directional drill mud pump manufacturer

Horizontal Directional Drilling (HDD) is a trenchless method for installing pipes and cables underground. The process involves boring a tunnel beneath the surface where trenching is not practical.

Boring underground requires drilling fluid that combines water and bentonite clay to help remove cuttings, stabilize the bore, cool the cutting tools, and lubricate pipe string. As the process comes to life, the drilling pump rotates the drill bit which then removes the material. As the drill bit is rotating, the pressure and fluid produced by the drill pump helps stabilize the tunnel. The mud extracted from this process is then filtered and reused for drilling fluid.

HDD is a process usually deployed when installing pipes and cables underneath roads, rivers and other types of infrastructure. Therefore, most jobs come with a challenging set of parameters that demand high rates of accuracy, efficiency, and effectiveness. Equipment manufacturers and end-users can trust our +160 years of experience manufacturing pumps for both petroleum and industrial industries.

Our HDD industry pumps offer higher flow rates at slower speeds, ranging from 200 to more than 1000 gpm at pressures exceeding 2000 PSI. Through this more efficient operation, we can help extend the life of our pumps and consumable parts, even in the most demanding HDD projects.

Our lineup of dedicated high pressure HDD pumps come in a lightweight design that eases the burden of transportation and setup while also maximizing their power potential. With max rod loads ratings up to 53,000 and horsepower up to 800 BHP, our HDD high flow pumps can handle tough jobs with ease.

Partnering with GD Energy Products for your HDD equipment also means having an expert team to support you throughout the lifecycle of your pump. We have field service technicians who can come to you with solutions, as well as 24-hour customer service and our Parts on Demand program that ensures you never run out of pump parts when you need them.

It’s all-in service of ensuring that every HDD pump you get from GD Energy Products meets our performance standards and exceeds yours. With easy access to aftermarket parts and consumables, HDD companies can trust they have a truly reliable pump at a lower total cost of ownership (TCO).

Black gold is truly the best description to sum up the value of oil. One of the most important contributors to change and industrialization, it drives the wheels of progress. ShalePumps is headquartered in Houston, the global oil capital. Headed by experts, it has a vision to support the industry with superior completion equipment. Frac operators, drilling contractors and well service companies source rely on ShalePumps for superior quality.

The key personnel of ShalePumps have a combined experience of more than a hundred years. This experience is reflected in the quality of our equipment. The fracking pumps, components and all services are much sought after for reliability and long life. This is because of the processes we follow. The design, materials, precision engineering and expertise contribute to an advanced assembly line.

After many years of thought and conscientious engineering, the team at ShalePumps is proud to add the Q5K™ 5000 HP Frac Pump to their list of many product offerings. Perfectly capable and suited for the next generation of hydraulic fracking market demands and technology. The Q5K is the only frac pump that has been designed and developed from the ground up to be capable of accepting true 5000 HP in a continuous duty frac application.

ShalePumps has consistently delivered high quality completion equipment to all stakeholders. The mission is to develop faster, rugged and efficient equipment to help the Oil and Exploration Industry. The vision is to continue leading the race with the best quality in completion equipment.

Continental Emsco Drilling Products, Inc., which consisted of Emsco drilling machinery and Wilson mobile rigs, was purchased by National-Oilwell, Inc on July 7, 1999. To our knowledge, no pumps have been manufactured and sold under the Emsco brand name since National-Oilwell acquired them.

Fairbanks Morse pumps are currently manufactured in Kansas City, Kansas. Fairbanks Morse is a division of Pentair ever since August, 1997 when Pentair purchased the General Signal Pump Group.

Gaso pumps are manufactured by National Oilwell Varco. Gaso was acquired as "Wheatley Gaso" by National-Oilwell in the year 2000. At the time, Wheatley Gaso was owned by Halliburton.

Skytop Brewster pumps are no longer available as new pumps. Skytop Brewster(Cnsld Gold), a unit of Hansen PLC"s Consolidated Gold Fields subsidiary, was acquired while in bankruptcy by National-Oilwell, Inc. in November, 1999.

Interested in a trade in value or converting your equipment into cash? We buy or trade for all types of directional boring equipment including: directional drills, trailers, HDD Tooling and other HDD support equipment. We make it as easy as possible to get you the money you need for your equipment.

As development brings new utilities and services to suburban and rural areas near growing cities, installing new buried lines and pipes pose many challenges. These additions are usually installed close to existing houses and businesses, requiring careful drilling and boring procedures. Directional drilling is a great way to make essential infrastructure and utility installations while disturbing local traffic patterns and residents as little as possible. Yet the success or failure of any particular directional drilling or boring project often hinges on the quality of the pump chosen for the process.

Directional drilling is a method of creating a shallow underground tunnel with a boring tip and a heavy-duty slurry pump. This combination can dig relatively large diameter channels without disturbing the surface of the ground, minimizing damage to the landscape and qualifying the procedure as a trenchless service. This technique is also referred to as directional boring and Horizontal Directional Drilling (HDD), depending on the size of the channel and the equipment used to bore it. This technique can penetrate a wide range of dense and soft soil conditions, including flooded grounds and wetlands.

Almost any installation of a curved and relatively shallow pipe or cable can be handled with directional drilling equipment. This means there’s high demand for the services across the country.

Since directional drilling doesn’t require digging a trench from the surface downward, there’s little disturbance to plants and trees. This makes it popular among both city planners and homeowners living around the installation areas where boring is necessary. A drilling fluid is used to keep heat from building up and to encourage the flow of debris smoothly down the pipe. This fluid consists of a steady supply of fresh water mixed with a specially made polymer or bentonite clay to increase the lubricating and cooling properties of the liquid. To keep the fluids moving at full pressure, the project needs heavy-duty slurry pumps to move the debris-filled liquid back to the reclaiming chamber to clear out bits of dirt and rock. The slurry removal and transport pump takes the brunt of wear and tear from the process since it must move liquids packed with sharp bits of stone and soil that are highly abrasive.

Most directional drilling pumps are based on modified slurry pump designs since these units need to work with drills producing up to 600 metric tons of thrust force. Large bore directional drilling heads can remove large chunks of solid stone and compacted soil that causes a lot of wear and tear to traditional slurry pumps. Debris bouncing against internal parts like impellers and spiral vanes results in constant repairs and a shortened lifespan of the pump. EDDY pumps are designed to last even in challenging directional drilling and boring applications.

It’s the specific design of the EDDY Pump that makes it ideal for directional boring and HDD uses. An open rotor design allows objects of up to 12 inches in diameter to pass through the pump without clogging it. This should cover even the largest and most aggressive cuttings generated by boring and drilling. There’s also no issue with generating plenty of pressure with any kind of drilling fluid with the open rotor design. Corrosive and abrasive mixtures don’t cause issues for the tough EDDY Pump design either. There’s relatively little maintenance needed to keep the high solids EDDY slurry pump working project after project. Sizing the right pump to the boring equipment will ensure it lasts for years with minimal wear and tear from the abrasive debris and cuttings.

Most contracts for public and private directional boring work include a clause stipulating the contractor is responsible for cleaning up after the work is completed. These cleanup steps usually include dewatering any remaining drilling fluid or transporting the cleaning water left over after the drilling bits are removed. Slurry pumps are also great for quickly removing these lingering fluids even when plenty of debris is mixed into the liquid.

Consider the EDDY Pump for your next directional boring project. Contact our team today to discuss your needs and let us pair you with the perfect pump for slurry removal and transport.

High-pressure pump manufacturer Gardner Denver High Pressure Solutions (HPS) has launched its new GD 250HDD pump for a range of horizontal directional drilling (HDD) applications.

HDD pumps — also known as drill pumps, mud pumps, and high flow pumps — serve as an integral component to operations and provide an essential service to the HDD industry. In a release, the company calls its new product a “durable, reliable, American-made pump.”

The company says the GD 250HDD expands its pump offerings into the wider HDD space for the first time. The pump can be used to tunnel under rivers and roads and help to lay sewerage systems, water pipes, fiber optic lines and pipelines.

The pump, which Gardner Denver says is built with quality and efficiency in mind, features a high rod load rating of 50,000 pounds, making it tough and long lasting. Gardner Denver designed it to run at much slower speeds while matching or exceeding the performance of existing pumps. For example, the GD 250HDD can produce 300 gpm at 1400 psi while operating under 200 rpm. At this slow run speed, the pump can deliver the same output, flow and pressure, with less violent actions, wear and friction. Delivering fewer strokes extends consumable life.

“The weight to horsepower ratio of the GD 250HDD surpasses all other industry competitors,” says Ryan Huseman, lead engineer on the project. “The GD 250 HDD packs a huge amount of power in a very small-dimensional envelope, which makes it ideal for the HDD market. The pump runs incredibly smoothly due to the rigidity of the high strength ductile iron frame. Additionally, all the of the bearings on the GD 250HDD feature a pressurized lubrication system, so the pump can tackle the biggest projects in the industry.”

The GD 250HDD weighs under 4,000 pounds, has a maximum flowrate of 460 gpm and can reach pressures up to 3,000 psi. This triplex pump offers a 5-inch stroke, 50,000 pounds rod load rating and 250 breaking horsepower (BHP).

“For more than 160 years, Gardner Denver has been building a legacy of product innovation in pumping technology,” says Brandon Janda, product manager, Gardner Denver HPS. “With the GD 250HDD pump, our expertise is now being used to improve operations in the HDD market. The components of the new pump have been designed using Gardner Denver’s decades of experience in the industrial and petroleum industries. We have now taken this very robust field-proven technology and applied it to HDD pumps, introducing a 100% American-made, rugged, longer-lasting industrial pump — helping customers reduce downtime, extend consumable life and ultimately tackle bigger, tougher projects in less time.”

Gardner Denver’s High Pressure Solutions division designs, manufacturers and services high-pressure pumps and parts. The company says its state-of-the-art repair and service facilities across North America make it an ideal partner for high-pressure solutions. For more information, visit www.gardnerdenverpumps.com.

Prime Drilling stands for optimum product quality and service. "What does not fit is made to fit" - this is the motto under which we are compyling with the specific requirements and demands of our customers. Equally important is the sustainable developement of our family-owned company since the safety and the personal satisfaction of our employees are essentials parts of our success and the long-term economic security of business. Being better than the competition is a everday challenge we gladly face.

The WPU 8500 mud pump offers 200 GPM (760 LPM) flow along with 1000 PSI pressure which helps you to drill faster. WPU 8500 powered on 169 HP Kirloskar engine coupled with hydraulic pump to operate the mud pump.

The mud pump is a reciprocating plunger pump, which converts the rotation of the motor into the reciprocating linear movement of the crosshead and the piston through the crank connecting rod mechanism, and compresses the low-pressure mud into high-pressure mud. During the construction of directional drilling, the high-viscosity, high-density and high-sand-content mud is conveyed into the cave at high pressure to cool the drill bit, wash the hole wall, break the rock, and carry out cuttings when returning from the cave. It is directional One of the most important equipment for drilling construction.

Traditionally, we divide the mud pump into two parts: the hydraulic end and the power end. The power end is used to transmit power and convert movement modes and speeds. Provide suitable power for the liquid end; the liquid end is used to convert mechanical energy into liquid internal energy to transport mud.

The volume of medium discharged by the pump in a unit time is called the theoretical average displacement of the pump, which is referred to as the theoretical displacement of the pump, and is represented by Q.

The energy transferred from the power machine to the pump drive shaft per unit time is called the input power of the pump; the input power when the pump is working and the rated stroke is called the rated power of the pump, expressed in N;

The energy that the liquid increases after the action of the pump per unit time is called the effective power, also called the water power, expressed in Nr, and the efficiency of the pump is the ratio of the effective power to the input power.

Mud pump is an important equipment for directional drilling construction. It transports circulating high-pressure mud into the hole during work, flushes the hole wall, breaks the rock, cools and lubricates the drill bit, and carries the cuttings back out of the hole.

The installation position of the pump should be as low as possible, and the position of the mud pool should be increased as much as possible to improve the suction efficiency of the mud pump.

The inlet end of the suction pipe of the pump should be about 300mm higher than the bottom of the mud tank, and the inner diameter of the suction pipe must be the same.

Firmly support all suction and discharge pipelines so as not to subject them to unnecessary stress. At the same time, it is also to reduce vibration. Never let the pipeline hang on the pump due to insufficient support.

Correct and timely maintenance of the mud pump is a necessary measure to ensure the normal operation of the mud pump and prolong its life. For the use of any pump, this link should be paid attention to.

Observe the working conditions of the cylinder liner and piston. If the leaked mud is found to exceed the normal limit, new cylinder liners and pistons must be replaced.

Check whether the water in the water tank of the spray pump is sufficient and replenish it in time, replace the cooling water when it is contaminated, and clean the water tank at the same time.

It is recommended to conduct a comprehensive inspection of the entire pump every two or three years. Check whether the main bearing, eccentric wheel bearing, crosshead bearing, pinion shaft bearing are worn or damaged. If they cannot be used, they must be replaced with new ones.

Founded in 1987 by J.D. Young, Tulsa Rig Iron was the premier designer and manufacturer of horizontal directional drilling rigs, along with mud pumps and mud recycling systems. In 2004, sons Trevor and Troy took the company helm and made the decision to concentrate the company efforts on building the best mud pumps and recycling systems available. Since that time, Tulsa Rig Iron has continued to set the industry standards for mud pump and recycling systems and is the manufacturer of choice for contractors around the globe. Fourth quarter 2013 marks a significant company milestone, in that we will effectively double our manufacturing capacity with a huge facility expansion. This will allow us to get equipment to our customers in a more timely fashion. Our state of the art manufacturing facility is located on 40 acres in Kiefer Oklahoma, a suburb just outside of Tulsa.