these instructions will result in economical operation and minimum downtime.

TABLE OF CONTENTS Maintain Pump Reliability and Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i Instructions For Ordering Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv SECTION 1, Danger Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SECTION 2, Installation & Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 SECTION 3, Routine Maintenance & Service Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 SECTION 4, Dimensions & Running Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

PZ Pump Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Pump, Lube Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Push Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

SECTION 1 DANGER NOTICES personnel to refresh their memories in safe procedures and practices. Please read the following DANGER NOTICES before moving or operating the pump or any pump package unit equipment. Reciprocating pumps are machines capable of producing high fluid pressures and flow rates and are designed to be used with proper care and caution by trained, experienced operators. TO AVOID PERSONAL INJURY, DEATH AND/OR EQUIPMENT DAMAGE, READ AND THOROUGHLY UNDERSTAND THE FOLLOWING DANGER NOTICES PLUS THE ENTIRE OPERATING AND SERVICE MANUAL BEFORE ATTEMPTING TO MOVE OR OPERATE THE PUMP. Contact a Gardner Denver Machinery service representative if you are unable to comply with any of the danger notices or procedures described in these documents. Closely examine the data plate upon pump delivery to become thoroughly familiar with the operating limits for this pump model. The pump must never be operated at speeds, pressures or horsepower exceeding the maximum values shown on the data plate or at speeds below the minimum shown. Failure to observe the operating limits shown on the data plate could result in personal injury, death, and/or equipment damage and will void the warranty. Alterations to the pump, or application of the pump outside the data plate limits, must not be made without Gardner Denver Machinery written approval together with a new data plate, as dangerous operating conditions could result. THE DANGER NOTICE AND DATA PLATES PROVIDED ON THE EQUIPMENT MUST NOT BE REMOVED, PAINTED OVER, HIDDEN OR DEFACED. They must be replaced if they become damaged or unreadable. Provisions should be made to have the following written danger notices plus the pump operating and service manual readily available to operators and maintenance personnel. In addition, copies of all pump system accessory component (e.g. pressure relief valve, pulsation dampener, suction stabilizer, engine, electric motor, etc.) operating and service manuals should be readily available for operator and maintenance personnel use. Read and follow all the precautions and instructions contained in these manuals. If any of these documents are lost or become illegible they must be replaced immediately. The danger notices plus the operating and service manuals should be reread periodically by both operators and maintenance

Keep in mind that full operator attention and alertness are required when operating high pressure pumping equipment. Operators should not begin or continue operations when tired, distracted or under the influence of alcohol or any type of prescription or nonprescription drugs. The timely replacement of expendable parts and any other worn or damaged parts can prevent equipment damage and possible injury. The original parts used in Gardner Denver pumps are designed and tested to exacting standards to provide high quality performance and durability. Your best insurance in maintaining these characteristics is to use genuine Gardner Denver replacement parts. A broad range of danger notices are covered on these pages, however, they cannot substitute for training, experience and common sense in the safe operation of high pressure pumping equipment. HAMMER LUG FASTENERS

On pumps or pump package units equipped with hammer lug connectors and/or hammer lug valve covers the following precautions must be observed to avoid personal injury, death and/or equipment damage due to contact with the hammer, hammer bar, broken parts from the hammer, hammer bar or lugs or other objects propelled by hammer blows. When tightening or loosening hammer lug connectors and valve covers, operators or maintenance personnel should: S

Heavy equipment including pumps, pump package units and components should only be moved or lifted by trained, experienced operators, who are physically and mentally prepared to devote full attention and alertness to the moving and lifting operations. An operator should be fully aware of the use, capabilities, and condition of both the equipment being moved and the equipment being used to move it.

All pump covers must be securely fastened in proper position at all times when the pump is operating to avoid personal injury or death from moving parts. In addition, all moving parts on the entire pump package, including but not limited to engine or motors, drive shafts, belts, chains, pulleys, gears, etc., must be equipped with guards or covers, which must also be securely fastened in proper position at all times when the equipment is operating.

Failure to follow safe and proper pump, pump package or component lifting or moving procedures can lead to personal injury, death and/or equipment damage from shifting, falling or other unexpected or uncontrolled equipment movements. Make sure the hoist, lift truck, ropes, slings, spreader, or other lifting equipment you are using is in good condition and has a rated lifting capacity equal to or greater than the weight being lifted. Lifting devices must be checked frequently for condition and continued conformance to rated load capacity. They should then be tagged with the inspected capacity together with the date of inspection. Fully assembled pumps and pump package units are heavy and should only be moved using the specified lifting lugs or attachments. Many individual components have lifting eyes or lugs which must not be used to lift assemblies, as they are designed to bear the weight of the component only. Before lifting the individual component check to insure the lifting attachment is firmly secured to the component with undamaged, properly torqued fasteners, sound welds, or other secure attachments. Examine the lifting eyes, lugs, slots, holes or other projections to insure they are not cracked, otherwise damaged or badly worn. The repair of existing or addition of new welded lifting eyes, lugs or other projections should only be performed by experienced, qualified welders. Package units should be lifted with spreaders connected to the lifting attachments normally built into the package unit support skid. Packages too large to lift fully assembled should be separated into smaller loads.

For these smaller loads the lifting devices should be fastened to the lifting attachments normally built into the individual motor, engine, pump or transmission/ torque converter, or their separate support skids. When lifting subassembled components, for example a suction stabilizer attached to suction piping or a discharge pulsation dampener attached to a strainer cross and piping, use special lifting slings designed to safely support the combined weight of the components. If a crane or hoist is being used to lift large components or assemblies, one or more persons should assist the operator from the ground with guide lines attached to the equipment being moved to properly position it and prevent uncontrolled movement. When you start to lift a pump, package unit, subassemblies or individual components and you observe the equipment is tilting, or appears unbalanced, lower the equipment and adjust the lifting device to eliminate these improper lifting conditions before proceeding to move the equipment. It is poor practice and dangerous to allow the equipment to pass over or close to your body or limbs. Be prepared to move quickly out of danger if equipment starts to fall, slip or move unexpectedly toward you. PRESSURIZED PUMP SYSTEMS

Never place a shut–off valve or any other component between the pump discharge connection and the pressure relief valve. Make sure the pressure relief valve is installed so any pressurized relief discharge from the valve is directed away from possible contact with people or equipment. The relief valve must be set to relieve at a pressure equal to or below the maximum pressure values shown on the pump data plate. However, if a component is used in the discharge system with a lower rated pressure capability than that listed on the pump data plate, the pressure relief valve must be set to relieve at a pressure equal to or below the rated capability of the lowest rated component. Before starting the pump every time, check to insure:

Fluids under high pressure can possess sufficient energy to cause personal injury, death and/or equipment damage either through direct contact with escaping fluid streams or by contact with loose objects the pressurized fluid propels. Operating a pump against a blocked or restricted discharge line can produce excessive pressures in the entire discharge system, which can damage or burst discharge system components.

Never operate a pump without a properly sized pressure relief valve located in the flowing discharge line immediately adjacent to the pump discharge connection.

Check all fluid end discharge system components including pipe, connections, elbows, threads, fasteners, hoses, etc., at least once every six months to confirm their structural adequacy. With time, wear, corrosion and fatigue can reduce the strength of all components. Magnetic iron and steel components should be checked with magnetic particle or dye penetrant crack detection equipment. Nonmagnetic materials should be checked for cracks with dye penetrants. All metallic components should also be visually checked during these inspections for signs of corrosion. If a component shows evidence of cracking or loss of material due to corrosion it must be replaced with a new part. Continually monitor suction and discharge hose assemblies when the pump is operating for leakage, kinking, abrasion, corrosion or any other signs of wear or damage.

Worn or damaged hose assemblies should be replaced immediately. At least every six months examine hose assemblies internally for cut or bulged tube, obstructions and cleanliness. For segment style fittings, be sure that the hose butts up against the nipple shoulder, the band and retaining ring are properly set and tight and the segments are properly spaced. Check for proper gap between nut and socket or hex and socket. Nuts should swivel freely. Check the layline of the hose to be sure that the assembly is not twisted. Cap the ends of the hose with plastic covers to keep them clean until they are tested or reinstalled on the pump unit. Following this visual examination, the hose assembly should be hydrostatically tested, on test stands having adequate guards to protect the operator, per the hose manufacturer’s proof test procedure. Fluid end component inspections should be performed more frequently than every six months if pressures above 2500 psi are used in the discharge system or if corrosive, flammable or hot (over 110_ F) fluids are being pumped. Proper stuffing box packing selection is important for safe pump operation. Contact a Gardner Denver Machinery service representative for assistance in selecting the proper packing before beginning operation. Before starting the pump for the first time and periodically thereafter check the pump, suction and discharge system fastener torques versus the values listed in the Operating and Service Manual tables to insure proper tightness. Over and under torquing can damage threaded pipes, connections and fasteners, which may lead to component damage and/or failure. Replace all components found to be damaged or defective. On pumps equipped with stuffing boxes, the gland must be engaged by at least three (3) threads to hold the discharge pressure of the pump.

Do not attempt to service, repair, adjust the plunger packing or otherwise work on the pump while the unit is operating. Shut off the pump drive motor or engine and relieve the fluid pressure in the pump suction and discharge systems before any work or investigation is performed on the pump or pump systems. Block the crankshaft from turning and make certain that all pump drive motor or engine start switches or starter

controls are clearly tagged with warnings not to start the pump while repair work is in process. Whenever the pump is operating, continually monitor the entire suction, discharge and pump lubricating systems for leaks. Thoroughly investigate the cause for leakage and do not operate the pump until the cause of the leak has been corrected. Replace any parts which are found to be damaged or defective. When a gasketed joint is disassembled for any reason, discard the used gasket and replace it with a new, genuine Gardner Denver gasket before reassembling the joint. Due to the high working pressures contained by the fluid cylinder, discharge manifold and discharge piping, welding on these components is not recommended. If welding on the discharge system cannot be avoided, only experienced, qualified welders should be used. In addition, the welded part should be hydrostatically proof tested in the shop with water or hydraulic fluid to one and one half times maximum discharge system working pressure, with no observable fluid leakage, before the part is reinstalled in the pump system. In summary, high pressure fluid streams can possess sufficient energy to cause personal injury, death and/or equipment damage. These results can occur either through direct contact with the fluid stream or by contact with loose objects the fluid stream has propelled, if the pump system is improperly used, or if the fluid is misdirected, or allowed to escape from defective or improperly maintained equipment. FLAMMABLE, HOT, COLD OR CORROSIVE FLUID PUMPING

Extreme caution must be exercised by trained and experienced operators when flammable, hot, cold or corrosive fluids are being pumped, in order to avoid personal injury, death and/or equipment damage due to explosion, fire, burn, extreme cold or chemical attack. Never operate a pump which is pumping hydrocarbons or other flammable, hot, cold, or corrosive fluids when any part of the pump, suction system or discharge system is leaking. Stop the pump immediately if any leakage, other than a few drops per minute of packing weepage, is observed. Keep all flame, sparks, or hot objects away from any part of the pump, suction system, or discharge system. Shield the pump, suction

system and discharge system to prevent any flammable, hot, cold or corrosive fluid leakage from dripping or spraying on any components, flame, sparks, hot objects or people. Inspect the plungers, packing, gaskets and seals for fluid leakage frequently and replace all worn or leaking parts. Selection of the proper gaskets, seals and stuffing box packing is even more critical when flammable, hot, cold or corrosive fluids are being pumped th